Multi-head adjustable vacuum chuck device

CN224916985UActive Publication Date: 2026-10-30JIANGYIN TIANNING PIPELINE CO LTD
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Patent Information

Application Number
CN202522594244.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-08
Publication Date
2026-10-30
Estimated Expiration
2035-12-08

AI Technical Summary

Technical Problem

1、适应性差,调节繁琐:多数装置的吸盘位置是固定或仅能在有限几个预设孔位调整,当工件尺寸、形状或重心发生变化时,需要重新设计或费力地手动拆卸、移动吸盘底座,调整效率低下,无法快速响应生产变化

Benefits of technology

1.本实用新型通过主梁和可沿主梁滑动的副梁的设计,实现了吸盘在二维平面内位置的无级连续可调,一套装置即可适配多种尺寸、形状的工件,显著减少了专用工装的数量和更换时间,提升了设备利用率和生产柔性。

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Abstract

The utility model discloses a kind of multi-head adjustable vacuum chuck devices, it is related to adsorption device technical field.The utility model includes adjustable frame, vacuum suction box and several suction disc body, vacuum suction box inner upper portion and lower portion are equipped with vacuum generating device and public chamber respectively, adjustable frame includes the main girder and several vice beams that are all rectangular steel pipe type, vacuum suction box is installed in the midpoint position of main girder top, the area of vacuum suction box bottom beyond main girder is equipped with several interfaces connected with public chamber, the bottom of main girder center place is fixed with the crossbeam that is perpendicular to the distribution of main girder, vice beam top is fixed with sliding hoop.The utility model is designed by main girder and vice beam that can slide along main girder, realizes stepless continuous adjustable position of suction disc in two-dimensional plane, a set of device can be adapted to multiple sizes, shape workpiece, significantly reduce the number and replacement time of special tooling, improve equipment utilization and production flexibility.
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Description

Technical Field

[0001] This utility model belongs to the technical field of adsorption devices, and in particular relates to a multi-head adjustable vacuum suction cup device. Background Technology

[0002] In industrial material handling, assembly, and processing, vacuum adsorption is a common and efficient non-destructive gripping method. However, traditional multi-head vacuum suction cup devices have the following limitations in practical applications: 1. Poor adaptability and cumbersome adjustment: The position of the suction cup in most devices is fixed or can only be adjusted in a limited number of preset holes. When the size, shape or center of gravity of the workpiece changes, it is necessary to redesign or laboriously disassemble and move the suction cup base. The adjustment efficiency is low and it cannot quickly respond to changes in production.

[0003] 2. Insufficient adsorption stability: For workpieces with slightly undulating, uneven, or soft surfaces, rigidly mounted suction cups may experience poor contact, leading to localized air leakage, affecting the overall adsorption force, and even causing the workpiece to fall off or be damaged. There is a lack of effective buffering and adaptive compensation mechanisms.

[0004] 3. Complex structure and inconvenient maintenance: Vacuum tubing is often messy and prone to interference with moving parts. Adjusting the suction cup position requires simultaneous rearranging of the long, cumbersome tubing, making the operation tedious. The frame structure is bulky and difficult to modularly expand or shrink according to the task.

[0005] 4. Poor control of neutrality and balance: When hoisting large plates, if the suction cup layout cannot flexibly adapt to the center of gravity of the workpiece, it may lead to unbalanced hoisting and create safety hazards.

[0006] Therefore, there is an urgent need for a multi-head vacuum suction cup device with flexible and continuous adjustment of suction cup spacing, adaptive buffering capability, orderly pipeline management, and a stable and reliable structure. Summary of the Invention

[0007] The purpose of this invention is to provide a multi-head adjustable vacuum suction cup device. Through the design of the main beam and the sub-beam that can slide along the main beam, the position of the suction cup in a two-dimensional plane is continuously adjustable. One set of devices can be adapted to workpieces of various sizes and shapes, significantly reducing the number of special tooling and changeover time, and improving equipment utilization and production flexibility.

[0008] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a multi-head adjustable vacuum suction cup device, including an adjustable frame, a vacuum suction box and several suction cup bodies; The upper and lower parts of the vacuum suction box are respectively equipped with a vacuum generating device and a common chamber; The adjustable frame includes main beams, all of which are rectangular steel tubes, and several secondary beams. The vacuum suction box is installed at the midpoint of the top of the main beam. The bottom of the vacuum suction box, which extends beyond the main beam, has several interfaces for connecting to the common chamber. A crossbeam is fixed at the bottom of the center of the main beam and is perpendicular to the main beam. The top of the sub-beam is fixed with a sliding hoop, and several of the crossbeams are linearly arranged at the bottom of the main beam and parallel to the crossbeams. The sub-beam slides with the main beam through the sliding hoop, and the top of the sliding hoop is provided with a fastening mechanism connected to the main beam. Both ends of the sub-beam and both ends of the crossbeam are provided with strip-shaped through openings along the length direction. Several suction cups are arranged in pairs at the bottom of both ends of the crossbeam and several sub-beams. The suction cups are installed at the strip-shaped through openings of the sub-beams through buffer connectors. The air supply port of the suction cup is connected to the interface on the common chamber through a hose. The hoses at both ends of the same sub-beam are tied at the top and bottom of the main beam with cable ties, and the hoses between the two cable ties form a fastening point on the main beam.

