Multi-specification assembly line pin needle waste sorting and collecting mechanism
Patent Information
- Application Number
- CN202522531713.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0003]现有技术中,在电子组装行业中,多规格pin针(插针)广泛应用于连接器、变压器等产品制造,生产过程中会产生大量不同规格的废料,这些废料通常会分散在工作台上,而不同的废料的大小通常不一,较大的废料工作人员可以手动清理,而较为细微的废料可能需要使用工具清理,不方便收集
[0012]与现有技术相比,本实用新型的优点和积极效果在于,
Smart Images

Figure CN224917044U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of collection mechanism technology, and in particular to a sorting and collection mechanism for multi-specification assembly line pin waste. Background Technology
[0002] A pin press is an automated device that precisely presses pins (pins) into specific workpieces, primarily used for precision assembly in industries such as electronics, automotive, and machinery manufacturing. Its core function is to accurately press pins onto PCBs, connectors, or other components to achieve electrical connections or mechanical fixation.
[0003] In the existing technology, in the electronic assembly industry, multi-specification pins are widely used in the manufacturing of products such as connectors and transformers. During the production process, a large amount of waste of different specifications is generated. This waste is usually scattered on the workbench, and the size of different wastes is usually different. Larger wastes can be cleaned manually by workers, while smaller wastes may require the use of tools to clean them, which is inconvenient to collect. Utility Model Content
[0004] This utility model mainly provides a multi-specification assembly line pin waste sorting and collection mechanism that can improve collection efficiency and prevent increased collection difficulty.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a multi-specification assembly line pin waste sorting and collection mechanism, comprising: a base, an opening through the top of the base, a rotating shaft rotatably mounted inside the opening, a rotating plate fixedly mounted on the outer wall of the rotating shaft, a lower mold fixedly mounted on the top of the rotating plate, one end of the rotating shaft penetrating the base and fixedly mounted on a turntable, a U-shaped plate fixedly mounted on the outer wall of the base, a motor fixedly mounted on the outer wall of the U-shaped plate, the output end of the motor penetrating the U-shaped plate and fixedly connected to the turntable, a positioning groove opening on the outer wall of the turntable, a pressure sensor fixedly mounted on the inner wall of the positioning groove, an electromagnet fixedly mounted on the inner side wall of the U-shaped plate, a spring fixedly mounted on the outer wall of the electromagnet, a positioning seat fixedly mounted on one end of the spring, and a roller rotatably mounted on the inner wall of the positioning seat.
[0006] Preferably, a vertical plate is fixedly installed on the top of the base, and a cylinder is fixedly installed on the outer wall of the vertical plate. The output end of the cylinder passes through the vertical plate and is fixedly installed with a mounting base. An installation groove is opened on the outer wall of the mounting base, and a first magnet is fixedly installed on the inner wall of the installation groove. During installation, the worker inserts an iron block into the installation groove. The iron block is attracted to the surface of the first magnet by the magnetic force of the first magnet, and the installation is completed.
[0007] Preferably, an iron block is slidably installed inside the mounting groove, and a brush is fixedly installed on the outer wall of the iron block. When the brush moves, it contacts the top of the lower mold to clean and remove waste material and prevent the product from being crushed.
[0008] Preferably, an L-shaped frame is fixedly installed on the top of the base, a hydraulic cylinder is fixedly installed on the top of the L-shaped frame, the output end of the hydraulic cylinder passes through the L-shaped frame and is fixedly installed with a lifting plate, and an upper mold is fixedly installed at the bottom of the lifting plate. When in use, the operator starts the hydraulic cylinder, and the output end of the hydraulic cylinder stretches and pushes the lifting plate down.
[0009] Preferably, two support rods are fixedly installed on the top of the lifting plate, and the top of the support rods are slidably inserted into the L-shaped frame to prevent the support rods from tilting.
[0010] Preferably, a connecting plate is fixedly installed on the inner side wall of the L-shaped frame, and a sensor is fixedly installed on one end of the connecting plate. When the lifting plate descends, it passes by the sensor, and the sensor is detected. When the lifting plate rises, the cylinder can be controlled to work.
[0011] Preferably, a limiting rod is fixedly installed on the outer wall of the positioning seat, and one end of the limiting rod is slidably inserted into an electromagnet to prevent the positioning seat from tilting.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, when collecting waste, the staff first picks up the larger waste materials, then starts the electromagnet. The iron positioning seat is attracted by the attraction and leaves the positioning groove. The spring is compressed, and then the staff starts the motor. The output end of the motor drives the turntable and the rotating shaft to rotate, so that the rotating plate rotates. At this time, the waste material on the top of the rotating plate can fall from the opening into the collection device for easy sorting and recycling. The rotating plate continues to rotate, the electromagnet is de-energized, the elastic force of the spring pushes the positioning seat to move, and the roller rolls along the outer wall of the turntable until the positioning seat enters the positioning groove and contacts the pressure sensor. The motor stops working, the rotating plate resets, and the rotating plate is prevented from tilting.
