Automatic brick taking machine grabbing device for refractory brick production

CN224916951UActive Publication Date: 2026-10-30LIAONING JIAHUA ROBOT CO LTD
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Patent Information

Application Number
CN202522200474.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-17
Publication Date
2026-10-30
Estimated Expiration
2035-10-17

AI Technical Summary

Technical Problem

[0006]本实用新型的目的在于提供一种耐火砖生产自动取砖机抓取装置,以解决上述背景技术中提出的现有的抓取装置仅能实现纵向抓取,当抓取空间的高度有限时则无法对耐火砖进行抓取,使用较为局限问题

Benefits of technology

1.该耐火砖生产自动取砖机抓取装置,通过设置调节机构,当需要横向对耐火砖抓取时,启动电机一带动转轴转动,配合两个齿轮啮合,从而使转杆带动夹板和圆盘转动,使夹板转动至水平位置,从而实现耐火砖的横向抓取,提高装置的灵活性,使用方便。

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Abstract

The utility model belongs to refractory brick production technical field especially relates to a kind of automatic brick taking machine grabbing device for refractory brick production, including moving platform, rotary disc, telescopic piece one, top plate, support rod, movable plate, telescopic piece two, fixed link and support, the rotary disc is installed in moving platform top, the telescopic piece one is fixedly installed in rotary disc top, the top plate is fixedly installed in telescopic piece one top, the support rod is fixedly installed in top plate left side, the movable plate is slidably connected in support rod outside, the moving platform upper is provided with grabbing device, and the grabbing device includes adjusting mechanism and rotating mechanism. This automatic brick taking machine grabbing device for refractory brick production, by setting adjusting mechanism, when needing to horizontally to refractory brick grabbing, start motor one to drive rotating shaft rotation, cooperate two gear meshing, to make rotating rod drive clamping plate and disc rotation, make clamping plate rotation to horizontal position, to realize the horizontal grabbing of refractory brick, improve the flexibility of device, convenient to use.
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Description

Technical Field

[0001] This utility model relates to the field of refractory brick production technology, specifically to an automatic brick-retrieving machine gripping device for refractory brick production. Background Technology

[0002] Refractory bricks, also known as fire bricks, are refractory materials with specific shapes and sizes, made from refractory clay or other refractory raw materials. They are mainly used for lining smelting furnaces and can withstand high temperatures of 1580°C–1770°C. According to the manufacturing process, they can be divided into fired bricks, unfired bricks, electrofused bricks (cast bricks), and refractory insulating bricks. According to their shape and size, they can be divided into standard bricks, ordinary bricks, and special-shaped bricks. They can be used as high-temperature building materials and structural materials for building kilns and various thermal equipment, and can withstand various physical and chemical changes and mechanical actions at high temperatures.

[0003] In the production of refractory bricks, the fired refractory bricks need to be removed from the kiln and transferred to the next process. Currently, this process is mostly accomplished by automatic brick-retrieving machines, with the gripping device being the core component of the automatic brick-retrieving machine.

[0004] Existing gripping devices can only grip vertically, and cannot grip refractory bricks when the height of the gripping space is limited, thus limiting their application.

[0005] Therefore, we urgently need to provide an automatic brick-grabbing device for refractory brick production. Utility Model Content

[0006] The purpose of this utility model is to provide an automatic brick-retrieving machine gripping device for refractory brick production, so as to solve the problem mentioned in the background art that the existing gripping devices can only achieve vertical gripping, and cannot grip refractory bricks when the height of the gripping space is limited, which limits their use.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an automatic brick-retrieving machine gripping device for refractory brick production, comprising a moving platform, a rotating disk, a first telescopic component, a top plate, a support rod, a movable plate, a second telescopic component, a fixed rod, and a bracket. The rotating disk is installed on the top of the moving platform, the first telescopic component is fixedly installed on the top of the rotating disk, the top plate is fixedly installed on the top of the first telescopic component, the support rod is fixedly installed on the left side of the top plate, the movable plate is slidably connected to the outside of the support rod, the second telescopic component is fixedly installed on the top of the top plate, the fixed rod is fixedly installed at the bottom of the movable plate, and the bracket is fixedly installed at the bottom of the fixed rod. A gripping device is provided above the moving platform, and the gripping device includes an adjustment mechanism and a rotation mechanism.