[0009] Furthermore, the buffer connector includes a telescopic tube, both ends of which are provided with end plates. A spring is fixed between the two end plates. The end plate at the bottom of the telescopic tube is fixed to the top of the suction cup body. The end plate at the top of the telescopic tube is attached to the sub-beam and is provided with a locking screw with a through strip-shaped opening. The top of the locking screw is provided with a nut that presses against the top of the sub-beam.

[0010] Furthermore, the fastening mechanism includes a threaded sleeve, which is fixed to the top of the sliding hoop. A fastening screw is internally threaded onto the threaded sleeve, and a handle is provided at the top of the fastening screw.

[0011] Furthermore, several mounting holes are linearly provided at both ends of the top of the main beam, and the sliding hoop is fixed to the main beam through a fastening mechanism and the mounting holes.

[0012] Furthermore, a hanger is fixed at the top axis of the vacuum suction box.

[0013] Furthermore, both ends of the main beam and the secondary beam are provided with end caps.

[0014] Furthermore, the width of the vacuum suction box exceeds the width of the main beam, and reinforcing angle irons are provided between the bottom areas of the vacuum suction box on both sides that extend beyond the main beam and the main beam.

[0015] This utility model has the following beneficial effects: 1. This utility model achieves stepless and continuous adjustment of the position of the suction cup in a two-dimensional plane through the design of the main beam and the secondary beam that can slide along the main beam. One set of devices can be adapted to workpieces of various sizes and shapes, significantly reducing the number of special tooling and replacement time, and improving equipment utilization and production flexibility.

[0016] 2. This utility model, through the design of a buffer connector with telescopic capability, enables the suction cup to have a vertical buffer stroke when contacting the workpiece, which can automatically compensate for slight unevenness of the workpiece surface, ensure that each suction cup can fit tightly and balance the adsorption force, and at the same time absorb slight vibrations during transportation, effectively preventing scratches or damage to the workpiece surface, especially suitable for polishing sheets, glass or precision parts.

[0017] 3. This utility model, through the design of the flexible hose system, uses cable ties to secure the flexible hoses at both ends of the same sub-beam at specific locations on the main beam, forming a fastening point. This ensures the vacuum pipeline is orderly, preventing tangling, pulling, and wear of the hoses during adjustment and movement, and also resulting in a neat overall appearance, facilitating inspection and maintenance. When adjusting the suction cup position, the hoses move in an orderly manner without causing confusion.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of a multi-head adjustable vacuum suction cup device according to the present invention; Figure 2 for Figure 1 A magnified view of a section at point A in the middle; The attached diagram lists the components represented by each number as follows: 1-Vacuum suction box, 2-Suction cup body, 3-Main beam, 4-Secondary beam, 5-Crossbeam, 6-Buffer connector, 7-Cable tie, 8-Hose, 9-Hanger, 10-Reinforcing angle iron, 301-Mounting port, 302-End cap, 401-Sliding hoop, 402-Fasting mechanism, 403-Strip through-hole, 601-Telescopic tube, 602-End plate, 603-Spring, 604-Locking screw, 605-Nut. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-2 As shown, this utility model is a multi-head adjustable vacuum suction cup device, including an adjustable frame, a vacuum suction box 1 and several suction cup bodies 2; The upper and lower parts of the vacuum suction box 1 are respectively provided with a vacuum generating device and a common chamber. The vacuum suction box 1 is provided with a partition, which is divided into a vacuum generating device installation area and a common chamber. The side of the vacuum generating device installation area is provided with a through-hole for the passage of lines and pipes. The common chamber is a sealed chamber. The adjustable frame consists of main beams 3, all of which are rectangular steel tubes, and several secondary beams 4; The vacuum suction box 1 is installed at the midpoint of the top of the main beam 3. The bottom of the vacuum suction box 1, which extends beyond the main beam 3, has several interfaces for connecting with the common chamber. A crossbeam 5, which is perpendicular to the main beam 3, is fixed at the bottom of the center of the main beam 3. A sliding hoop 401 is fixed to the top of the secondary beam 4. Several crossbeams 5 are linearly arranged at the bottom of the main beam 3 and parallel to the crossbeams 5. The secondary beam 4 slides with the main beam 3 through the sliding hoop 401. The top of the sliding hoop 401 is provided with a fastening mechanism 402 connected to the main beam 3. Both ends of the sub-beam 4 and both ends of the crossbeam 5 are provided with strip-shaped through-holes 403 along the length direction. Several suction cups 2 are set in pairs at the bottom of both ends of the crossbeam 5 and several sub-beams 4. The suction cups 2 are installed at the strip-shaped through-holes 403 of the sub-beam 4 through the buffer connectors 6. The air supply port of the suction cup body 2 is connected to the interface on the common chamber through the hose 8. The hoses 8 at both ends of the same sub-beam 4 are tied at the top and bottom of the main beam 3 by cable ties 7, and the hoses 8 between the two cable ties 7 form a fastening point on the main beam 3.

