Automatic discharging device for vertical warehouse

CN224917056UActive Publication Date: 2026-10-30YICHANG YUANKE AUTOMATION CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522517349.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-27
Publication Date
2026-10-30
Estimated Expiration
2035-11-27

AI Technical Summary

Technical Problem

[0004]本申请实施例提供了一种立库自动出料装置,用以解决现有的立库出料口的开和关均需工作人员走到出料口前手动开启或关闭出料口,且立库内颗粒状饲料在出料过程中出料速度缓慢,需耗费工作人员的大量体力且效果有限,并存在一定的安全风险的技术问题

Benefits of technology

本申请提供的一种立库自动出料装置,通过当立库进行出料时,开关控制、第一驱动电机和第二驱动电机均与外界电源电连接,工作人员控制开关控制器,开关控制器在控制所述第一驱动电机和第二驱动电机的通电正转,此时第一驱动电机转动,带动其输出轴上的齿轮转动,所述齿轮转动,带动齿条移动,齿条移动带动挡料板移动,挡料板从出料口处移开,此时立库内的饲料便从出料口流出,同时,第二电机转动带动其输出轴转动并通过收紧带将压料重板向下放,压在立库内的饲料上,此时饲料流出出料口的速度便会加快,进而完成自动出料;当出料完成时,开关控制器控制所述第一驱动电机和第二驱动电机的通电反转,第一驱动电机带动齿轮,齿轮再带动所述齿条移动将所述挡料板推回挡住所述出料口使得出料口不再流出饲料,同时第二驱动电机反转通过收紧带将所述压料重板向上拉起到立库内的顶部,使得压料重板不再压着饲料,进而实现停止出料,实现了立库出料口的自动开关,无需人工手动操作,节省人力,且无需工作人员使用棍棒等物体从立库顶部伸入立库中向下戳饲料来实现加快出料速度,节省工作人员体力,避免安全风险,并提高出料效率。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224917056U_ABST
    Figure CN224917056U_ABST
Patent Text Reader

Abstract

The application discloses a vertical warehouse automatic discharging device, which is characterized in that the vertical warehouse main body and the discharging device are arranged on a base, the lower part of the vertical warehouse main body is provided with a discharging port, the discharging device comprises a switch box and a first motor box, the switch box cover is arranged on the discharging port and is fixedly connected with the vertical warehouse main body, the first motor box is arranged on the right side of the switch box and is fixedly connected with the base, a material blocking plate is arranged in the switch box, horizontal sliding grooves are arranged on the top and the bottom of the switch box, the upper and lower edges of the material blocking plate are arranged in the horizontal sliding grooves, a first driving motor is arranged in the motor box, the first driving motor is provided with a gear wheel on the output shaft, the gear wheel is in engagement with a gear rack, one end of the gear rack penetrates out of the first motor box and penetrates into the switch box and is fixedly connected with the material blocking plate, the other end penetrates out of the right side of the first motor box, and a pressing weight is arranged in the vertical warehouse; the technical problem that the existing vertical warehouse discharging port needs to be manually opened or closed by a worker in front of the discharging port is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the technical field of automatic material discharge, and more particularly to an automatic material discharge device for vertical storage warehouses. Background Technology

[0002] Automated storage warehouses, also known as vertical storage warehouses, are cylindrical in shape and used to store pelleted feed. Existing vertical warehouses have discharge outlets on their bottom walls, through which the pelleted feed is discharged. However, opening and closing the discharge outlets requires workers to manually open or close them. Furthermore, the discharge speed of the pelleted feed inside the warehouse is slow. Therefore, workers often use sticks or other objects to push the feed down from the top of the warehouse to speed up the discharge. While this method can accelerate the discharge, it consumes a lot of physical strength, has limited effectiveness, and poses certain safety risks.

[0003] Therefore, it is necessary to provide an automatic discharge device for vertical storage warehouses to solve the above-mentioned technical problems. Utility Model Content

[0004] This application provides an automatic discharge device for vertical feed silos, which solves the technical problems of existing vertical feed silos where the opening and closing of the discharge port requires personnel to walk to the discharge port to manually open or close it. Furthermore, the discharge speed of granular feed in the vertical feed silo is slow, which consumes a lot of physical strength of the personnel and has limited effect, and also poses certain safety risks.

