A positive pressure conveying device with self-cleaning function
Patent Information
- Application Number
- CN202522447781.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0003]本实用新型的目的在于提供一种具有自清洁功能的正压输送装置,具备自清洁功能的优点,解决了现在的正压输送装置不具有自清洁功能,导致在使用后需要将管道拆卸下来清洁的问题
1、本实用新型罗茨鼓风机提供稳定正压气流,通过输料管实现物料高效输送,输料箱底部的导料管配合第二阀门,可精准控制物料进料量,避免过量进料导致堵塞,底板顶部左端的高压风机通过螺旋出气口吹出螺旋气流,配合输料管弯头内壁的螺旋导流延伸片,形成旋转气流,能快速冲刷管道内壁及弯头处的残留物料,无需拆解管道即可完成清洁,储料箱顶部的布袋除尘器可过滤输送过程中产生的粉尘,防止粉尘排放污染环境,保障车间空气质量与工人健康;第一阀门、第二阀门、第三阀门分别控制罗茨鼓风机、导料管、高压风机的通断,实现输送与清洁模式的快速切换,操作灵活。
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Figure CN224917012U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of positive pressure conveying technology, specifically a positive pressure conveying device with self-cleaning function. Background Technology
[0002] Positive pressure conveying is a material conveying method that uses compressed air as a power source. Its working principle involves a fan at the front end of the conveying system introducing compressed air into the pipeline. The pressure difference between the beginning and end of the pipeline causes the air to flow within the pipeline, thus moving the material. Positive pressure conveying devices are core material conveying equipment in fields such as chemical engineering, building materials, grain processing, and pharmaceutical production. They are mainly used for the efficient transfer of powdered and granular materials (such as chemical raw material powders, cement granules, grain granules, and pharmaceutical intermediate powders). However, current positive pressure conveying devices lack self-cleaning capabilities, requiring the pipeline to be disassembled and cleaned after use, which is very inconvenient. Therefore, we propose a positive pressure conveying device with a self-cleaning function. Utility Model Content
[0003] The purpose of this invention is to provide a positive pressure conveying device with a self-cleaning function, which solves the problem that current positive pressure conveying devices do not have a self-cleaning function, resulting in the need to disassemble the pipes for cleaning after use.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a positive pressure conveying device with self-cleaning function, comprising a base plate, a storage box fixedly connected to the right end of the top of the base plate via a bracket, a conveying box fixedly connected to the middle end of the top of the base plate via a bracket, a Roots blower fixedly connected to the rear left end of the top of the base plate, a conveying pipe provided on the left side of the storage box, the air outlet of the Roots blower fixedly connected to the conveying pipe via a pipe, a guide pipe fixedly connected to the bottom of the conveying box, the bottom of the guide pipe fixedly connected to the conveying pipe, a high-pressure blower fixedly connected to the left end of the top of the base plate, the air outlet of the high-pressure blower fixedly connected to the conveying pipe, a spiral air outlet provided at the air outlet of the high-pressure blower, and a spiral guide extension plate provided on the inner wall of the elbow of the conveying pipe.
[0005] Preferably, the feed pipe includes a stainless steel layer, a nano-zirconia ceramic liner layer, and a honeycomb micro-concave structure layer, wherein the stainless steel layer is located outside the nano-zirconia ceramic liner layer, and the nano-zirconia ceramic liner layer is located outside the honeycomb micro-concave structure layer.
[0006] Preferably, the outlet of the high-pressure blower is provided with a third valve, and the outlet of the Roots blower is provided with a first valve.
[0007] Preferably, the inner cavity of the feed pipe is provided with a second valve, the top of the storage box is provided with a bag filter, and the spiral guide extension plate has an axial angle of 30 degrees with the feed pipe.
[0008] Preferably, the bottom plate has fixing blocks fixedly connected to both the front and rear ends on the left and right sides, and bolts are provided on the fixing blocks.
[0009] Preferably, a toolbox is fixedly connected to the top of the base plate, and the inner cavity of the toolbox is provided with a partition.
[0010] Preferably, a PLC controller is fixedly connected to the top of the base plate, and the output terminal of the PLC controller is electrically connected to the input terminal of the high-pressure blower and the Roots blower.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model's Roots blower provides a stable positive pressure airflow, achieving efficient material conveying through the conveying pipe. The guide pipe at the bottom of the conveying box, in conjunction with the second valve, can precisely control the material feed rate, preventing overfeeding and blockage. The high-pressure blower at the top left of the base plate blows out spiral airflow through the spiral outlet, which, together with the spiral guide extension plate on the inner wall of the conveying pipe bend, forms a rotating airflow that can quickly flush away residual material on the inner wall of the pipe and at the bend, completing cleaning without disassembling the pipe. The bag filter at the top of the storage box can filter dust generated during the conveying process, preventing dust emissions from polluting the environment and ensuring workshop air quality and worker health. The first valve, second valve, and third valve control the on / off of the Roots blower, guide pipe, and high-pressure blower, respectively, enabling rapid switching between conveying and cleaning modes, and flexible operation.