[0023] Among them, such as Figure 1-2 As shown, the buffer connector 6 includes a telescopic tube 601, with end plates 602 at both ends of the telescopic tube 601. A spring 603 is fixed between the two end plates 602. The end plate 602 at the bottom of the telescopic tube 601 is fixed to the top of the suction cup body 2. The end plate 602 at the top of the telescopic tube 601 is attached to the sub-beam 4 and is provided with a locking screw 604 with a through strip-shaped through-hole 403. The top of the locking screw 604 is provided with a nut 605 that presses against the top of the sub-beam 4.

[0024] Among them, such as Figure 1 As shown, the fastening mechanism 402 includes a threaded sleeve, which is fixed to the top of the sliding hoop 401. A fastening screw is connected to the threaded sleeve, and a handle is provided at the top of the fastening screw.

[0025] Among them, such as Figure 1 As shown, several mounting ports 301 are linearly provided at both ends of the top of the main beam 3, and the sliding hoop 401 is fixed to the main beam 3 through the fastening mechanism 402 and the mounting ports 301.

[0026] Among them, such as Figure 1 As shown, a hanger 9 is fixed at the top axis of the vacuum suction box 1.

[0027] Among them, such as Figure 1 As shown, both ends of the main beam 3 and the secondary beam 4 are equipped with end caps 302.

[0028] Among them, such as Figure 1 As shown, the width of the vacuum suction box 1 exceeds the width of the main beam 3, and reinforcing angle irons 10 are provided between the bottom areas of the vacuum suction box 1 on both sides that extend beyond the main beam 3 and the main beam 3.

[0029] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0030] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A multi-head adjustable vacuum suction cup device, characterized in that: It includes an adjustable frame, a vacuum suction box (1) and several suction cups (2); The upper and lower parts of the vacuum suction box (1) are respectively provided with a vacuum generating device and a common chamber; The adjustable frame includes a main beam (3) that is a rectangular steel tube and several secondary beams (4). The vacuum suction box (1) is installed at the midpoint of the top of the main beam (3). The bottom of the vacuum suction box (1) extends beyond the main beam (3) and has several interfaces for connecting to the common chamber. A crossbeam (5) is fixed at the bottom of the center of the main beam (3) and is perpendicular to the main beam (3). The top of the sub-beam (4) is fixed with a sliding hoop (401), and several of the crossbeams (5) are linearly arranged at the bottom of the main beam (3) and parallel to the crossbeams (5). The sub-beam (4) slides with the main beam (3) through the sliding hoop (401). The top of the sliding hoop (401) is provided with a fastening mechanism (402) connected to the main beam (3). Both ends of the sub-beam (4) and both ends of the crossbeam (5) are provided with strip-shaped through-holes (403) along the length direction. Several suction cups (2) are arranged in pairs at the bottom of both ends of the crossbeam (5) and several sub-beams (4). The suction cups (2) are installed at the strip-shaped through-holes (403) of the sub-beam (4) through buffer connectors (6). The air supply port of the suction cup body (2) is connected to the interface on the common chamber through a hose (8). The hoses (8) at both ends of the same sub-beam (4) form a knot at the top and bottom of the main beam (3) through cable ties (7). The hoses (8) between the two cable ties (7) form a fastening point on the main beam (3).

2. The multi-head adjustable vacuum suction cup device according to claim 1, characterized in that, The buffer connector (6) includes a telescopic tube (601), both ends of which are provided with end plates (602). A spring (603) is fixed between the two end plates (602). The end plate (602) at the bottom of the telescopic tube (601) is fixed to the top of the suction cup body (2). The end plate (602) at the top of the telescopic tube (601) is attached to the sub-beam (4) and is provided with a locking screw (604) with a through strip-shaped through-hole (403). The top of the locking screw (604) is provided with a nut (605) pressing on the top of the sub-beam (4).

3. The multi-head adjustable vacuum suction cup device according to claim 1, characterized in that, The fastening mechanism (402) includes a threaded sleeve, which is fixed to the top of the sliding hoop (401). The threaded sleeve is internally threaded with a fastening screw, and the top of the fastening screw is provided with a handle.

4. The multi-head adjustable vacuum suction cup device according to claim 3, characterized in that, The main beam (3) has several mounting ports (301) linearly arranged at both ends of the top. The sliding hoop (401) is fixed to the main beam (3) through the fastening mechanism (402) and the mounting ports (301).

5. A multi-head adjustable vacuum suction cup device according to claim 1, characterized in that, A hanger (9) is fixed at the top axis of the vacuum suction box (1).

6. The multi-head adjustable vacuum suction cup device according to claim 1, characterized in that, Both ends of the main beam (3) and the secondary beam (4) are provided with end caps (302).

7. The multi-head adjustable vacuum suction cup device according to claim 1, characterized in that, The width of the vacuum suction box (1) exceeds the width of the main beam (3), and reinforcing angle irons (10) are provided between the bottom areas of the vacuum suction box (1) on both sides that exceed the main beam (3) and the main beam (3).