[0008] The adjustment mechanism is located above the moving platform, and the rotation mechanism is located inside the moving platform.

[0009] The adjustment mechanism includes a rotating rod, a clamping plate, a disc, a telescopic component three, a limiting wheel, a motor one, a rotating shaft, and a gear. The rotating rod is rotatably connected inside the bracket. The clamping plate is slidably connected to the front and rear ends of the outer side of the rotating rod. The disc is fixedly installed on the opposite side of the two clamping plates. The telescopic component three is fixedly installed on the front and rear ends of the inner wall of the bracket. The limiting wheel is fixedly installed at the output end of the telescopic component three. The motor one is fixedly installed on the back of the top of the bracket. The rotating shaft is fixedly installed at the output end of the motor one. The gear is fixedly installed on the outer side of the back of the rotating shaft and the rotating rod.

[0010] Preferably, a telescopic rod is fixedly installed on the top of the rotating disk, and the top of the telescopic rod is fixedly connected to the bottom of the top plate. The telescopic rod limits the movement of the telescopic components and prevents damage to the telescopic components caused by torque.

[0011] Preferably, the output end of the telescopic component two is fixedly connected to the top of the movable plate. By activating the telescopic component two, the movable plate is pushed to move linearly along the support rod, thereby realizing the lateral position adjustment of the clamping plate.

[0012] Preferably, the outer surface of the rotating rod is provided with a groove, and the inner wall of the clamping plate and the disc is provided with a protrusion. The protrusion is slidably connected to the inner wall of the groove. When the rotating rod rotates, it drives the clamping plate and the disc to rotate, thereby adjusting the angle of the clamping plate and realizing longitudinal and lateral gripping.

[0013] Preferably, a T-shaped annular groove is provided on the side of the disc near the telescopic component three, and the limiting wheel is slidably connected to the inner wall of the T-shaped annular groove to avoid the telescopic component three causing motion interference to the clamping plate when the rotating rod drives the clamping plate to rotate. At the same time, starting the telescopic component three can push the front and rear clamping plates to move linearly along the groove to achieve the gripping of the refractory brick.

[0014] Preferably, the rotating mechanism includes a support shaft, a second motor, an output shaft, pulleys, and a belt. The support shaft is rotatably connected inside the moving platform. The second motor is fixedly installed inside the right side of the moving platform. The output shaft is fixedly installed at the output end of the second motor. The pulleys are fixedly installed outside the support shaft and the output shaft. The belt is sleeved on the outside of the two pulleys.

[0015] Preferably, the upper end of the support shaft passes through the moving platform and is fixedly connected to the bottom of the rotating disk. The output shaft is driven to rotate by the starter motor, which in turn drives the support shaft to rotate with the pulley and belt, thereby rotating the rotating disk and facilitating the gripping of refractory bricks at different positions.

[0016] Compared with the prior art, the beneficial effects of this utility model are: 1. The automatic brick-retrieving machine for refractory brick production has a gripping device. By setting an adjustment mechanism, when it is necessary to grip refractory bricks laterally, the motor is started to drive the rotating shaft to rotate. In conjunction with two gears, the rotating rod drives the clamping plate and the disc to rotate, so that the clamping plate rotates to a horizontal position, thereby realizing the lateral gripping of refractory bricks, improving the flexibility of the device and making it easy to use.

