Textile composite fabric laying device with automatic flattening function

Abstract

The utility model discloses a textile composite cloth paving device with automatic flattening function, including frame and support frame, the outside of frame is provided with support frame, the outside of support frame is provided with conveyer, the side wall of support frame is installed with control panel, the side wall of control panel is installed with processing module, the side wall top end of conveyer is installed with C -type frame, the outside of C -type frame all is provided with down -the -road roll, the utility model not only has realized textile composite cloth paving device convenient adjustment tension and carries on the conveying, has realized textile composite cloth paving device convenient to the cloth and carries out the heating setting, has improved textile composite cloth paving device to the cloth and carries out the heating setting effect, and has realized textile composite cloth paving device convenient to the cloth and carries out the flattening processing, improved textile composite cloth paving device to the cloth and carries out the flattening processing efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of textile composite fabric laying devices, specifically a textile composite fabric laying device with automatic flattening function. Background Technology

[0002] Composite fabric is a new type of composite material that combines textile materials, non-woven materials and other functional materials through bonding processes. The concept emerged in the international textile field at the beginning of the 21st century. This fabric uses microfibers that have been woven, dyed and finished, and then multi-layered materials are bonded together through composite processes such as hot melt adhesive powder coating and polyurethane spraying. It has windproof, breathable, waterproof and wear-resistant properties, and has become the mainstream outerwear fabric in the European and American markets.

[0003] In the cutting and layering processes of textiles and composite materials (such as carbon fiber and glass fiber prepregs), the fabric is prone to problems such as wrinkles, curling, and suspension. Traditional manual laying is inefficient and inconsistent, and laying is even more difficult for highly viscous prepregs. Existing textile composite fabric flattening devices of this type are generally not conducive to convenient tension adjustment for conveying, nor to convenient heating and shaping of the fabric, which affects the heating and shaping effect of the fabric and the efficiency of the flattening process. Utility Model Content

[0004] The purpose of this utility model is to provide a textile composite fabric flattening device with automatic flattening function, so as to solve the problems mentioned in the background art that the textile composite fabric flattening device is not convenient to adjust the tension for conveying, not convenient to heat and shape the fabric, thus affecting the effect of heating and shaping the fabric, and not convenient to flatten the fabric, thus affecting the efficiency of flattening the fabric.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a textile composite fabric flattening device with automatic flattening function, comprising a frame and a support frame. The support frame is disposed outside the frame, and a conveyor is disposed outside the support frame. A control panel is mounted on the side wall of the support frame, and a processing module is mounted on the side wall of the control panel. C-shaped frames are symmetrically mounted on the top of the side wall of the conveyor, and each C-shaped frame has a lower pressure roller disposed outside it. A first roller is movably mounted on the side wall of the frame, and a second roller is movably mounted on the side of the frame away from the first roller. A third roller is movably mounted on the side wall away from the second roller. A fourth roller is movably mounted on the side wall of the frame away from the third roller. A platform is mounted on the side wall of the frame near the fourth roller. A first electric push rod is mounted on the top of the frame. A U-shaped frame is mounted on the output end of the first electric push rod. A tension detection roller is movably mounted on the surface of the U-shaped frame. A servo motor is mounted on the side wall of the frame near the first roller. A first synchronous pulley assembly is mounted on the output end of the servo motor. The side of the first synchronous pulley assembly away from the servo motor is connected to the third roller.

[0006] Preferably, a second electric push rod is symmetrically installed at the top of the support frame, and a slider is installed at the output end of each of the second electric push rods. The sliders are slidably connected to the support frame, and a fifth roller is movably installed inside the support frame.

[0007] Preferably, a stepper motor is installed on the side wall of the support frame above the control panel, the output end of the stepper motor is connected to the fifth roller, a heating roller is provided on the outside of the fifth roller, and the heating roller is connected to two sets of sliders.

[0008] Preferably, two sets of small rollers are symmetrically arranged on the outside of the conveyor on both sides of the lower pressure roller, and multiple sets of L-shaped frames are installed on the side wall of the conveyor. Support columns are installed at both ends of the small rollers.

[0009] Preferably, all the support columns extend through the small roller and the L-shaped frame to their exterior. Springs are fitted on the surface of each support column, and a connecting block is installed at the bottom of each support column. One end of each spring is connected to the L-shaped frame, and the other end of each spring is connected to the connecting block. A movable plate is provided on the exterior of each lower pressure roller, and a power motor is installed on the side wall of each movable plate. A second synchronous pulley assembly is installed at the output end of each power motor.

