A new integrated warehouse entering equipment for flat warehouse

Abstract

The utility model discloses a new integrated warehousing equipment of flat warehouse, including mobile platform, horizontal conveying unit, vertical lifting unit, dust removal unit and controller, and vertical lifting unit includes the grain vertical elevator of vertical installation on mobile platform, and the discharge outlet of grain vertical elevator is matched with the installation of discharge flow guide component, horizontal conveying unit is by vertical lifting device and horizontal telescopic conveyer, and horizontal telescopic conveyer is assembled in mobile platform through vertical lifting device, and its near grain vertical elevator one end top's receiving hopper is sealedly connected with discharge flow guide component, receiving hopper and dust removal unit intercommunication, the utility model discloses through integrated design, has realized the efficient transfer of material warehousing, flexible adaptation and environmental protection operation, can effectively solve the problem of traditional grain warehousing equipment dispersion, poor mobility, weak adaptability, dust pollution serious, can adapt to a variety of warehousing facilities and material type, significantly reduce operating cost, and the practicality is strong.

Description

Technical Field

[0001] This utility model belongs to the field of grain storage operation technology, specifically relating to a new integrated storage equipment for flat warehouses. Background Technology

[0002] Flat warehouse material receiving equipment is a storage auxiliary equipment used to transfer grain from the ground to the flat warehouse. Its core function is to realize the vertical lifting and horizontal conveying of materials. It is a key piece of equipment connecting material storage and warehousing operations. It is widely used in the grain, oil, feed and other warehousing industries. Its performance directly affects the efficiency of receiving operations, environmental protection and adaptability to different scenarios.

[0003] Currently, the equipment used for material receiving operations in flat warehouses is mostly a decentralized functional component combination mode. Horizontal conveyors, vertical elevators, dust removal equipment, and other functional components are set up independently, lacking a unified load-bearing base and a coordinated control mechanism. These components must be transported separately to the work site and assembled and debugged using temporary pipelines, supports, or mechanical structures. The deployment process is cumbersome and time-consuming. After operation, they need to be stored separately, resulting in high space occupancy and an inability to quickly respond to the operational needs of multiple warehouse locations and scenarios. Existing horizontal conveyors are mostly designed with fixed lengths, and the height adjustment range of vertical elevators is limited. The lack of a coordinated adjustment mechanism makes it difficult to simultaneously adapt to the differentiated needs of different sized flat warehouses, such as door height and material feeding depth, leading to insufficient coverage of corner areas and significant feeding dead zones. Furthermore, the connection points between horizontal conveyors and vertical elevators are mostly open or simple overlapping structures with poor sealing performance, easily causing dust to escape during material transfer. Utility Model Content

[0004] To address the shortcomings and problems of existing grain warehousing equipment, this utility model provides a new integrated warehousing equipment for flat warehouses. This equipment has a unique structure and ingenious design. Through integrated design, it achieves efficient material transfer, flexible adaptation, and environmentally friendly operation. It can effectively solve the problems of traditional grain warehousing equipment being scattered, having poor mobility, weak adaptability, and serious dust pollution. It can be adapted to various storage facilities and material types, significantly reducing operating costs and is highly practical.

[0005] The solution adopted by this utility model to solve its technical problem is as follows: a novel integrated warehousing equipment for flat warehouses, comprising a mobile platform, a horizontal conveying unit, a vertical lifting unit, a dust removal unit, and a controller. The vertical lifting unit includes a grain vertical elevator mounted vertically on the mobile platform, and a discharge guide component is matched and installed at the discharge port of the grain vertical elevator. The horizontal conveying unit includes a vertical lifting device and a horizontal telescopic conveyor, which is mounted on the mobile platform via the vertical lifting device. A receiving hopper is matched and installed at the top of the horizontal telescopic conveyor near the grain vertical elevator, and the top of the receiving hopper is connected to the discharge guide component. A dust discharge port is provided on the side wall of the receiving hopper, and the dust discharge port is connected to the dust removal unit. The controller is electrically connected to the grain vertical elevator, the vertical lifting device, and the horizontal telescopic conveyor.

[0006] The vertical lifting device includes a hydraulic lifting mechanism electrically connected to the controller. The hydraulic lifting mechanism is installed on the mobile platform with its lifting end facing upwards and is fixedly connected to the horizontal telescopic conveyor.