[0017] 2. The automatic brick-retrieving machine for refractory brick production uses a rotating mechanism. By starting a second motor, the output shaft rotates, which in turn drives the support shaft to rotate with the pulley and belt, thus rotating the rotating disk and facilitating the gripping of refractory bricks at different positions. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the adjustment mechanism structure of this utility model; Figure 3 This is a partial structural diagram of the adjustment mechanism of this utility model; Figure 4 This is an exploded view of the connection between the limiting wheel and the disc in this utility model; Figure 5 This is a schematic diagram of the rotating mechanism structure of this utility model.

[0019] In the diagram: 1. Moving platform; 2. Rotary disk; 3. Telescopic component one; 4. Top plate; 5. Support rod; 6. Movable plate; 7. Telescopic component two; 8. Fixed rod; 9. Bracket; 1001. Rotating rod; 1002. Clamping plate; 1003. Disc; 1004. Telescopic component three; 1005. Limiting wheel; 1006. Motor one; 1007. Rotating shaft; 1008. Gear; 1101. Support shaft; 1102. Motor two; 1103. Output shaft; 1104. Pulley; 1105. Belt; 12. Telescopic rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1:

[0022] Based on current technology, existing gripping devices can only achieve vertical gripping. When the height of the gripping space is limited, they cannot grip refractory bricks, which limits their application. Please refer to [link / reference needed]. Figures 1-5This embodiment provides an automatic brick-grabbing machine for refractory brick production, capable of grasping refractory bricks both horizontally and vertically, improving the flexibility of the device and making it easy to use. The automatic brick-grabbing machine includes a moving platform 1, a rotating disk 2, a telescopic component 12 3, a top plate 4, a support rod 5, a movable plate 6, a second telescopic component 7, a fixed rod 8, and a bracket 9. The rotating disk 2 is mounted on top of the moving platform 1. A telescopic rod 12 is fixedly mounted on the top of the rotating disk 2, and its top is fixedly connected to the bottom of the top plate 4. The telescopic rod 12 limits the movement of the first telescopic component 3, preventing damage caused by torque. The first telescopic component 3 is fixedly mounted on top of the rotating disk 2 and is a hydraulic cylinder (model HSGK01). The top plate 4 is fixedly mounted on top of the first telescopic component 3. The support rod 5 is fixedly mounted on the left side of the top plate 4. The movable plate 6 is slidably connected to the outside of the support rod 5. Telescopic component 2 7 is fixedly installed on the top of the top plate 4. Telescopic component 2 7 is a hydraulic cylinder, model HSG01-80 / 50-100. The output end of telescopic component 2 7 is fixedly connected to the top of the movable plate 6. By activating telescopic component 2 7, the movable plate 6 is pushed to move linearly along the support rod 5, thereby realizing the lateral position adjustment of the clamping plate 1002. The fixed rod 8 is fixedly installed at the bottom of the movable plate 6, and the bracket 9 is fixedly installed at the bottom of the fixed rod 8. A visual positioning sensor, model LXPS-HS2210-R, can be installed at the front end of the bracket 9 to ensure that the clamping plate 1002 is accurately aligned with the refractory brick and reduce gripping deviation. A gripping device is set above the moving platform 1. The gripping device includes an adjustment mechanism and a rotation mechanism.

[0023] The adjustment mechanism is located above the moving platform 1, and the rotation mechanism is located inside the moving platform 1.