[0010] Preferably, a rotating shaft is movably installed on the side wall of the movable plate below the power motor, the side of the second synchronous belt pulley assembly away from the power motor is connected to the rotating shaft, the rotating shaft is connected to the lower pressure roller, a variable frequency motor is installed at the top of the C-shaped frame, and a threaded rod is installed at the output end of the variable frequency motor.

[0011] Preferably, all the threaded rods extend into the interior of the C-shaped frame and are movably connected thereto. Each threaded rod has a threaded block fitted on its surface. Each threaded rod is threadedly connected to the threaded block, and each threaded block is connected to the movable plate.

[0012] Preferably, sliding blocks are symmetrically installed on the inner wall of each of the moving plates, and limit rods are symmetrically installed inside each of the C-shaped frames. The limit rods are slidably connected to the sliding blocks. The output end of the control panel is electrically connected to the input ends of the conveyor, processing module, first electric push rod, tension detection roller, servo motor, heating roller, second electric push rod, stepper motor, power motor, and frequency converter motor.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the textile composite fabric flattening device not only realizes the convenient adjustment of tension for conveying, but also realizes the convenient heating and shaping of the fabric, improving the heating and shaping effect of the textile composite fabric flattening device, and also realizes the convenient flattening of the fabric, improving the efficiency of the flattening process of the textile composite fabric flattening device. A servo motor drives the first synchronous belt pulley assembly to rotate, which in turn drives the third roller to rotate. The third roller then conveys the fabric. When the tension detection roller detects excessive tension in the fabric during conveying, it sends a signal back to the processing module. After processing, the signal is sent back to the control panel. The first electric push rod drives the U-shaped frame to move, which in turn moves the tension detection roller. The tension detection roller then moves the fabric, thereby adjusting the fabric tension and preventing tearing due to excessive tightness or stacking due to excessive looseness. This allows for convenient tension adjustment and conveying of the textile composite fabric flattening device, avoiding tearing due to excessive tightness or stacking due to excessive looseness, and improving the convenience of tension adjustment and conveying of the textile composite fabric flattening device. When the conveyed fabric needs to be heated and shaped, the second electric push rod drives the slider to move, the slider drives the heating roller to move downward, the heating roller is opened, and the stepper motor drives the fifth roller to rotate, so that the heating roller presses the fabric down onto the surface of the fifth roller and continues to convey it through the fifth roller, eliminating most of the large wrinkles and wavy edges. This realizes the convenient heating and shaping of the fabric by the textile composite fabric laying device, eliminating most of the large wrinkles and wavy edges, and improving the heating and shaping effect of the textile composite fabric laying device on the fabric. When the conveyed fabric needs to be flattened, the elastic support of multiple sets of springs causes the springs to drive the support column and small roller to move downwards. When the fabric passes through the small roller, the fabric drives the small roller to push upwards, causing the spring to elastically change. This facilitates the stable conveying of the fabric. The variable frequency motor drives the threaded rod to rotate, causing the threaded rod to drive the threaded block to move up and down. The threaded block drives the moving plate and the limit rod to move up and down. The power motor drives the second synchronous belt pulley assembly to rotate, which in turn drives the rotating shaft and the lower pressure roller to rotate. This causes the lower pressure roller to flatten the conveyed fabric downwards. This achieves convenient flattening of the fabric by the textile composite fabric flattening device, reducing the labor intensity of manual labor and improving the efficiency of the fabric flattening process. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a front view structural diagram of the present utility model; Figure 3 This is a three-dimensional structural diagram of the frame of this utility model; Figure 4 This is a three-dimensional structural diagram of the first synchronous belt pulley assembly of this utility model; Figure 5 This is a three-dimensional structural diagram of the support frame of this utility model; Figure 6 This is a three-dimensional structural diagram of the L-shaped frame of this utility model; Figure 7 This is a three-dimensional structural diagram of the C-frame of this utility model; Figure 8 This is a three-dimensional structural diagram of the sliding block of this utility model.

