A cutting machine unwinding module
Patent Information
- Application Number
- CN202522459543.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0002]布料使用过程中,需要将布料均匀放卷至机器内对其进一步加工制作,布料放卷过程中需要使用布料放卷装置,传统的布料放卷装置结构单一,仅将成卷的布料放至卷筒上,通过卷筒的旋转带动布料旋转进行放卷操作,放卷过程中左右前后没有固定,且放卷量没有精确定位,容易导致成卷的布料松散,在改进的技术方案中有一些模块是将布卷放在两个转轴上,通过布卷自身的重量将其压紧在两个转轴的表面,然后利用两个转轴与布卷相切的性质实现居中放置和放卷工作的
[0017]1.通过第一橡胶环和第二橡胶环在第三转轴的带动下驱动第一转轴和第二转轴转动的设置,能够起到将布卷与转轴之间的硬接触变为柔性接触的效果,这样的接触面积更小,相对的摩擦力更大,在放卷的过程中不需要寻找布卷的头部,直接驱动转动即可,柔性接触使得每一个第一橡胶环和第二橡胶环与布卷表面的点接触变为了面接触,更加利于放卷工作。
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Figure CN224917106U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric textile equipment technology, and in particular to a cutting machine unwinding module. Background Technology
[0002] During the use of fabric, it needs to be evenly unrolled into the machine for further processing. The unrolling process requires a fabric unwinding device. Traditional fabric unwinding devices have a simple structure, simply placing the rolled fabric onto a drum and rotating the drum to rotate the fabric for unwinding. During unwinding, there is no fixation in the left, right, front, and back, and the unwinding amount is not precisely positioned, which can easily lead to the rolled fabric becoming loose. In the improved technical solutions, some modules place the fabric roll on two rotating shafts, pressing it firmly against the surfaces of the two rotating shafts by the weight of the fabric roll itself. Then, the tangent property of the two rotating shafts to the fabric roll is used to achieve centered placement and unwinding.
[0003] The existing technical solution has the following drawbacks: the fabric roll is unwound by two metal rollers. If the thread end of the fabric roll is located directly below the roll, the thread end will fall out from the gap between the two rollers if the unwinding direction is incorrect. Therefore, an improvement is needed. Utility Model Content
[0004] The purpose of this invention is to provide a cutting machine unwinding module to solve the problems existing in the prior art.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0006] A cutting machine unwinding module includes a first rotating shaft, a second rotating shaft, a third rotating shaft, and a drive motor. The axes of the first, second, and third rotating shafts are parallel to each other and arranged in a triangular pattern. The first rotating shaft is located in front of the second rotating shaft, and the third rotating shaft is located below the first and second rotating shafts. Multiple first rubber rings are evenly spaced along the axial direction on the third rotating shaft. Each first rubber ring passes around both the first and third rotating shafts. A second rubber ring is arranged between every pair of adjacent first rubber rings, and the second rubber rings pass around both the third and second rotating shafts. A first pulley is fitted onto one end of the third rotating shaft, and a second pulley is fitted onto the output shaft of the drive motor. The first and second pulleys are connected by a gear belt drive.
[0007] By adopting the above technical solution, the fabric roll is placed above the position between the first and second rotating shafts during use. The fabric roll is supported and lifted by the second rubber ring and the first rubber ring. When the third rotating shaft rotates, the power is transmitted to the first and second rotating shafts respectively through the first and second rubber rings, so that the first and second rotating shafts rotate accordingly, thereby driving the fabric roll to rotate.
[0008] In a further embodiment, a first support plate and a second support plate are also included. The first support plate and the second support plate are respectively used to support one end of the first rotating shaft, the second rotating shaft, and the third rotating shaft. Bearing seats are sleeved on both ends of the first rotating shaft, the second rotating shaft, and the third rotating shaft. The bearing seats are fixedly connected to the first support plate / second support plate.
[0009] In a further embodiment, the first support plate is located to the right of the second support plate, and a support frame is fixedly installed on the left side of the first support plate. The drive motor is fixedly connected to the support frame. The support frame includes a first rectangular plate, a rectangular frame, and a second rectangular plate. The rectangular frame is fixedly installed between the first rectangular plate and the second rectangular plate. Each of the four corners of the first rectangular plate is provided with an oblong hole, and the first support plate is provided with round holes that correspond one-to-one with the oblong holes.
