Adhesive tape removal mechanism and production line
Patent Information
- Application Number
- CN202522668616.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-16
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-16
AI Technical Summary
[0004]基于以上所述，本实用新型的目的在于提供一种胶带去除机构及生产线的多个实施例，其中至少一个实施例能解决自动化分离载具上的物料和胶带下料后有残留胶带，需要人工撕除，影响工作效率的技术问题
[0019]本实用新型提供一种胶带去除机构及生产线，当载具上的产品下料后，第一驱动件驱动第二夹板绕第一夹板转动，以使第一夹持件和第二夹持件相互远离，然后第一驱动部件驱动夹膜部件靠近载具，第一驱动件驱动第二夹板绕第一夹板反向转动，以使第一夹持件和第二夹持件相互靠近并夹持胶带，然后第一驱动部件驱动夹膜部件远离载具，夹膜部件拖拽胶带直至胶带从载具上分离，实现了胶带的自动化去除，降低人工成本，提高生产效率。再者，第一夹板铰接于第一夹板的方式，通过第一驱动件驱动的方式，能够提高第一夹持件和第二夹持件之间的夹持力，防止胶带松脱，提高了工作可靠性。
Smart Images
Figure CN224916921U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of manufacturing technology, and in particular to a tape removal mechanism and production line. Background Technology
[0002] In the field of watch and smartwatch chip manufacturing, tape carriers are an indispensable and crucial process tool. Their structure typically consists of tape attached to the bottom, with multiple clearance holes on the carrier surface. During production, the chip is precisely placed within these clearance holes and firmly adhered using the adhesive properties of the tape, thus meeting the stringent precision and stability requirements of chip manufacturing.
[0003] After a product completes its manufacturing process and is removed from the tape carrier, a large amount of tape often remains on the carrier. If this residual tape is not cleaned in time, it will seriously affect the placement and securing of subsequent products, thus disrupting the entire production process. Currently, the only solution to this problem is to add extra manpower specifically for tape removal. This additional manpower not only significantly increases production costs, but also, due to the limited efficiency of manual operation, slows down the overall production pace and reduces production efficiency, becoming a bottleneck restricting further optimization and improvement of watch or bracelet chip production. Utility Model Content
[0004] Based on the above, the purpose of this utility model is to provide multiple embodiments of a tape removal mechanism and production line, wherein at least one embodiment can solve the technical problem that residual tape remains after the material and tape are unloaded from the automated separation carrier, requiring manual removal and affecting work efficiency.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] On the one hand, a tape removal mechanism is provided, the tape removal mechanism including a film clamping assembly, the film clamping assembly including a film clamping component and a first driving component;
[0007] The clamping component includes a first clamping plate, a second clamping plate, a first support, a first driving member, a first clamping member, and a second clamping member. One side of the first clamping plate is connected to the first support, and the second clamping plate is located on the other side of the first clamping plate. The middle parts of the first clamping plate and the second clamping plate are hinged to each other. One end of the second clamping plate is connected to the first clamping member. The first driving member is driven to the other end of the second clamping plate. The end of the first clamping plate is connected to the second clamping member, which cooperates with the first clamping member. The first driving member is configured to drive the second clamping plate to rotate around the first clamping plate so that the first clamping member and the second clamping member move closer to each other or further away from each other. When the first clamping member and the second clamping member are close together, they can clamp the tape.
[0008] The first driving component is driven to be connected to the first bracket and is used to drive the membrane clamping component closer to or away from the carrier.
[0009] As a preferred technical solution for a tape removal mechanism, the first driving member is a first cylinder, the output rod of the first cylinder is hinged to the end of the second clamping plate away from the first clamping member, and the first cylinder is hinged to the first bracket.
[0010] As a preferred technical solution for a tape removal mechanism, the clamping component further includes a hinge shaft. The first clamping plate is provided with a hinge groove, and the bottom of the hinge groove is provided with a first hinge protrusion. Two hinge gaps are provided between the first hinge protrusion and the side wall opposite to the hinge groove. The second clamping plate is provided with two second hinge protrusions on the side near the first clamping plate. The two second hinge protrusions extend into the two hinge gaps. The hinge shaft passes through one side wall of the hinge groove, one second hinge protrusion, the first hinge protrusion, another second hinge protrusion, and the other side wall of the hinge groove in sequence. The second clamping plate rotates around the hinge shaft, and the end of the second clamping plate away from the first clamping member can rotate within the hinge groove.
[0011] As a preferred technical solution for a tape removal mechanism, the distance between the hinge shaft and the first clamping member is A, and the distance between the connection part of the first driving member and the second clamping plate and the hinge shaft is B, where A < B.