[0024] The adjustment mechanism includes a rotating rod 1001, a clamping plate 1002, a disc 1003, a telescopic component 1004, a limiting wheel 1005, a motor 1006, a rotating shaft 1007, and a gear 1008. The rotating rod 1001 is rotatably connected to the inside of the bracket 9. A groove is formed on the outer surface of the rotating rod 1001, and protrusions are formed on the inner walls of the clamping plate 1002 and the disc 1003. The protrusions are slidably connected to the inner wall of the groove. When the rotating rod 1001 rotates, it drives the clamping plate 1002 and the disc 1003 to rotate. The angle of the clamping plate 1002 can be adjusted to achieve longitudinal and lateral gripping. The clamping plate 1002 is slidably connected to the front and rear ends of the outer side of the rotating rod 1001. The disc 1003 is fixedly installed on the opposite side of the two clamping plates 1002. A T-shaped annular groove is opened on the side of the disc 1003 near the telescopic component 1004. The limiting wheel 1005 is slidably connected to the inner wall of the T-shaped annular groove to prevent the telescopic component 1004 from interfering with the rotation of the clamping plate 1002 when the rotating rod 1001 drives it to rotate. The clamping plate 1002 causes motion interference. Simultaneously, the telescopic component 1004 pushes both clamping plates 1002 to move linearly along the groove, thus gripping the refractory brick. The telescopic component 1004 is fixedly installed at both ends of the inner wall of the bracket 9. The telescopic component 1004 is a hydraulic cylinder, model CD250B-63. The limit wheel 1005 is fixedly installed at the output end of the telescopic component 1004. The motor 1006 is fixedly installed on the top back of the bracket 9. The motor 1006 model is... The motor 1006 operates at a speed of 1500-2000 rpm, and the rotational speed of the rotating rod 1001 is reduced by a 1:5 ratio to achieve a rotation speed of 30-40 revolutions per minute for the rotating rod 1001. This ensures that the angle adjustment of the clamping plate 1002 is precise and controllable, with an adjustment range of 0-90°, corresponding to longitudinal and lateral gripping. The rotating shaft 1007 is fixedly installed at the output end of the motor 1006, and the gear 1008 is fixedly installed on the outer side of the back of the rotating shaft 1007 and the rotating rod 1001.

[0025] Example 2:

[0026] Based on Example 1, please refer to Figures 1-5The rotating mechanism includes a support shaft 1101, a second motor 1102, an output shaft 1103, a pulley 1104, and a belt 1105. The support shaft 1101 is rotatably connected inside the moving platform 1. The upper end of the support shaft 1101 passes through the moving platform 1 and is fixedly connected to the bottom of the rotating disk 2. By starting the second motor 1102, the output shaft 1103 is driven to rotate, which in turn drives the support shaft 1101 to rotate in conjunction with the pulley 1104 and the belt 1105, thereby causing the rotating disk 2 to rotate, which facilitates the gripping of refractory bricks in different positions. The second motor 1102 is fixedly installed inside the right side of the moving platform 1. The model of the second motor 1102 is E-ELGPRS8-023-T0-L5. The output shaft 1103 is fixedly installed at the output end of the second motor 1102. The pulley 1104 is fixedly installed on the outside of the support shaft 1101 and the output shaft 1103. The belt 1105 is sleeved on the outside of the two pulleys 1104.