[0005] In view of this, this application provides an automatic discharge device for a vertical storage unit, including a base, a vertical storage unit body, and a discharge device. The vertical storage unit body and the discharge device are both mounted on the base. A discharge port is provided at the lower part of the vertical storage unit body. The discharge device includes a switch box and a first motor box. The switch box is covered on the discharge port and fixedly connected to the vertical storage unit body. The first motor box is located on the right side of the switch box and is fixedly connected to the base. A baffle plate is provided inside the switch box. Horizontal sliding grooves are provided at the top and bottom of the switch box. The upper and lower edges of the baffle plate are placed in the horizontal sliding grooves. A first drive motor and a rack are provided inside the motor box. A gear is provided on the output shaft of the first drive motor. The rack meshes with the gear. One end of the rack passes through the first motor box and into the switch box, where it is fixedly connected to the baffle plate. The other end passes through the right side of the first motor box. A pressure plate is provided inside the vertical storage unit.

[0006] Preferably, the top of the vertical storage unit is provided with a second motor housing, and the motor housing is provided with a second drive motor. The bottom of the second drive motor is fixedly connected to the second motor housing. Vertical grooves are symmetrically provided in the two side walls of the vertical storage unit. Slider blocks are provided on both sides of the pressure plate, and the sliders are placed in the vertical grooves. A tightening band is provided at the middle of the upper end face of the pressure plate. The other end of the tightening band passes through a first through hole and is fixedly connected to the second drive motor in the second motor housing.

[0007] Preferably, both the first motor housing and the switch housing are provided with a second through hole through which the rack passes.

[0008] Preferably, a switch controller is provided on the left side of the vertical storage unit, and the bottom of the switch controller is fixedly connected to the base. The switch controller is electrically connected to the first drive motor and the second drive motor respectively.

[0009] Preferably, the bottom of the vertical storage chamber is funnel-shaped, and a vertical discharge pipe is provided at the bottom of the funnel, with the lower end of the vertical discharge pipe connected to the discharge port.

[0010] Preferably, a feed pipe is provided on the upper left side of the vertical storage unit, and the feed pipe is connected to the interior of the vertical storage unit.

[0011] Preferably, the pressure plate is a solid iron plate.

[0012] As can be seen from the above technical solutions, the embodiments of this application have the following advantages: This application provides an automatic feeder discharge device for vertical storage silos. When the silo is discharging feed, a switch control, a first drive motor, and a second drive motor are all electrically connected to an external power source. An operator controls the switch controller, which energizes and rotates the first and second drive motors. At this time, the first drive motor rotates, driving a gear on its output shaft. The gear rotates, causing a rack to move, which in turn moves a baffle plate away from the discharge port. The feed then flows out of the silo. Simultaneously, the second motor rotates, causing its output shaft to rotate and, through a tightening belt, lowers a pressing plate onto the feed inside the silo. This increases the speed at which the feed flows out of the discharge port, thus completing the discharge process. The system automatically discharges feed. When discharge is complete, the switch controller reverses the power supply to the first and second drive motors. The first drive motor drives the gear, which in turn drives the rack to push the baffle back to block the discharge port, preventing feed from flowing out. Simultaneously, the second drive motor reverses and pulls the pressing plate upwards to the top of the silo via the tightening belt, so that the pressing plate no longer presses down on the feed, thus stopping the discharge. This achieves automatic opening and closing of the silo discharge port, eliminating the need for manual operation, saving manpower, and eliminating the need for workers to use sticks or other objects to push the feed down from the top of the silo to speed up the discharge, saving workers' energy, avoiding safety risks, and improving discharge efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a front view of an automatic material discharge device for a vertical storage warehouse provided in an embodiment of this application; Figure 2 This is a front sectional view of the switch box and the first motor box of an automatic discharge device for vertical warehouses provided in the embodiments of this application; Figure 3 This is a front sectional view of the main body of a vertical storage automatic discharge device provided in an embodiment of this application.

[0015] The attached figures are labeled as follows: 1. Main body of the vertical storage unit; 2. Base; 3. First motor box; 4. Switch box; 5. First drive motor; 6. Gear; 7. Rack; 8. Baffle plate; 9. Discharge port; 10. Feed pipe; 11. Second motor box; 12. Switch controller; 13. Second drive motor; 14. Tightening belt; 15. Pressure plate; 16. Slider; 17. Vertical chute; 18. Vertical discharge pipe; 19. Horizontal chute. Detailed Implementation

[0016] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present application.