[0012] As a preferred technical solution for a tape removal mechanism, the first clamping member is provided with a first serrated portion, the second clamping member is provided with a second serrated portion, and the first serrated portion can be engaged with the second serrated portion.
[0013] As a preferred technical solution for a tape removal mechanism, it further includes a film assembly, which includes a second driving component and a film plate. The second driving component is driven to connect to the film plate so that the film plate can adhere to the tape dragged by the film clamping component.
[0014] As a preferred embodiment of the tape removal mechanism, the driving direction of the second driving component is perpendicular to the driving direction of the first driving component, and the adhesive film plate is perpendicular to the driving direction of the second driving component.
[0015] As a preferred technical solution for a tape removal mechanism, the second driving component includes a second cylinder, which is driven and connected to the adhesive film plate.
[0016] As a preferred technical solution for a tape removal mechanism, the adhesive plate is provided with multiple through holes.
[0017] On the other hand, a production line is provided, including a workbench, a conveyor line, and a tape removal mechanism as described in any of the above embodiments, wherein the conveyor line and the tape removal mechanism are disposed on the workbench, and the conveyor line is used to transport a carrier.
[0018] The beneficial effects of this utility model are as follows:
[0019] This utility model provides a tape removal mechanism and production line. After the product is unloaded from the carrier, a first driving member drives a second clamping plate to rotate around a first clamping plate, causing the first and second clamping members to move away from each other. Then, a first driving component drives a clamping component to approach the carrier, and the first driving member drives the second clamping plate to rotate in the opposite direction around the first clamping plate, causing the first and second clamping members to approach each other and clamp the tape. Then, the first driving component drives the clamping component away from the carrier, and the clamping component drags the tape until it separates from the carrier, thus achieving automated tape removal, reducing labor costs, and improving production efficiency. Furthermore, the hinged first clamping plate, driven by the first driving member, increases the clamping force between the first and second clamping members, preventing the tape from loosening and improving operational reliability. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the tape removal mechanism provided in a specific embodiment of the present invention;
[0022] Figure 2 This is a schematic diagram of the structure of the membrane clamping component provided in a specific embodiment of this utility model;
[0023] Figure 3 This is a partial exploded view of the membrane clamping component provided in a specific embodiment of this utility model.
[0024] The markings in the image are as follows:
[0025] 10. Adhesive tape;
[0026] 1. Clamping assembly; 11. Clamping component; 111. First clamping plate; 1111. Hinge groove; 1112. First hinge protrusion; 112. Second clamping plate; 1121. Second hinge protrusion; 113. First bracket; 114. First driving component; 115. First clamping component; 1151. First serrated portion; 116. Second clamping component; 1161. Second serrated portion; 117. Hinge shaft; 118. Hinge block; 12. First driving component; 2. Adhesive film assembly; 21. Second driving component; 211. Second cylinder; 212. Second bracket; 22. Adhesive film plate; 221. Through hole. Detailed Implementation
[0027] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.
[0028] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0030] In the description of this embodiment, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0031] like Figures 1-3 As shown, this embodiment provides a tape removal mechanism for removing tape 10 from a carrier. The tape removal mechanism includes a clamping assembly 1, which includes a clamping component 11 and a first driving component 12. The clamping component 11 includes a first clamping plate 111, a second clamping plate 112, a first support 113, a first driving component 114, a first clamping component 115, and a second clamping component 116. One side of the first clamping plate 111 is connected to the first support 113, and the second clamping plate 112 is located on the other side of the first clamping plate 111. The middle portions of the first clamping plate 111 and the second clamping plate 112 are hinged together. One end of the first clamping member 115 is connected to the first clamping member 114, which is driven to the other end of the second clamping plate 112. The end of the first clamping plate 111 is connected to the second clamping member 116, which cooperates with the first clamping member 115. The first driving member 114 is configured to drive the second clamping plate 112 to rotate around the first clamping plate 111, so that the first clamping member 115 and the second clamping member 116 move closer or further away from each other. When the first clamping member 115 and the second clamping member 116 are close together, they can clamp the tape 10. The first driving member 12 is driven to the first bracket 113 and is used to drive the clamping member 11 to move closer or further away from the carrier.