[0012] 2. The material conveying pipe of this utility model adopts a three-layer composite structure. The outer stainless steel layer ensures the structural strength, the middle nano-zirconia ceramic inner lining layer has excellent wear resistance and corrosion resistance, and can resist the wear of hard materials and the erosion of corrosive materials. The inner honeycomb micro-concave structure layer reduces the contact area between the material and the inner wall of the pipe, and reduces the probability of adhesion. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the main sectional view of the present invention; Figure 3 This is a schematic diagram of the material conveying pipe structure of this utility model.
[0014] In the diagram: 1. Base plate; 2. Toolbox; 3. Material conveying box; 4. PLC controller; 5. High-pressure blower; 6. Fixing block; 7. Bolt; 8. Roots blower; 9. First valve; 10. Storage box; 11. Bag dust collector; 12. Material conveying pipe; 1201. Stainless steel layer; 1202. Nano-zirconia ceramic inner lining layer; 1203. Honeycomb micro-concave structure layer; 13. Guide pipe; 14. Spiral guide extension plate; 15. Second valve; 16. Third valve; 17. Spiral air outlet. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments. Example
[0017] Please see Figure 1-3 As shown, this utility model provides a positive pressure conveying device with self-cleaning function, including a base plate 1. A storage box 10 is fixedly connected to the right end of the top of the base plate 1 via a bracket. A conveying box 3 is fixedly connected to the middle end of the top of the base plate 1 via a bracket. A Roots blower 8 is fixedly connected to the rear left end of the top of the base plate 1. A conveying pipe 12 is provided on the left side of the storage box 10. The air outlet of the Roots blower 8 is fixedly connected to the conveying pipe 12 via a pipe. A guide pipe 13 is fixedly connected to the bottom of the conveying box 3. The bottom of the guide pipe 13 is fixedly connected to the conveying pipe 12. A high-pressure blower 5 is fixedly connected to the top left end of the material conveying pipe 12. The outlet of the high-pressure blower 5 is fixedly connected to the material conveying pipe 12. The outlet of the high-pressure blower 5 is provided with a spiral outlet 17. The inner wall of the elbow of the material conveying pipe 12 is provided with a spiral guide extension plate 14. The outlet of the high-pressure blower 5 is provided with a third valve 16. The outlet of the Roots blower 8 is provided with a first valve 9. The inner cavity of the material guide pipe 13 is provided with a second valve 15. The top of the storage box 10 is provided with a bag dust collector 11. The axial angle between the spiral guide extension plate 14 and the material conveying pipe 12 is 30 degrees.
[0018] This technical solution uses a Roots blower 8 to provide a stable positive pressure airflow, which enables efficient material conveying through the conveying pipe 12. The guide pipe 13 at the bottom of the conveying box 3, in conjunction with the second valve 15, can precisely control the material feed rate, preventing overfeeding and blockage. The high-pressure blower 5 at the top left of the base plate 1 blows out a spiral airflow through the spiral outlet 17, which, in conjunction with the spiral guide extension plate 14 on the inner wall of the elbow of the conveying pipe 12, forms a rotating airflow that can quickly flush away residual material on the inner wall of the pipe and at the elbow, completing the cleaning without disassembling the pipe. The bag filter 11 at the top of the storage box 10 can filter the dust generated during the conveying process, preventing dust emissions from polluting the environment and ensuring the air quality and health of workers in the workshop. The first valve 9, the second valve 15, and the third valve 16 control the on / off of the Roots blower 8, the guide pipe 13, and the high-pressure blower 5, respectively, enabling rapid switching between conveying and cleaning modes and flexible operation. Example
[0019] Based on Embodiment 1, this utility model is as follows: Figure 1-3 As shown, the material conveying pipe 12 includes a stainless steel layer 1201, a nano-zirconia ceramic liner layer 1202, and a honeycomb micro-concave structure layer 1203. The stainless steel layer 1201 is located outside the nano-zirconia ceramic liner layer 1202, and the nano-zirconia ceramic liner layer 1202 is located outside the honeycomb micro-concave structure layer 1203. Fixing blocks 6 are fixedly connected to the front and rear ends of the left and right sides of the base plate 1, and bolts 7 are provided on the fixing blocks 6. A toolbox 2 is fixedly connected to the top of the base plate 1. A partition is provided in the inner cavity of the toolbox 2. A PLC controller 4 is fixedly connected to the top of the base plate 1. The output terminal of the PLC controller 4 is electrically connected to the input terminal of the high-pressure blower 5 and the Roots blower 8.