[0017] In the description of the embodiments of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] In the description of the embodiments of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this application based on the specific circumstances.

[0019] For easier understanding, please refer to Figures 1 to 3This application provides an embodiment of an automatic discharge device for a vertical storage silo. The vertical storage silo body 1 and the discharge device are both mounted on a base 2. A discharge port 9 is located at the lower part of the vertical storage silo body 1. The discharge device includes a switch box 4 and a first motor box 3. The switch box 4 covers the discharge port 9 and is fixedly connected to the vertical storage silo body 1. The first motor box 3 is located on the right side of the switch box 4 and is fixedly connected to the base 2. A baffle plate 8 is provided inside the switch box 4. Transverse grooves 19 are provided at the top and bottom of the switch box 4. The upper and lower edges of the baffle plate 8 are positioned within the transverse grooves 19. In section 9, the motor housing contains a first drive motor 5, a rack 7, and a gear on the output shaft of the first drive motor 5. The rack 7 meshes with the gear 6. One end of the rack 7 extends out of the first motor housing 3 and into the switch housing 4, where it is fixedly connected to the baffle plate 8. The other end extends to the right side of the first motor housing 3. The vertical silo contains a pressing plate 15, which ensures that when the vertical silo is discharging material, the switch control, the first drive motor 5, and the second drive motor 13 are all electrically connected to an external power source. The operator controls the switch controller 12, which controls the first drive motor 5... When the first drive motor 5 and the second drive motor 13 are energized and rotate in the forward direction, the first drive motor 5 rotates, driving the gear 6 on its output shaft to rotate. The rotation of the gear 6 drives the rack 7 to move, and the movement of the rack 7 drives the baffle plate 8 to move. The baffle plate 8 moves away from the discharge port 9, and the feed in the vertical silo flows out of the discharge port 9. At the same time, the rotation of the second motor drives its output shaft to rotate, and through the tightening belt 14, the pressing plate 15 is lowered and pressed on the feed in the vertical silo. At this time, the speed at which the feed flows out of the discharge port 9 will increase, thus completing the automatic discharge. When the discharge is completed, the switch controller 12 controls the energization of the first drive motor 5 and the second drive motor 13 in the reverse direction. The first drive motor 5 drives the gear 6, which in turn drives the rack 7 to move, pushing the baffle plate 8 back to block the discharge port 9, preventing feed from flowing out of the discharge port 9. At the same time, the second drive motor 13 reverses and pulls the pressing plate 15 upward to the top of the vertical silo through the tightening belt 14, so that the pressing plate 15 no longer presses down on the feed, thereby stopping the discharge. This realizes the automatic opening and closing of the vertical silo discharge port 9 without manual operation, saving manpower. It also eliminates the need for workers to use sticks or other objects to reach into the vertical silo from the top to poke the feed downward to speed up the discharge, saving workers' physical strength, avoiding safety risks, and improving discharge efficiency.

[0020] Preferably, the top of the vertical storage unit is provided with a second motor housing 11, and a second drive motor 13 is provided inside the motor housing. The bottom of the second drive motor 13 is fixedly connected to the second motor housing 11. Vertical grooves 17 are symmetrically provided in the two side walls of the vertical storage unit. Slider blocks 16 are provided on both sides of the pressure plate 15. The sliders 16 are placed in the vertical grooves 17. A tightening band 14 is provided at the middle of the upper end face of the pressure plate 15. The other end of the tightening band 14 passes through a first through hole into the second motor housing 11 and is fixedly connected to the second drive motor 13. When the vertical storage unit... During discharge, the switch control and the second drive motor 13 are both electrically connected to an external power source. The operator controls the switch controller 12, which in turn controls the second drive motor 13 to rotate forward. The rotation of the second motor drives its output shaft to rotate and, through the tightening belt 14, lowers the pressing plate 15 downwards, pressing it onto the feed inside the vertical silo. At this time, the speed at which the feed flows out of the discharge port 9 will increase. This achieves faster discharge without the need for the operator to use sticks or other objects to reach into the vertical silo from the top and poke the feed downwards, saving the operator's physical strength, avoiding safety risks, and improving discharge efficiency.