[0013] 2. In this utility model, when in use, the operator starts the hydraulic cylinder, and the output end of the hydraulic cylinder stretches and pushes the lifting plate down. When the lifting plate descends, it passes by the sensor, and the upper mold and lower mold come into contact to start pressing the pin. Then the lifting plate rises, at which time the cylinder starts, and the output end of the cylinder stretches and pushes the brush to move. The brush comes into contact with the top of the lower mold to clean and remove the waste material and prevent the product from being crushed. Attached Figure Description
[0014] Figure 1 This utility model presents an overall three-dimensional view of a multi-specification assembly line pin waste sorting and collection mechanism; Figure 2A cross-sectional view of the mounting base for a multi-specification assembly line pin waste sorting and collection mechanism is provided for this utility model; Figure 3 A cross-sectional view of the base of a multi-specification assembly line pin waste sorting and collection mechanism is provided for this utility model; Figure 4 This utility model presents a three-dimensional view of a turntable for classifying and collecting waste pins from multi-specification assembly lines.
[0015] Legend: 1. Base; 2. L-shaped frame; 3. Hydraulic cylinder; 4. Lifting plate; 5. Upper mold; 6. Support rod; 7. Connecting plate; 8. Sensor; 9. Vertical plate; 10. Cylinder; 11. Mounting seat; 12. Mounting slot; 13. First magnet; 14. Iron block; 15. Brush; 16. Opening; 17. Rotating shaft; 18. Rotating plate; 19. Lower mold; 20. Turntable; 21. U-shaped plate; 22. Motor; 23. Positioning slot; 24. Pressure sensor; 25. Electromagnet; 26. Spring; 27. Positioning seat; 28. Roller; 29. Limiting rod. Detailed Implementation
[0016] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0018] Please see Figures 1-4 This utility model provides a technical solution: a multi-specification assembly line pin waste sorting and collection mechanism, comprising: a base 1, an opening 16 through the top of the base 1, a rotating shaft 17 rotatably mounted inside the opening 16, a rotating plate 18 fixedly mounted on the outer wall of the rotating shaft 17, a lower mold 19 fixedly mounted on the top of the rotating plate 18, one end of the rotating shaft 17 passing through the base 1 and fixedly mounted on a turntable 20, a U-shaped plate 21 fixedly mounted on the outer wall of the base 1, a motor 22 fixedly mounted on the outer wall of the U-shaped plate 21, the output end of the motor 22 passing through the U-shaped plate 21 and fixedly connected to the turntable 20, a positioning groove 23 opening on the outer wall of the turntable 20, a pressure sensor 24 fixedly mounted on the inner wall of the positioning groove 23, an electromagnet 25 fixedly mounted on the inner side wall of the U-shaped plate 21, a spring 26 fixedly mounted on the outer wall of the electromagnet 25, a positioning seat 27 fixedly mounted on one end of the spring 26, and a roller 28 rotatably mounted on the inner wall of the positioning seat 27.
[0019] like Figure 1 and Figure 2 As shown, a vertical plate 9 is fixedly installed on the top of the base 1, and a cylinder 10 is fixedly installed on the outer wall of the vertical plate 9. The output end of the cylinder 10 passes through the vertical plate 9 and is fixedly installed on the mounting base 11. The outer wall of the mounting base 11 has a mounting groove 12, and a first magnet 13 is fixedly installed on the inner wall of the mounting groove 12. During installation, the worker inserts an iron block 14 into the mounting groove 12. The iron block 14 is attracted to the surface of the first magnet 13 by the magnetic force of the first magnet 13, and the installation is completed.
[0020] like Figure 2 As shown, an iron block 14 is slidably installed inside the mounting groove 12, and a brush 15 is fixedly installed on the outer wall of the iron block 14. When the brush 15 moves, it contacts the top of the lower mold 19 to clean and remove waste material and prevent the product from being crushed.
[0021] like Figure 1 As shown, an L-shaped frame 2 is fixedly installed on the top of the base 1, and a hydraulic cylinder 3 is fixedly installed on the top of the L-shaped frame 2. The output end of the hydraulic cylinder 3 passes through the L-shaped frame 2 and is fixedly installed with a lifting plate 4. An upper mold 5 is fixedly installed at the bottom of the lifting plate 4. When in use, the operator starts the hydraulic cylinder 3, and the output end of the hydraulic cylinder 3 stretches and pushes the lifting plate 4 to descend.
[0022] like Figure 1 As shown, two support rods 6 are fixedly installed on the top of the lifting plate 4. The top of the support rods 6 is slidably inserted into the L-shaped frame 2 to prevent the support rods 6 from tilting.
[0023] like Figure 1 As shown, a connecting plate 7 is fixedly installed on the inner side wall of the L-shaped frame 2. A sensor 8 is fixedly installed on one end of the connecting plate 7. When the lifting plate 4 descends, it passes by the sensor 8, and the sensor 8 is sensed. When the lifting plate 4 rises, the cylinder 10 can be controlled to work.