[0027] In use, move the movable platform 1 to the desired position, then start the motor 1102 to drive the output shaft 1103 to rotate. This, in conjunction with the pulley 1104 and belt 1105, drives the support shaft 1101 to rotate, thus rotating the rotating disk 2 to the appropriate angle. Next, activate the telescopic component 7 to push the movable plate 6 along the support rod 5 in a straight line, bringing the clamping plate 1002 to the appropriate position. Then, activate the telescopic component 3 to move the top plate 4 and bracket 9 downwards, lowering the clamping plate 1002 to the desired height. Finally, activate the telescopic component 3... 1004 pushes the disc 1003 and clamping plate 1002 to clamp the refractory brick, thus grasping the refractory brick. When it is necessary to grasp the refractory brick laterally, the motor 1006 is started to drive the rotating shaft 1007 to rotate, which in turn engages with the two gears 1008, thereby causing the rotating rod 1001 to drive the clamping plate 1002 and disc 1003 to rotate, so that the clamping plate 1002 rotates to a horizontal position. Then, the telescopic component 1004 is activated to push the disc 1003 and clamping plate 1002 to clamp the refractory brick, thus grasping the refractory brick laterally.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. An automatic brick-grabbing device for refractory brick production, comprising a moving platform (1), a rotating disk (2), a telescopic component one (3), a top plate (4), a support rod (5), a movable plate (6), a telescopic component two (7), a fixed rod (8), and a bracket (9), wherein the rotating disk (2) is installed on the top of the moving platform (1), the telescopic component one (3) is fixedly installed on the top of the rotating disk (2), the top plate (4) is fixedly installed on the top of the telescopic component one (3), the support rod (5) is fixedly installed on the left side of the top plate (4), the movable plate (6) is slidably connected to the outside of the support rod (5), the telescopic component two (7) is fixedly installed on the top of the top plate (4), the fixed rod (8) is fixedly installed on the bottom of the movable plate (6), and the bracket (9) is fixedly installed on the bottom of the fixed rod (8), characterized in that: A gripping device is provided above the mobile platform (1), and the gripping device includes an adjustment mechanism and a rotation mechanism; The adjustment mechanism is located above the moving platform (1), and the rotation mechanism is located inside the moving platform (1); The adjustment mechanism includes a rotating rod (1001), a clamping plate (1002), a disc (1003), a telescopic component three (1004), a limiting wheel (1005), a motor one (1006), a rotating shaft (1007), and a gear (1008). The rotating rod (1001) is rotatably connected to the inside of the bracket (9). The clamping plate (1002) is slidably connected to the front and rear ends of the outer side of the rotating rod (1001). The disc (1003) is fixedly installed on the front and rear clamping plates (1008). 02) On the opposite side, the telescopic component three (1004) is fixedly installed on the front and rear ends of the inner wall of the bracket (9), the limiting wheel (1005) is fixedly installed on the output end of the telescopic component three (1004), the motor one (1006) is fixedly installed on the back of the top of the bracket (9), the rotating shaft (1007) is fixedly installed on the output end of the motor one (1006), and the gear (1008) is fixedly installed on the outer side of the back of the rotating shaft (1007) and the rotating rod (1001).

2. The automatic brick-retrieving machine gripping device for refractory brick production according to claim 1, characterized in that: A telescopic rod (12) is fixedly installed on the top of the rotating disk (2), and the top of the telescopic rod (12) is fixedly connected to the bottom of the top plate (4).

3. The automatic brick-retrieving machine gripping device for refractory brick production according to claim 1, characterized in that: The output end of the telescopic component 2 (7) is fixedly connected to the top of the movable plate (6).

4. The automatic brick-retrieving machine gripping device for refractory brick production according to claim 1, characterized in that: The outer surface of the rotating rod (1001) is provided with a groove, and the inner walls of the clamping plate (1002) and the disc (1003) are provided with protrusions, and the protrusions are slidably connected to the inner wall of the groove.

5. The automatic brick-retrieving machine gripping device for refractory brick production according to claim 1, characterized in that: The disc (1003) has a T-shaped annular groove on the side near the telescopic component three (1004), and the limiting wheel (1005) is slidably connected to the inner wall of the T-shaped annular groove.

6. The automatic brick-retrieving machine gripping device for refractory brick production according to claim 1, characterized in that: The rotating mechanism includes a support shaft (1101), a second motor (1102), an output shaft (1103), a pulley (1104), and a belt (1105). The support shaft (1101) is rotatably connected to the inside of the moving platform (1). The second motor (1102) is fixedly installed on the right side inside the moving platform (1). The output shaft (1103) is fixedly installed at the output end of the second motor (1102). The pulley (1104) is fixedly installed on the outside of the support shaft (1101) and the output shaft (1103). The belt (1105) is sleeved on the outside of the two pulleys (1104).

7. The automatic brick-retrieving machine gripping device for refractory brick production according to claim 6, characterized in that: The upper end of the support shaft (1101) passes through the moving platform (1) and is fixedly connected to the bottom of the rotating disk (2).