[0015] In the diagram: 1. Frame; 2. Support frame; 3. Conveyor; 4. Control panel; 5. Processing module; 6. C-frame; 7. Lower pressure roller; 8. First roller; 9. Second roller; 10. Third roller; 11. Fourth roller; 12. First electric push rod; 13. U-frame; 14. Tension detection roller; 15. Platform; 16. Servo motor; 17. First synchronous pulley assembly; 18. Fifth roller; 19. Heating roller; 20. Second electric push rod; 21. Slider; 22. Stepper motor; 23. L-frame; 24. Small roller; 25. Support column; 26. Spring; 27. Connecting block; 28. Moving plate; 29. ​​Power motor; 30. Second synchronous pulley assembly; 31. Rotating shaft; 32. Variable frequency motor; 33. Threaded rod; 34. Threaded block; 35. Limiting rod; 36. Sliding block. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0017] Please see Figure 1-8 This utility model provides an embodiment of a textile composite fabric flattening device with automatic flattening function, comprising a frame 1 and a support frame 2. The support frame 2 is arranged outside the frame 1, and a conveyor 3 is arranged outside the support frame 2. A control panel 4 is installed on the side wall of the support frame 2, and a processing module 5 is installed on the side wall of the control panel 4. C-shaped frames 6 are symmetrically installed at the top of the side wall of the conveyor 3, and each C-shaped frame 6 is provided with a lower pressure roller 7. A first roller 8 is movably installed on the side wall of the frame 1, and a second roller 9 is movably installed on the side wall of the frame 1 away from the first roller 8. A third roller 10 is movably installed. A fourth roller 11 is movably installed on the side wall of the frame 1 away from the third roller 10. A platform 15 is installed on the side wall of the frame 1 near the fourth roller 11. A first electric push rod 12 is installed at the top of the frame 1. A U-shaped frame 13 is installed at the output end of the first electric push rod 12. A tension detection roller 14 is movably installed on the surface of the U-shaped frame 13. A servo motor 16 is installed on the side wall of the frame 1 near the first roller 8. A first synchronous pulley assembly 17 is installed at the output end of the servo motor 16. The side of the first synchronous pulley assembly 17 away from the servo motor 16 is connected to the third roller 10. When using a textile composite fabric flattening device with automatic flattening function, the fabric roll is placed on the surface of the first roller 8. The fabric passes through the second roller 9, the third roller 10, the tension detection roller 14, the fourth roller 11, the platform 15, the fifth roller 18, and the heating roller 19, and is conveyed to the surface of the conveyor 3 to connect with the next process. The servo motor 16 is turned on, and under the support of the frame 1, the servo motor 16 drives the first synchronous belt pulley assembly 17 to rotate. The first synchronous belt pulley assembly 17 drives the third roller 10 to rotate, and the third roller 10 drives the fabric to be conveyed. During the conveying process, the tension detection roller 14 detects that the tension of the fabric is too high. When the signal is processed, it is fed back to the processing module 5. After processing by the processing module 5, it is fed back to the control panel 4. The control panel 4 is operated to open the first electric push rod 12. Under the support of the frame 1, the first electric push rod 12 drives the U-shaped frame 13 to move. The U-shaped frame 13 drives the tension detection roller 14 to move. The tension detection roller 14 drives the fabric to move, thereby adjusting the tension of the fabric and preventing it from being too tight and tearing or too loose and stacking. This realizes the convenient adjustment of tension for conveying of textile composite fabric by the textile composite fabric laying device, avoiding the situation of being too tight and tearing or too loose and stacking, and improving the convenience of adjusting tension for conveying of textile composite fabric. The top of the support frame 2 is symmetrically equipped with a second electric push rod 20. The output end of the second electric push rod 20 is equipped with a slider 21. The slider 21 is slidably connected to the support frame 2. The fifth roller 18 is movably installed inside the support frame 2. A stepper motor 22 is installed on the side wall of the support frame 2 above the control panel 4. The output end of the stepper motor 22 is connected to the fifth roller 18. A heating roller 19 is provided on the outside of the fifth roller 18. The heating roller 19 is connected to two sets of sliders 21. When the conveyed fabric needs to be heated and shaped, the two sets of second electric push rods 20 are opened. Under the support of the support frame 2, the second electric push rods 20 drive the slider 21 to move. Under the sliding support of the slider 21 and the support frame 2, the slider 21 drives the heating roller 19 to move downward. The heating roller 19 is opened, and the stepper motor 22 is opened. Under the support of the support frame 2, the stepper motor 22 drives the fifth roller 18 to rotate, so that the heating roller 19 presses the fabric down onto the surface of the fifth roller 18. The fabric continues to be conveyed through the fifth roller 18, eliminating most of the large wrinkles and wavy edges. This realizes the convenient heating and shaping of the fabric by the textile composite fabric laying device, eliminating most of the large wrinkles and wavy edges, and improving the heating and shaping effect of the textile composite fabric laying device on the fabric. Two sets of small rollers 24 are symmetrically arranged on the outside of the conveyor 3 on both sides of the lower pressure roller 7. Multiple sets of L-shaped frames 23 are installed on the side wall of the conveyor 3. Support columns 25 are installed at both ends of the small rollers 24. All support columns 25 extend through the small roller 24 and L-shaped frame 23 to their outside. Springs 26 are fitted on the surface of each support column 25. Connecting blocks 27 are installed at the bottom of each support column 25. One end of each spring 26 is connected to the L-shaped frame 23, and the other end of each spring 26 is connected to the connecting block 27. A movable plate 28 is provided on the outside of each lower pressure roller 7. A power motor 29 is installed on the side wall of each movable plate 28. A second synchronous belt pulley assembly 30 is installed at the output end of each power motor 29. Rotating shafts 31 are movably installed on the side wall of the moving plate 28 below the power motor 29. The side of the second synchronous belt pulley assembly 30 away from the power motor 29 is connected to the rotating shafts 31. The rotating shafts 31 are all connected to the lower pressure rollers 7. A variable frequency motor 32 is installed on the top of the C-shaped frame 6. A threaded rod 33 is installed on the output end of the variable frequency motor 32. All threaded rods 33 extend into the interior of the C-shaped frame 6 and are movably connected thereto. All threaded rods 33 are fitted with threaded blocks 34 on their surfaces. All threaded rods 33 are threadedly connected to threaded blocks 34. All threaded blocks 34 are connected to the movable plate 28. Sliding blocks 36 are symmetrically installed on the inner wall of the movable plate 28. Limiting rods 35 are symmetrically installed inside the C-shaped frame 6. The limiting rods 35 are slidably connected to the sliding blocks 36. The output end of the control panel 4 is electrically connected to the input end of the conveyor 3, the processing module 5, the first electric push rod 12, the tension detection roller 14, the servo motor 16, the heating roller 19, the second electric push rod 20, the stepper motor 22, the power motor 29, and the frequency converter motor 32. When the conveyed fabric needs to be flattened, under the elastic support of multiple sets of springs 26, the springs 26 drive the support column 25 and the small roller 24 to move downwards. When the fabric passes through the small roller 24, the fabric drives the small roller 24 to push upwards, causing the springs 26 to elastically change, facilitating the stable conveying of the conveyed fabric. Two sets of variable frequency motors 32 are turned on, and under the support of the C-shaped frame 6, the variable frequency motors 32 drive the threaded rod 33 to rotate. With the threaded connection between the threaded rod 33 and the threaded block 34, the threaded rod 33 drives the threaded block 34 to move up and down. The sliding block 3... Under the movable support of the 6 and the limiting rod 35, the threaded block 34 drives the moving plate 28 and the limiting rod 35 to move up and down. The power motor 29 is turned on. Under the support of the moving plate 28, the power motor 29 drives the second synchronous belt pulley assembly 30 to rotate. Under the movable support of the rotating shaft 31, the second synchronous belt pulley assembly 30 drives the rotating shaft 31 and the lower pressure roller 7 to rotate, so that the lower pressure roller 7 flattens the conveyed fabric downwards. This realizes the convenient flattening of the fabric by the textile composite fabric flattening device, reduces the labor intensity of manual labor, and improves the efficiency of the textile composite fabric flattening device in flattening the fabric.