[0007] The horizontal telescopic conveyor is a telescopic belt conveyor, which is electrically connected to a controller. The controller can adjust the conveying length and conveying speed of the telescopic belt conveyor.

[0008] The discharge assembly includes a discharge pipe fixedly installed at the discharge port, with the other end of the discharge pipe facing downwards and equipped with a telescopic chute. The lower end of the telescopic chute is sealed to the top of the receiving hopper. The telescopic chute can extend and retract axially to adapt to the height position of the receiving assembly.

[0009] The mobile platform includes a platform body, and several wheels are installed at the bottom of the platform body. Each wheel is equipped with a braking component.

[0010] The vertical grain elevator includes an elevator body and a telescopic cylinder electrically connected to a controller. The elevator body is vertically arranged, and its bottom is hinged to a moving platform. The telescopic cylinder is hinged to a moving platform on one side of the elevator body, and the telescopic end of the telescopic cylinder is inclined toward the elevator body and hinged to it. The bottom of the elevator body away from the horizontal conveying unit has a feed inlet, and a feed hopper is installed on the feed inlet. The top of the elevator body adjacent to the horizontal conveying unit has a discharge outlet.

[0011] The dust removal unit includes a dust collector and an air network duct. The dust collector is installed on a mobile platform. One end of the air network duct is connected to the dust discharge port of the receiving hopper, and the other end of the air network duct is connected to the air intake port of the dust collector.

[0012] The beneficial effects of this utility model: The integrated warehousing equipment for flat warehouses provided by this utility model has the following beneficial effects: 1. The new integrated storage equipment for flat warehouses provided by this utility model solves the pain points of traditional equipment being scattered and cumbersome to install by deeply integrating the mobile platform with various functional units. The equipment has a low space occupancy rate when folded up, is flexible to move as a whole, and can be put into operation quickly without on-site installation, with strong adaptability.

[0013] 2. The new integrated warehousing equipment for flat warehouses provided by this utility model has dual-dimensional adjustment to achieve precise adaptation to all scenarios. The vertical height and horizontal conveying length of the horizontal conveying unit are both adjustable and designed with a lean approach. Combined with the height of the grain vertical lifting unit and the adaptability of the telescopic chute, it can cover flat warehouses of different sizes, different warehouse door heights and different feeding depths inside the warehouse, completely solving the problems of weak adaptability and dead corners in the feeding of traditional equipment.

[0014] 3. The new integrated warehousing equipment for flat warehouses provided by this utility model has a sealed connection between the receiving hopper and the telescopic chute, which, combined with the dust removal unit, forms a closed-loop anti-pollution mechanism, which can effectively avoid dust pollution of the environment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the vertical lifting unit structure of this utility model.

[0017] Figure 3 This is a schematic diagram of the horizontal conveying unit structure of this utility model.

[0018] The following numbers are used in the diagram: 1 is a horizontal telescopic conveyor, 2 is a grain vertical elevator, 21 is the elevator body, 3 is a mobile platform, 4 is a telescopic cylinder, 5 is a vertical lifting device, 51 is a hydraulic scissor lift, 52 is a hydraulic cylinder, 6 is a feeding hopper, 7 is a discharge assembly, 71 is a discharge pipe, 72 is a telescopic chute, 8 is a receiving hopper, 9 is a ventilation duct, and 10 is a dust collector. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Example 1: This example provides a new integrated warehousing equipment for flat warehouses, such as... Figure 1-3 As shown, the system includes a mobile platform 3, a horizontal conveying unit, a vertical lifting unit, a dust removal unit, and a controller. The mobile platform is a wheeled mobile platform, including a platform body and mobile wheels installed at the four corners of the bottom of the platform body. The mobile wheels are existing universal wheel structures. Each mobile wheel is equipped with a braking component to lock the wheel body, so that the mobile platform can be parked smoothly during use.