[0020] The material conveying pipe 12 in this technical solution adopts a three-layer composite structure. The outer stainless steel layer 1201 ensures the structural strength, the middle nano-zirconia ceramic inner lining layer 1202 has excellent wear resistance and corrosion resistance, and can resist the wear of hard materials and the erosion of corrosive materials. The inner honeycomb micro-concave structure layer 1203 reduces the contact area between the material and the inner wall of the pipe, and reduces the probability of adhesion.
[0021] The working principle of this utility model is as follows: The Roots blower 8 provides a stable positive pressure airflow, which achieves efficient material conveying through the conveying pipe 12. The guide pipe 13 at the bottom of the conveying box 3, in conjunction with the second valve 15, can precisely control the material feed rate and avoid overfeeding leading to blockage. The high-pressure blower 5 at the top left end of the base plate 1 blows out spiral airflow through the spiral air outlet 17, which, together with the spiral guide extension plate 14 on the inner wall of the elbow of the conveying pipe 12, forms a rotating airflow that can quickly flush away residual material on the inner wall of the pipe and at the elbow. Cleaning can be completed without disassembling the pipe. The bag filter 11 at the top of the storage box 10 can filter the dust generated during the conveying process. To prevent dust emissions from polluting the environment and to ensure air quality and worker health in the workshop, the first valve 9, the second valve 15, and the third valve 16 control the on / off of the Roots blower 8, the feed pipe 13, and the high-pressure blower 5, respectively, enabling rapid switching between conveying and cleaning modes and flexible operation. The feed pipe 12 adopts a three-layer composite structure: the outer stainless steel layer 1201 ensures structural strength, the middle nano-zirconia ceramic lining layer 1202 has excellent wear resistance and corrosion resistance, and can resist the wear of hard materials and the erosion of corrosive materials, while the inner honeycomb micro-concave structure layer 1203 reduces the contact area between the material and the inner wall of the pipe, reducing the probability of adhesion.
[0022] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0023] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.
Claims
1. A positive pressure conveying device with self-cleaning function, comprising a base plate (1), characterized in that: A storage box (10) is fixedly connected to the right end of the top of the base plate (1) by a bracket. A conveying box (3) is fixedly connected to the middle end of the top of the base plate (1) by a bracket. A Roots blower (8) is fixedly connected to the left rear end of the top of the base plate (1). A conveying pipe (12) is provided on the left side of the storage box (10). The air outlet of the Roots blower (8) is fixedly connected to the conveying pipe (12) through a pipe. A guide pipe (13) is fixedly connected to the bottom of the conveying box (3). The bottom of the guide pipe (13) is fixedly connected to the conveying pipe (12). A high-pressure blower (5) is fixedly connected to the left end of the top of the base plate (1). The air outlet of the high-pressure blower (5) is fixedly connected to the conveying pipe (12). A spiral air outlet (17) is provided at the air outlet of the high-pressure blower (5). A spiral guide extension plate (14) is provided on the inner wall of the elbow of the conveying pipe (12).
2. The positive pressure conveying device with self-cleaning function according to claim 1, characterized in that: The feed pipe (12) includes a stainless steel layer (1201), a nano-zirconia ceramic liner layer (1202), and a honeycomb micro-concave structure layer (1203). The stainless steel layer (1201) is located outside the nano-zirconia ceramic liner layer (1202), and the nano-zirconia ceramic liner layer (1202) is located outside the honeycomb micro-concave structure layer (1203).
3. The positive pressure conveying device with self-cleaning function according to claim 1, characterized in that: The outlet of the high-pressure blower (5) is equipped with a third valve (16), and the outlet of the Roots blower (8) is equipped with a first valve (9).
4. A positive pressure conveying device with self-cleaning function according to claim 1, characterized in that: The inner cavity of the feed pipe (13) is provided with a second valve (15), the top of the storage box (10) is provided with a bag dust collector (11), and the axial angle between the spiral guide extension plate (14) and the feed pipe (12) is thirty degrees.
5. A positive pressure conveying device with self-cleaning function according to claim 1, characterized in that: The base plate (1) has fixed blocks (6) at both the front and rear ends on both sides, and bolts (7) are provided on the fixed blocks (6).
6. A positive pressure conveying device with self-cleaning function according to claim 1, characterized in that: A toolbox (2) is fixedly connected to the top of the base plate (1), and a partition is provided in the inner cavity of the toolbox (2).
7. A positive pressure conveying device with self-cleaning function according to claim 1, characterized in that: A PLC controller (4) is fixedly connected to the top of the base plate (1), and the output terminal of the PLC controller (4) is electrically connected to the input terminal of the high-pressure blower (5) and the Roots blower (8).