[0032] After the product is unloaded from the carrier, the first drive member 114 drives the second clamping plate 112 to rotate around the first clamping plate 111, so that the first clamping member 115 and the second clamping member 116 move away from each other. Then, the first drive member 12 drives the film clamping member 11 to move closer to the carrier, and the first drive member 114 drives the second clamping plate 112 to rotate in the opposite direction around the first clamping plate 111, so that the first clamping member 115 and the second clamping member 116 move closer to each other and clamp the tape 10. Then, the first drive member 12 drives the film clamping member 11 to move away from the carrier, and the film clamping member 11 drags the tape 10 until the tape 10 is separated from the carrier, realizing the automated removal of the tape 10, reducing labor costs and improving production efficiency. Furthermore, the way the first clamping plate 111 is hinged to the first clamping plate 111, driven by the first drive member 114, can increase the clamping force between the first clamping member 115 and the second clamping member 116, preventing the tape 10 from loosening and improving work reliability.
[0033] In this embodiment, the first driving member 114 is a first cylinder. The output rod of the first cylinder is hinged to the end of the second clamping plate 112 away from the first clamping member 115, and the first cylinder is hinged to the first bracket 113. When the output rod of the first cylinder extends, the first clamping member 115 and the second clamping member 116 move closer to each other and can clamp the tape 10; when the output rod of the first cylinder retracts, the first clamping member 115 and the second clamping member 116 move further apart and can release the tape 10. Further, a hinge block 118 is provided on the first bracket 113, and the first cylinder is hinged to the hinge block 118.
[0034] Furthermore, the clamping component 11 also includes a hinge shaft 117. The first clamping plate 111 is provided with a hinge groove 1111. The bottom of the hinge groove 1111 is provided with a first hinge protrusion 1112. Two hinge gaps are provided between the first hinge protrusion 1112 and the side wall opposite to the hinge groove 1111. The second clamping plate 112 is provided with two second hinge protrusions 1121 on the side near the first clamping plate 111. The two second hinge protrusions 1121 extend into the two hinge gaps. The hinge shaft 117 is sequentially passed through one side wall of the hinge groove 1111, one second hinge protrusion 1121, one first hinge protrusion 1112, another second hinge protrusion 1121, and the other side wall of the hinge groove 1111. The second clamping plate 112 rotates around the hinge shaft 117. The end of the second clamping plate 112 away from the first clamping member 115 can rotate within the hinge groove 1111. The hinge groove 1111 provides rotation space for the second clamping plate 112. When the first driving member 114 drives the second clamping plate 112, the second clamping plate 112 can rotate around the hinge axis 117, realizing the middle of the second clamping plate 112 and the first clamping plate 111 are hinged to each other.
[0035] Preferably, the distance between the hinge shaft 117 and the first clamping member 115 is A, and the distance between the connection part of the first driving member 114 and the second clamping plate 112 and the hinge shaft 117 is B, where A < B. By utilizing the lever principle, the clamping force of the first clamping member 115 and the second clamping member 116 is increased, thereby increasing the clamping force on the tape 10 and improving operational reliability.
[0036] Preferably, the first clamping member 115 is provided with a first serrated portion 1151, and the second clamping member 116 is provided with a second serrated portion 1161. The first serrated portion 1151 can engage with the second serrated portion 1161. The first serrated portion 1151 and the second serrated portion 1161 engage and clamp the tape 10, which increases the friction between the tape 10 and the first clamping member 115 and the second clamping member 116, further preventing the tape 10 from loosening and improving operational reliability.
[0037] In this embodiment, the first driving component 12 is a linear driving module. Linear driving modules are existing technologies, and their specific structure and working principle will not be described in detail here.
[0038] Preferably, the tape removal mechanism further includes a film assembly 2, which includes a second driving component 21 and a film plate 22. The second driving component 21 is driven to connect to the film plate 22 so that the film plate 22 can adhere to the tape 10 dragged by the clamping component 1. After the first driving component 12 drives the clamping component 11 to drag the tape 10 off the carrier, the second driving component 21 drives the film plate 22 to approach and adhere to the dragged tape 10. Then, the clamping component 11 releases the tape 10, and the second driving component 21 drives the film plate 22 to retract, thus realizing the automated recycling of the tape 10.
[0039] In this embodiment, the driving direction of the second driving component 21 is perpendicular to the driving direction of the first driving component 12, and the adhesive film plate 22 is perpendicular to the driving direction of the second driving component 21. When the second driving component 21 drives the adhesive film plate 22 close to the dragged adhesive tape 10, the adhesive film plate 22 is parallel to the adhesive tape 10, ensuring that the adhesive tape 10 can adhere to the adhesive film plate 22.