[0021] like Figure 2 As shown, the vertical lifting unit is used to realize the vertical transfer of grain from the ground to the horizontal conveying unit, including... Figure 1 A grain vertical elevator 2 is vertically installed on a mobile platform. The discharge port of the grain vertical elevator is equipped with a discharge assembly. The grain vertical elevator 2 includes an elevator body 21 electrically connected to a controller and a telescopic cylinder 4. The controller can control the telescopic cylinder 4 to adjust its telescopic length. The elevator body 21 can be an existing screw elevator or bucket elevator. The elevator body 21 is vertically arranged. A feed inlet is located at the bottom of the elevator body 21 on the side away from the horizontal conveying unit, and a feed hopper 6 is installed at the feed inlet. A discharge port is located at the top of the side of the elevator body adjacent to the horizontal conveying unit. The bottom of the elevator body 21 is hinged to the mobile platform. The telescopic cylinder 4 is hinged to the mobile platform 3 on one side of the elevator body, and the telescopic end of the telescopic cylinder 4 is inclined towards the elevator body and hinged to it. Various types of telescopic cylinders can be used, such as existing electric telescopic cylinders or existing hydraulic telescopic cylinders. During use, the controller controls the telescopic cylinder to drive the elevator body 21 to rotate around the bottom hinged end, thereby adjusting the height of the discharge port of the elevator body 21.

[0022] The horizontal conveying unit includes a vertical lifting device 5 and a horizontal telescopic conveyor 1. The horizontal telescopic conveyor 1 is a telescopic belt conveyor, electrically connected to a controller. The controller allows adjustment of the conveying length and speed of the telescopic belt conveyor, enabling flexible adjustment of the conveyor's length according to the warehouse conditions. The horizontal telescopic conveyor is mounted on a mobile platform via the vertical lifting device, which is also electrically connected to the controller. The controller allows vertical adjustment of the horizontal telescopic conveyor's height via the vertical lifting device. Figure 3 As shown, specifically: the vertical lifting device includes a hydraulic lifting mechanism fixedly installed on the mobile platform. The lifting end of the hydraulic lifting mechanism is set upward and fixedly connected to the horizontal telescopic conveyor. There are various types of hydraulic lifting mechanisms. In this embodiment, the hydraulic lifting mechanism adopts the existing hydraulic scissor lift frame 51. The hydraulic scissor lift frame 51 is provided with a hydraulic cylinder 52 for controlling the lifting. The hydraulic scissor lift frame is fixedly installed on the mobile platform, and the horizontal telescopic conveyor is fixedly installed on the lifting platform of the hydraulic scissor lift frame. The horizontal telescopic conveyor extends outward from the mobile platform along the conveying direction.

[0023] A receiving hopper is installed at the top of one end of the horizontal telescopic conveyor near the grain vertical elevator. The top of the receiving hopper is sealed to the discharge assembly. The discharge assembly 7 includes a discharge pipe 71 fixedly installed at the discharge port. The other end of the discharge pipe 71 is set downward and is equipped with a telescopic chute 72. The bottom end of the telescopic chute 72 is sealed to the top of the receiving hopper. The telescopic chute can extend and retract axially to adapt to the height position of the receiving assembly, ensuring that the grain lifted and discharged from the grain vertical elevator can fall smoothly into the receiving hopper and be discharged into the flat warehouse by the horizontal telescopic conveyor. A dust discharge port is provided on the side wall of the receiving hopper, and the dust discharge port is connected to the dust removal unit.

[0024] The dust removal unit includes a dust collector and an air duct. In this embodiment, a pulse-jet dust collector is used. The dust collector is installed on a mobile platform. One end of the air duct is connected to the dust discharge port of the receiving hopper, and the other end of the air duct is connected to the suction port of the dust collector. When grain is being transported into the flat warehouse, the dust collector will directly draw the dust and smoke generated when the grain falls into the receiving hopper into the dust collector through the air duct, thereby effectively improving the dust removal efficiency, preventing dust leakage, and protecting the working environment.

[0025] The novel integrated grain silo loading equipment provided in this embodiment effectively solves the problem of the dispersed layout of traditional grain loading equipment, achieving flexible overall equipment movement and low space occupancy. It can quickly respond to operational needs without on-site installation. The horizontal conveying unit has multi-functional adjustment of vertical height and horizontal conveying length. Combined with the height fine-tuning of the vertical lifting unit and the length adaptation of the telescopic chute, it can fully cover the differentiated needs of different sized flat warehouses, such as the door height and the feeding depth inside the warehouse, eliminating feeding dead corners. The receiving component is sealed to the telescopic chute. Combined with the direct connection design between the dust discharge port on the side wall of the receiving hopper and the dust removal unit, it forms a "sealed anti-escape + negative pressure dust removal" collaborative system, which effectively improves dust removal efficiency, avoids dust leakage, and protects the working environment.