[0021] Preferably, both the first motor housing 3 and the switch housing 4 are provided with a second through hole for the rack 7 to pass through, so that the first drive motor 5 can rotate to drive the gear 6, the gear 6 can drive the rack 7 to move, and the movement of the rack 7 can drive the baffle plate 8 to close or open the discharge port 9, thereby realizing the automatic opening and closing of the discharge port 9 of the vertical storage, saving the labor of manual operation, and thus improving the discharge efficiency of the vertical storage.

[0022] Preferably, a switch controller 12 is provided on the left side of the vertical warehouse. The bottom of the switch controller is fixedly connected to the base 2. The switch controller 12 is electrically connected to the first drive motor 5 and the second drive motor 13 respectively. The switch controller 12 is a PLC controller used to control the working status of the first drive motor 5 and the second drive motor 13.

[0023] Preferably, the bottom of the vertical storage tank is funnel-shaped, which facilitates the flow of feed from the vertical storage tank to the discharge port 9. The bottom of the funnel is provided with a vertical discharge pipe 18, and the lower end of the vertical discharge pipe 18 is connected to the discharge port 9. When the vertical storage tank discharges feed, the feed first flows from the vertical storage tank to the bottom funnel, then from the funnel into the discharge pipe, and finally flows through the discharge pipe to the discharge port 9, thus realizing the discharge.

[0024] Preferably, a feed pipe 10 is provided on the upper left side of the vertical storage unit. The feed pipe 10 is connected to the interior of the vertical storage unit and is used to facilitate the pouring of external feed into the vertical storage unit for storage.

[0025] It should be noted that the switch controller 12, the first drive motor 5, and the second drive motor 13 used in this application are all existing electronic components in the art. Those skilled in the art can understand the circuit structure of the switch controller 12, the first drive motor 5, and the second drive motor 13 and their interconnection structure based on existing publicly available technical knowledge and technical information. This application embodiment will not elaborate on this in detail, and those skilled in the art can freely select the corresponding models as needed. This embodiment does not impose any specific restrictions here.

[0026] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. An automatic material unloading device for a vertical storage warehouse, characterized in that, The device includes a base, a vertical silo body, and a discharge device. Both the vertical silo body and the discharge device are mounted on the base. A discharge port is located at the lower part of the vertical silo body. The discharge device includes a switch box and a first motor box. The switch box is covered by the discharge port and fixedly connected to the vertical silo body. The first motor box is located on the right side of the switch box and is fixedly connected to the base. A baffle plate is provided inside the switch box. Horizontal grooves are provided at the top and bottom of the switch box, and the upper and lower edges of the baffle plate are placed in the horizontal grooves. A first drive motor and a rack are provided inside the motor box. A gear is provided on the output shaft of the first drive motor, and the rack meshes with the gear. One end of the rack extends out of the first motor box and into the switch box, where it is fixedly connected to the baffle plate. The other end extends to the right side of the first motor box. A pressure plate is provided inside the vertical silo.

2. The automatic material discharge device for a vertical storage silo according to claim 1, characterized in that, The top of the vertical storage unit is equipped with a second motor housing, which houses a second drive motor. The bottom of the second drive motor is fixedly connected to the second motor housing. The two side walls of the vertical storage unit are symmetrically provided with vertical sliding grooves. The two sides of the pressure plate are provided with sliders, which are placed in the vertical sliding grooves. The upper surface of the pressure plate is provided with a tightening band, and the other end of the tightening band passes through a first through hole and is fixedly connected to the second drive motor in the second motor housing.

3. The automatic discharge device for vertical storage silos according to claim 2, characterized in that, Both the first motor housing and the switch housing are provided with a second through hole through which the rack passes.

4. The automatic discharge device for vertical storage silos according to claim 3, characterized in that, A switch controller is provided on the left side of the vertical warehouse. The bottom of the switch controller is fixedly connected to the base. The switch controller is electrically connected to the first drive motor and the second drive motor respectively.

5. The automatic material discharge device for a vertical storage silo according to claim 1, characterized in that, The bottom of the vertical storage tank is funnel-shaped, and a vertical discharge pipe is provided at the bottom of the funnel. The lower end of the vertical discharge pipe is connected to the discharge port.

6. The automatic material discharge device for a vertical storage silo according to claim 5, characterized in that, The upper left side of the vertical storage unit is equipped with a feed pipe, which is connected to the interior of the vertical storage unit.

7. The automatic material discharge device for a vertical storage silo according to claim 1, characterized in that, The pressure plate is a solid iron plate.