[0010] By adopting the above technical solution, since the second pulley of the drive motor is connected to the first pulley through a gear belt during use, in order to adjust the tension of the gear belt, a method of using a slotted hole and a round hole is adopted, so that the bolt is locked with a nut after passing through the slotted hole and the round hole.
[0011] In a further embodiment, a support frame is fixedly installed on the right side of the first support plate and the left side of the second support plate, a lifting cylinder is fixedly installed inside the support frame, and a limit plate is fixedly installed on the top of the lifting cylinder.
[0012] By adopting the above technical solution, a groove that runs through the left and right sides is opened at the top of the limiting plate. This groove is used to hold the two ends of the fabric roll shaft. With the cooperation of the lifting cylinder, the fabric roll can be lowered and raised to realize automatic loading and unloading.
[0013] In a further embodiment, a guide plate is fixedly installed on the top of the support frame, and the two guide plates cooperate with each other to place the roll material in the center.
[0014] In a further embodiment, a plurality of guide wheels are fitted on the first, second, and third rotating shafts, and the guide wheels are used to constrain the position of the first rubber ring / second rubber ring.
[0015] By adopting the above technical solution, the first rubber ring / second rubber ring is prevented from running around when it is driven to rotate. Therefore, guide wheels are used to constrain them. Since the first rubber ring and the second rubber ring are both flexible, the first rubber ring and the second rubber ring are tightened by the fabric roll when the fabric roll is placed on it. When the fabric roll is removed, the first rubber ring and the second rubber ring will be relatively loose. Therefore, guide rings are needed to provide a certain degree of position guidance and limitation.
[0016] In summary, this utility model has the following beneficial effects:
[0017] 1. The configuration of driving the first and second rubber rings to rotate under the drive of the third rotating shaft can transform the hard contact between the fabric roll and the rotating shaft into a flexible contact. This results in a smaller contact area and relatively greater friction. During unwinding, it is not necessary to locate the head of the fabric roll; the rotation can be driven directly. The flexible contact transforms the point contact between each of the first and second rubber rings and the surface of the fabric roll into a surface contact, which is more conducive to the unwinding process. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a structural schematic diagram used to demonstrate the support frame of this utility model.
[0020] In the diagram, 1 is the first rotating shaft; 2 is the second rotating shaft; 3 is the third rotating shaft; 4 is the first rubber ring; 5 is the second rubber ring; 6 is the drive motor; 7 is the first support plate; 8 is the second support plate; 9 is the support frame; 10 is the lifting cylinder; and 11 is the guide plate. Detailed Implementation
[0021] The present invention will be further described in detail below with reference to the accompanying drawings.
[0022] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to the attached figures. Figure 1 In this specification, the terms "bottom surface" and "top surface," "inner" and "outer" refer to the direction toward or away from the geometry of a specific component. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this specification, "a plurality of" means two or more, unless otherwise explicitly and specifically defined by the direction of the center.
[0023] Example 1:
[0024] like Figures 1-2 As shown, a cutting machine unwinding module includes a first rotating shaft 1, a second rotating shaft 2, a third rotating shaft 3, and a drive motor 6. The axes of the first rotating shaft 1, the second rotating shaft 2, and the third rotating shaft 3 are parallel to each other and arranged in a triangular pattern. The first rotating shaft 1 is located in front of the second rotating shaft 2, and the third rotating shaft 3 is located below the first rotating shaft 1 and the second rotating shaft 2. Multiple first rubber rings 4 are evenly spaced along the axial direction on the third rotating shaft 3. Each first rubber ring 4 passes around both the first rotating shaft 1 and the third rotating shaft 3. A second rubber ring 5 is arranged between every pair of adjacent first rubber rings 4, and the second rubber rings 5 also pass around both the third rotating shaft 3 and the second rotating shaft 2. A first pulley is fitted onto one end of the third rotating shaft 3, and a second pulley is fitted onto the output shaft of the drive motor 6. The first pulley and the second pulley are connected by a gear belt drive. The module also includes a first support plate 7 and a second support plate 8, which respectively support one end of the first rotating shaft 1, the second rotating shaft 2, and the third rotating shaft 3. Both ends of the second rotating shaft 2 and the third rotating shaft 3 are fitted with bearing seats, which are fixedly connected to the first support plate 7 / second support plate 8. The first support plate 7 is located to the right of the second support plate 8, and a support frame 9 is fixedly installed on the left side of the first support plate 7. The drive motor 6 is fixedly connected to the support frame 9. The support frame 9 includes a first rectangular plate, a rectangular frame, and a second rectangular plate. The rectangular frame is fixedly installed between the first rectangular plate and the second rectangular plate. The four corners of the first rectangular plate are provided with oblong holes, and the first support plate 7 is provided with round holes that correspond one-to-one with the oblong holes. The support frame 9 is fixedly installed on the right side of the first support plate 7 and the left side of the second support plate 8. A lifting cylinder 10 is fixedly installed inside the support frame 9, and a limit plate is fixedly installed on the top of the lifting cylinder 10. A guide plate 11 is fixedly installed on the top of the support frame 9. The two guide plates 11 are used to cooperate with each other to place the coiled material in the center. Multiple guide wheels are fitted on the first rotating shaft 1, the second rotating shaft 2, and the third rotating shaft 3. The guide wheels are used to constrain the position of the first rubber ring 4 / second rubber ring 5.