[0018] Working principle: Servo motor 16 drives the first synchronous belt pulley assembly 17 to rotate, which in turn drives the third roller 10 to rotate. The third roller 10 then conveys the fabric. When the tension detection roller 14 detects excessive tension in the fabric during conveying, it sends a signal back to the processing module 5. After processing by the processing module 5, the signal is sent back to the control panel 4. The first electric push rod 12 drives the U-shaped frame 13 to move, which in turn moves the tension detection roller 14. The tension detection roller 14 then moves the fabric, thereby adjusting the fabric tension to prevent tearing due to excessive tightness or stacking due to excessive looseness. When the conveyed fabric needs to be heated and shaped, the second electric push rod 20 drives the slider 21 to move, which in turn moves the heating roller 19 downwards, opening the heating roller 19. The stepper motor 22 then drives the fifth roller 18 to rotate, causing the heating roller 19 to press the fabric down onto the fifth roller. The surface of the fabric is further conveyed by the fifth roller 18, eliminating most of the large wrinkles and wavy edges. When it is necessary to flatten the conveyed fabric, under the elastic support of multiple sets of springs 26, the springs 26 drive the support column 25 and the small roller 24 to move downward. When the fabric passes through the small roller 24, the fabric drives the small roller 24 to push upward, causing the springs 26 to elastically change, which facilitates the stable conveying of the conveyed fabric. The variable frequency motor 32 drives the threaded rod 33 to rotate, which drives the threaded block 34 to move up and down. The threaded block 34 drives the moving plate 28 and the limit rod 35 to move up and down. The power motor 29 drives the second synchronous belt pulley assembly 30 to rotate, which drives the rotating shaft 31 and the lower pressure roller 7 to rotate, so that the lower pressure roller 7 flattens the conveyed fabric downward, thus completing the use of the textile composite fabric flattening device.