[0024] like Figure 4 As shown, a limiting rod 29 is fixedly installed on the outer wall of the positioning seat 27. One end of the limiting rod 29 is slidably inserted into the electromagnet 25 to prevent the positioning seat 27 from tilting.
[0025] The usage and working principle of this device are as follows: During use, the operator starts the hydraulic cylinder 3. The output end of the hydraulic cylinder 3 stretches and pushes the lifting plate 4 downwards. As the lifting plate 4 descends, it passes by the sensor 8, and the upper mold 5 contacts the lower mold 19 to begin pressing. Then, the lifting plate 4 rises, at which point the cylinder 10 starts. The output end of the cylinder 10 stretches and pushes the brush 15 to move. The brush 15 contacts the top of the lower mold 19, cleaning and removing waste material to prevent product damage. Finally, the brush 15 returns to its original position. To clean the brush 15, the operator pulls it, causing the iron block 14 to be pulled away from the mounting slot 12. The brush 15 can then be removed and cleaned. Finally, the iron block 14 is inserted into the mounting slot 12. The iron block 14 is attracted to the surface of the first magnet 13 by the magnetic force of the first magnet 13, thus completing the installation and improving cleaning efficiency. When collecting waste, the staff first picks up the larger pieces of waste, then activates the electromagnet 25. The iron positioning seat 27 is attracted away from the positioning groove 23, and the spring 26 is compressed. Then the staff starts the motor 22. The output end of the motor 22 drives the turntable 20 and the rotating shaft 17 to rotate, causing the rotating plate 18 to rotate. At this time, the waste on the top of the rotating plate 18 can fall from the opening 16 into the collection device for easy sorting and recycling. The rotating plate 18 continues to rotate, the electromagnet 25 is de-energized, and the elastic force of the spring 26 pushes the positioning seat 27 to move. The roller 28 rolls along the outer wall of the turntable 20 until the positioning seat 27 enters the positioning groove 23 and contacts the pressure sensor 24. The motor 22 stops working, and the rotating plate 18 is reset to prevent the rotating plate 18 from tilting.
[0026] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A multi-specification assembly line pin waste sorting and collection mechanism, characterized in that, include: A base (1) has an opening (16) at its top. A rotating shaft (17) is rotatably mounted inside the opening (16). A rotating plate (18) is fixedly mounted on the outer wall of the rotating shaft (17). A lower mold (19) is fixedly mounted on the top of the rotating plate (18). One end of the rotating shaft (17) passes through the base (1) and a turntable (20) is fixedly mounted thereon. A U-shaped plate (21) is fixedly mounted on the outer wall of the base (1). A motor (22) is fixedly mounted on the outer wall of the U-shaped plate (21). The output end of the motor (22) passes through the U-shaped plate (21) and is fixedly connected to the turntable (20). The outer wall of the turntable (20) is provided with a positioning groove (23). A pressure sensor (24) is fixedly installed on the inner wall of the positioning groove (23). An electromagnet (25) is fixedly installed on the inner side wall of the U-shaped plate (21). A spring (26) is fixedly installed on the outer wall of the electromagnet (25). A positioning seat (27) is fixedly installed on one end of the spring (26). A roller (28) is rotatably installed on the inner wall of the positioning seat (27).
2. The multi-specification assembly line pin waste sorting and collection mechanism according to claim 1, characterized in that: A vertical plate (9) is fixedly installed on the top of the base (1). A cylinder (10) is fixedly installed on the outer wall of the vertical plate (9). The output end of the cylinder (10) passes through the vertical plate (9) and is fixedly installed with a mounting seat (11). A mounting groove (12) is opened on the outer wall of the mounting seat (11). A first magnet (13) is fixedly installed on the inner wall of the mounting groove (12).
3. The multi-specification assembly line pin waste sorting and collection mechanism according to claim 2, characterized in that: An iron block (14) is slidably installed inside the mounting groove (12), and a brush (15) is fixedly installed on the outer wall of the iron block (14).
4. The multi-specification assembly line pin waste sorting and collection mechanism according to claim 1, characterized in that: An L-shaped frame (2) is fixedly installed on the top of the base (1), and a hydraulic cylinder (3) is fixedly installed on the top of the L-shaped frame (2). The output end of the hydraulic cylinder (3) passes through the L-shaped frame (2) and is fixedly installed with a lifting plate (4). An upper mold (5) is fixedly installed at the bottom of the lifting plate (4).
5. The multi-specification assembly line pin waste sorting and collection mechanism according to claim 4, characterized in that: The top of the lifting plate (4) is fixedly installed with two support rods (6), and the top of the support rods (6) is slidably inserted into the L-shaped frame (2).
6. The multi-specification assembly line pin waste sorting and collection mechanism according to claim 4, characterized in that: A connecting plate (7) is fixedly installed on the inner side wall of the L-shaped frame (2), and a sensor (8) is fixedly installed on one end of the connecting plate (7).
7. The multi-specification assembly line pin waste sorting and collection mechanism according to claim 1, characterized in that: A limiting rod (29) is fixedly installed on the outer wall of the positioning seat (27), and one end of the limiting rod (29) is slidably inserted into the electromagnet (25).