[0025] Specific implementation process: By driving the first and second rubber rings to rotate under the influence of the third rotating shaft, the hard contact between the fabric roll and the rotating shaft can be transformed into a flexible contact. This results in a smaller contact area and relatively greater friction. During unwinding, it is not necessary to locate the head of the fabric roll; simply drive the rotation directly. The flexible contact transforms the point contact between each of the first and second rubber rings and the surface of the fabric roll into a surface contact, which is more conducive to the unwinding process.
[0026] In the embodiments disclosed in this utility model, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments disclosed in this utility model according to the specific circumstances.
[0027] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
Claims
1. A cutting machine unwinding module, characterized in that: The device includes a first rotating shaft (1), a second rotating shaft (2), a third rotating shaft (3), and a drive motor (6). The axes of the first rotating shaft (1), the second rotating shaft (2), and the third rotating shaft (3) are parallel to each other and are arranged in a triangular pattern. The first rotating shaft (1) is located in front of the second rotating shaft (2), and the third rotating shaft (3) is located below the first rotating shaft (1) and the second rotating shaft (2). Multiple first rubber rings (4) are equally spaced along the axial direction on the third rotating shaft (3). Each first rubber ring (4) passes around the first rotating shaft (1) and the third rotating shaft (3). A second rubber ring (5) is arranged between each pair of adjacent first rubber rings (4). The second rubber rings (5) pass around the third rotating shaft (3) and the second rotating shaft (2). A first pulley is fitted on one end of the third rotating shaft (3), and a second pulley is fitted on the output shaft of the drive motor (6). The first pulley and the second pulley are connected by a gear belt drive.
2. The unwinding module of a cutting machine according to claim 1, characterized in that: It also includes a first support plate (7) and a second support plate (8). The first support plate (7) and the second support plate (8) are used to support one end of the first rotating shaft (1), the second rotating shaft (2), and the third rotating shaft (3), respectively. Bearing seats are fitted at both ends of the first rotating shaft (1), the second rotating shaft (2), and the third rotating shaft (3). The bearing seats are fixedly connected to the first support plate (7) and the second support plate (8).
3. The unwinding module of a cutting machine according to claim 2, characterized in that: The first support plate (7) is located to the right of the second support plate (8). A support frame (9) is fixedly installed on the left side of the first support plate (7). The drive motor (6) is fixedly connected to the support frame (9). The support frame (9) includes a first rectangular plate, a rectangular frame and a second rectangular plate. The rectangular frame is fixedly installed between the first rectangular plate and the second rectangular plate. The four corners of the first rectangular plate are provided with waist-shaped holes. The first support plate (7) is provided with round holes that correspond one-to-one with the waist-shaped holes.
4. The unwinding module of a cutting machine according to claim 2, characterized in that: A support frame (9) is fixedly installed on the right side of the first support plate (7) and the left side of the second support plate (8). A lifting cylinder (10) is fixedly installed inside the support frame (9), and a limit plate is fixedly installed on the top of the lifting cylinder (10).
5. The unwinding module of a cutting machine according to claim 3, characterized in that: The top of the support frame (9) is fixedly equipped with a guide plate (11), and the two guide plates (11) are used to cooperate with each other to place the roll material in the center.
6. The unwinding module of a cutting machine according to claim 1, characterized in that: Multiple guide wheels are fitted on the first rotating shaft (1), the second rotating shaft (2), and the third rotating shaft (3). The guide wheels are used to constrain the position of the first rubber ring (4) and the second rubber ring (5).