[0040] In this embodiment, the second driving component 21 includes a second cylinder 211, which is driven and connected to the adhesive film plate 22. When the output rod of the second cylinder 211 extends, it can drive the adhesive film plate 22 to approach and adhere the dragged adhesive tape 10; when the output rod of the second cylinder 211 retracts, it can avoid the dragging path of the film clamping component 11. The second driving component 21 also includes a second bracket 212, on which the second cylinder 211 is disposed, and the second bracket 212 is connected to the worktable.
[0041] Preferably, the adhesive film plate 22 is provided with a plurality of through holes 221. On the one hand, this can reduce the weight of the adhesive film plate 22. On the other hand, the operator can remove the tape 10 from the adhesive film plate 22 through the through holes 221.
[0042] This embodiment also provides a production line, including a workbench, a conveyor line, and the aforementioned tape removal mechanism. The conveyor line and tape removal mechanism are disposed on the workbench, and the conveyor line is used to transport the carrier. The first drive component 12 and the second drive component 21 are both disposed on the workbench. During operation, the conveyor line transports the carrier with the tape 10 attached to it to the disassembly station. The film clamping assembly 1 can clamp and drag the tape 10, and then the film adhesive assembly 2 can retrieve the dragged tape 10, thus achieving automated removal and recovery of the tape 10 from the carrier.
[0043] Note that the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention. The scope of the present invention is determined by the scope of the appended claims.
Claims
1. A tape removal mechanism, characterized in that, The tape removal mechanism includes a film clamping assembly, which includes a film clamping component and a first driving component. The clamping component includes a first clamping plate, a second clamping plate, a first support, a first driving member, a first clamping member, and a second clamping member. One side of the first clamping plate is connected to the first support, and the second clamping plate is located on the other side of the first clamping plate. The middle parts of the first clamping plate and the second clamping plate are hinged to each other. One end of the second clamping plate is connected to the first clamping member. The first driving member is driven to the other end of the second clamping plate. The end of the first clamping plate is connected to the second clamping member, which cooperates with the first clamping member. The first driving member is configured to drive the second clamping plate to rotate around the first clamping plate so that the first clamping member and the second clamping member move closer to each other or further away from each other. When the first clamping member and the second clamping member are close together, they can clamp the tape. The first driving component is connected to the first bracket and drives the membrane component to move closer to or away from the carrier.
2. The tape removal mechanism according to claim 1, characterized in that, The first driving component is a first cylinder, the output rod of the first cylinder is hinged to the end of the second clamping plate away from the first clamping component, and the first cylinder is hinged to the first bracket.
3. The tape removal mechanism according to claim 1, characterized in that, The clamping component further includes a hinge shaft. The first clamping plate is provided with a hinge groove, and the bottom of the hinge groove is provided with a first hinge protrusion. Two hinge gaps are provided between the first hinge protrusion and the side wall opposite to the hinge groove. The second clamping plate is provided with two second hinge protrusions on the side near the first clamping plate. The two second hinge protrusions extend into the two hinge gaps. The hinge shaft passes through one side wall of the hinge groove, one second hinge protrusion, the first hinge protrusion, another second hinge protrusion, and the other side wall of the hinge groove in sequence. The second clamping plate rotates around the hinge shaft, and the end of the second clamping plate away from the first clamping member can rotate within the hinge groove.
4. The tape removal mechanism according to claim 3, characterized in that, The distance between the hinge shaft and the first clamping member is A, and the distance between the connection part of the first driving member and the second clamping plate and the hinge shaft is B, where A < B.
5. The tape removal mechanism according to claim 1, characterized in that, The first clamping member is provided with a first serrated portion, and the second clamping member is provided with a second serrated portion, wherein the first serrated portion can be engaged with the second serrated portion.
6. The tape removal mechanism according to any one of claims 1-5, characterized in that, It also includes an adhesive membrane assembly, which includes a second driving component and an adhesive membrane plate. The second driving component is driven to connect to the adhesive membrane plate so that the adhesive membrane plate can adhere to the tape after the adhesive membrane assembly has been dragged.
7. The tape removal mechanism according to claim 6, characterized in that, The driving direction of the second driving component is perpendicular to the driving direction of the first driving component, and the adhesive plate is perpendicular to the driving direction of the second driving component.
8. The tape removal mechanism according to claim 6, characterized in that, The second driving component includes a second cylinder, which is driven and connected to the mucosal plate.
9. The tape removal mechanism according to claim 6, characterized in that, The adhesive plate is provided with multiple through holes.
10. A production line, characterized in that, It includes a workbench, a conveyor line, and a tape removal mechanism as described in any one of claims 1-9, wherein the conveyor line and the tape removal mechanism are disposed on the workbench, and the conveyor line is used to transport a carrier.