Claims

1. A textile composite fabric flattening device with automatic flattening function, characterized in that: The machine includes a frame (1) and a support frame (2). The support frame (2) is provided on the outside of the frame (1). A conveyor (3) is provided on the outside of the support frame (2). A control panel (4) is installed on the side wall of the support frame (2). A processing module (5) is installed on the side wall of the control panel (4). C-shaped frames (6) are symmetrically installed on the top of the side wall of the conveyor (3). A lower pressure roller (7) is provided on the outside of each C-shaped frame (6). A first roller (8) is movably installed on the side wall of the frame (1). A second roller (9) is movably installed on the side wall of the frame (1) away from the first roller (8). A third roller (10) is movably installed on the side wall of the frame (1) away from the second roller (9). A fourth roller (11) is movably installed on the side wall of the frame (1) away from the third roller (10). A platform (15) is installed on the side wall of the frame (1) near the fourth roller (11). A first electric push rod (12) is installed at the top of the frame (1). A U-shaped frame (13) is installed at the output end of the first electric push rod (12). A tension detection roller (14) is movably installed on the surface of the U-shaped frame (13). A servo motor (16) is installed on the side wall of the frame (1) near the first roller (8). A first synchronous pulley assembly (17) is installed at the output end of the servo motor (16). The side of the first synchronous pulley assembly (17) away from the servo motor (16) is connected to the third roller (10).

2. The textile composite fabric flattening device with automatic flattening function according to claim 1, characterized in that: The top of the support frame (2) is symmetrically equipped with a second electric push rod (20), and the output end of the second electric push rod (20) is equipped with a slider (21). The slider (21) is slidably connected to the support frame (2). The fifth roller (18) is movably installed inside the support frame (2).

3. The textile composite fabric flattening device with automatic flattening function according to claim 2, characterized in that: A stepper motor (22) is installed on the side wall of the support frame (2) above the control panel (4). The output end of the stepper motor (22) is connected to the fifth roller (18). A heating roller (19) is provided on the outside of the fifth roller (18). The heating roller (19) is connected to two sets of sliders (21).

4. The textile composite fabric flattening device with automatic flattening function according to claim 1, characterized in that: Two sets of small rollers (24) are symmetrically arranged on the outside of the conveyor (3) on both sides of the lower pressure roller (7). Multiple sets of L-shaped frames (23) are installed on the side wall of the conveyor (3). Support columns (25) are installed at both ends of the small rollers (24).

5. A textile composite fabric flattening device with automatic flattening function according to claim 4, characterized in that: The support columns (25) all extend through the small roller (24) and the L-shaped frame (23) to their outside. The surface of each support column (25) is fitted with a spring (26). The bottom end of each support column (25) is equipped with a connecting block (27). One end of each spring (26) is connected to the L-shaped frame (23), and the other end of each spring (26) is connected to the connecting block (27). The outside of each lower pressure roller (7) is provided with a moving plate (28). A power motor (29) is installed on the side wall of each moving plate (28). The output end of each power motor (29) is equipped with a second synchronous belt pulley assembly (30).

6. The textile composite fabric flattening device with automatic flattening function according to claim 5, characterized in that: Rotating shafts (31) are movably installed on the side wall of the moving plate (28) below the power motor (29). The side of the second synchronous belt pulley assembly (30) away from the power motor (29) is connected to the rotating shafts (31). The rotating shafts (31) are all connected to the lower pressure rollers (7). A variable frequency motor (32) is installed at the top of the C-shaped frame (6). A threaded rod (33) is installed at the output end of the variable frequency motor (32).

7. A textile composite fabric flattening device with automatic flattening function according to claim 6, characterized in that: The threaded rods (33) all extend into the interior of the C-frame (6) and are movably connected thereto. The surfaces of the threaded rods (33) are fitted with threaded blocks (34). The threaded rods (33) are all threadedly connected to the threaded blocks (34). The threaded blocks (34) are all connected to the movable plate (28).

8. A textile composite fabric flattening device with automatic flattening function according to claim 7, characterized in that: Sliding blocks (36) are symmetrically installed on the inner wall of the moving plate (28), and limiting rods (35) are symmetrically installed inside the C-shaped frame (6). The limiting rods (35) are slidably connected to the sliding blocks (36). The output end of the control panel (4) is electrically connected to the input end of the conveyor (3), processing module (5), first electric push rod (12), tension detection roller (14), servo motor (16), heating roller (19), second electric push rod (20), stepper motor (22), power motor (29), and frequency converter motor (32).

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