[0026] The accompanying drawings in this embodiment are merely simplified structural diagrams of the "New Integrated Warehouse Entry Equipment for Flat Warehouses," used only to clearly illustrate key structures related to the core principles of the technical solution, and do not constitute a limitation on the complete details of the device. The technical solution of the "New Integrated Warehouse Entry Equipment for Flat Warehouses" described in this embodiment only focuses on the main structures that play a crucial role in achieving the invention's objective. While auxiliary or conventional details such as "dustproof design," "lubrication mechanism," "component models," "material selection," and "dimensional parameters" required for the normal operation of the device are not described in detail, this does not mean that this technical solution has not considered such details, nor does it mean that such details are not within the scope of implementation of this technical solution. All details not mentioned above should naturally be included within the protection and implementation scope of this technical solution.

Claims

1. A novel integrated warehousing equipment for flat warehouses, characterized in that, The system includes a mobile platform (3), a horizontal conveying unit, a vertical lifting unit, a dust removal unit, and a controller. The vertical lifting unit includes a grain vertical elevator (2) vertically installed on the mobile platform (3). A discharge assembly (7) is installed at the discharge port of the grain vertical elevator (2), and a discharge guide assembly is installed at the discharge port of the grain vertical elevator (2). The horizontal conveying unit includes a vertical lifting device (5) and a horizontal telescopic conveyor (1). The horizontal telescopic conveyor (1) is installed on the mobile platform (3) via the vertical lifting device (5). A receiving hopper (8) is installed at the top of the horizontal telescopic conveyor (1) near the grain vertical elevator (2). The top of the receiving hopper (8) is connected to the discharge guide assembly. A dust discharge port is provided on the side wall of the receiving hopper (8), and the dust discharge port is connected to the dust removal unit. The controller is electrically connected to the grain vertical elevator (2), the vertical lifting device (5), and the horizontal telescopic conveyor (1).

2. The novel integrated warehousing equipment for flat warehouses according to claim 1, characterized in that, The vertical lifting device (5) includes a hydraulic lifting mechanism electrically connected to the controller. The hydraulic lifting mechanism is installed on the mobile platform (3), and the lifting end of the hydraulic lifting mechanism is set upward and fixedly connected to the horizontal telescopic conveyor (1).

3. The novel integrated warehousing equipment for flat warehouses according to claim 1, characterized in that, The horizontal telescopic conveyor (1) is a telescopic belt conveyor. The telescopic belt conveyor is electrically connected to the controller, and the conveying length and conveying speed of the telescopic belt conveyor can be adjusted through the controller.

4. The novel integrated warehousing equipment for flat warehouses according to claim 1, characterized in that, The discharge assembly (7) includes a discharge pipe (71) fixedly installed at the discharge port. The other end of the discharge pipe (71) is set downward and is equipped with a telescopic chute (72). The bottom end of the telescopic chute (72) is sealed to the top of the receiving hopper (8). The telescopic chute (72) can extend and retract axially to adapt to the height position of the receiving assembly.

5. The novel integrated warehousing equipment for flat warehouses according to claim 1, characterized in that, The mobile platform (3) includes a platform body, and a number of mobile wheels are installed at the bottom of the platform body. Each mobile wheel is equipped with a braking component.

6. The novel integrated warehousing equipment for flat warehouses according to claim 1, characterized in that, The vertical grain elevator (2) includes an elevator body (21) and a telescopic cylinder (4) electrically connected to the controller. The elevator body (21) is arranged vertically, and the bottom of the elevator body (21) is hinged to the moving platform (3). The telescopic cylinder (4) is hinged to the moving platform (3) on one side of the elevator body (21), and the telescopic end of the telescopic bar is inclined toward the elevator body (21) and hinged to the elevator body (21). The bottom of the elevator body (21) away from the horizontal conveying unit is provided with a feed inlet, and a feed hopper (6) is installed on the feed inlet. The top of the elevator body (21) adjacent to the horizontal conveying unit is provided with a discharge port.

7. The novel integrated warehousing equipment for flat warehouses according to claim 1, characterized in that, The dust removal unit includes a dust collector (10) and a wind network duct (9). The dust collector (10) is installed on a mobile platform (3). One end of the wind network duct (9) is connected to the dust discharge port of the receiving hopper (8), and the other end of the wind network duct (9) is connected to the air intake port of the dust collector (10).

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