A horizontal spooling machine

Abstract

The utility model discloses a horizontal spool pay-off machine relates to wire rod processing technical field, the utility model discloses a base, left machine case, right machine case and lifting device, and the back surface fixed with backplate between the both sides of base top of left machine case and right machine case is installed respectively, and the working cavity of top and front side open mouth is formed between left machine case and right machine case, and the inside of left machine case and right machine case is equipped with the pneumatic centre -high contact mechanism and transmission top cone mechanism respectively. The utility model discloses the design of lifting device, and lifting device adopts the design of slide rail and wheel body cooperation and can realize left and right sliding adjustment, and also has the ability of lifting adjustment, ensures that the spool can lift and left and right slide, makes the spool can simply align the clamping point of transmission top cone mechanism and pneumatic centre -high contact mechanism composition, realizes smooth butt joint, removes the sway influence of hoisting, improves loading efficiency, guarantees the effect of centering, and improves loading security.

Description

Technical Field

[0001] This utility model belongs to the field of wire processing technology, and in particular relates to a horizontal I-beam reel wire feeding machine. Background Technology

[0002] In the steel wire processing industry, the I-beam reel (also known as a spool or drum) is a common carrier for storing and transporting wire. It is characterized by its rim and spokes, resembling the shape of an I-beam, hence its name. In the production processes of wire drawing, twisting, and coiling, an efficient and stable wire-laying process is crucial for ensuring product quality and production efficiency. However, traditional wire-laying equipment faces numerous technical challenges in practical applications: Currently, traditional wire feeding equipment commonly used in steel wire production lines mainly suffers from the following problems: 1) Difficulty in loading I-beams: Standard I-beams (especially when fully loaded with steel wire) can weigh hundreds of kilograms to more than one ton. Traditional equipment often relies on hoisting devices for loading, which is not only cumbersome to operate, but also poses safety hazards. For example, some factories use overhead cranes for hoisting, which can easily cause the I-beams to shake and collide with the equipment, resulting in damage to the wheel rim or scratches on the surface of the steel wire.

[0003] 2) Insufficient positioning accuracy: The top mechanism of traditional wire feeding machines often adopts manual adjustment or simple mechanical fixation, which makes it difficult to ensure the precise alignment of the two tops. This causes the I-beam to become eccentric and jump when rotating to feed the wire, which in turn causes the wire tension to fluctuate and easily leads to quality problems such as wire collapse and breakage. Summary of the Invention

[0004] The purpose of this utility model is to provide a horizontal I-beam reel wire feeding machine. Through the design of the lifting device, which adopts a sliding rail and wheel body design to achieve left and right sliding adjustment, it also has the ability to lift and lower, ensuring that the I-beam reel can be lifted and lowered and slid left and right. This allows the I-beam reel to be easily aligned with the clamping point composed of the transmission top cone mechanism and the pneumatic center mechanism, achieving smooth docking, eliminating the impact of swaying during hoisting, improving loading efficiency, ensuring centering effect, and improving loading safety.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a horizontal I-beam reel wire feeding machine, including a base, a left machine box, a right machine box, and a lifting device; The left and right chassis are respectively installed on the top sides of the base and a back plate is fixed between them. The left and right chassis form a working cavity with an open top and front side. The left and right chassis are respectively provided with a concentric pneumatic center mechanism and a transmission cone mechanism. The base is provided with a through-hole; The lifting device includes a sliding platform and a guide box with an open top and a rectangular structure; The guide box is fixed to the bottom of the base and located directly below the through opening. A lifting platform is slidably connected inside the guide box. The front and rear sides of the top of the lifting platform are provided with slide rails. The slide rails are parallel to the line connecting the center lines of the pneumatic center mechanism and the transmission cone mechanism. Both ends of the top of the sliding table are fixed with axles, and both ends of the axles are provided with wheels that roll along two slide rails; A lifting cylinder is fixed to the bottom of the guide box, and the end of the telescopic rod of the lifting cylinder passes through the bottom of the guide box and is fixed to the bottom of the lifting platform.

[0006] Furthermore, it also includes a sliding door, with a slide rod fixed at the top between the left and right chassis. One end of the slide rod extends to the outer side of the left chassis, and the other end extends to the inner side of the right chassis. A slide block is fixed at the top of one side of the sliding door. The bottom edge of the sliding door slides along the front edge of the base via several wheels, and the top of the sliding door slides along the slide rod via the slide block.

[0007] Furthermore, a magnetic lock is fixed on the front side of the right chassis near the working cavity, and the magnetic lock is positioned opposite the side of the sliding door.

[0008] Furthermore, the bottom of the right chassis is provided with a recessed portion, and a foot switch is provided in the recessed portion; the front top of the right chassis is provided with a control panel.

[0009] Furthermore, a motor reducer is fixed on the top of the base and in the area of ​​the rear right chassis. Both the output end of the motor reducer and the input end of the transmission top cone mechanism are provided with pulleys, and a belt body is provided between the two pulleys.

[0010] Furthermore, a protective cover communicating with the right chassis is fixed between the rear side of the right chassis and the base, and the pulley on the motor reducer and the belt body outside the right chassis are located inside the protective cover.

[0011] Furthermore, a pneumatic valve assembly is provided in the rear area of ​​the left chassis, and the lifting cylinder and the pneumatic center mechanism are respectively connected to the pneumatic valve assembly through pipelines.

[0012] Furthermore, guide sleeves are fixed at the four corners of the bottom of the guide box, and guide posts that slide in cooperation with the guide sleeves are fixed at the four corners of the bottom of the lifting platform.

[0013] This utility model has the following beneficial effects: 1. This utility model, through the design of the lifting device, adopts a design that combines a slide rail and a wheel body to achieve left and right sliding adjustment, while also having the ability to adjust the height. This ensures that the I-beam wheel can be raised, lowered, and slid left and right, allowing the I-beam wheel to be easily aligned with the clamping point composed of the transmission top cone mechanism and the pneumatic center mechanism, achieving smooth docking, eliminating the impact of swaying during hoisting, improving loading efficiency, ensuring centering effect, and improving loading safety.

[0014] 2. This utility model utilizes three-dimensional space by designing the lifting device at the bottom of the base and connecting it to the working chamber through a through-hole, which greatly reduces the equipment's footprint. The guide box has a rectangular structure and is fixed at the bottom of the base. After installation, it is buried underground. This layout ensures the stability of the structure and makes the overall appearance of the equipment neat and beautiful, achieving a compact structure and optimized space.

[0015] 3. By installing the drive mechanism of the transmission cone and the pneumatic center mechanism on the rear area of ​​the equipment, this utility model not only ensures transmission efficiency but also further optimizes space utilization. That is, the chassis does not need to adapt to the size of the drive device, and a smaller chassis can be selected, ensuring the lightweight and miniaturization of the entire equipment, and making it easy to maintain.

[0016] 4. This utility model effectively isolates the working chamber from the operating area through the design of a sliding door, preventing operators from accidentally contacting rotating parts during equipment operation. The sliding door slides along the slide rod via a slide block, and the bottom slides along the front edge of the base via wheels, making it easy to open and close. Combined with a magnetic lock, it ensures safe locking during equipment operation. In addition, the foot switch at the bottom of the right chassis and the control panel at the top enable multi-point control, allowing operators to control the equipment in a timely manner from different positions, greatly improving operational safety.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a structural schematic diagram of a horizontal I-beam reel wire feeding machine according to the present invention; Figure 2 This is a schematic diagram of the structure of this utility model after the sliding door is removed; Figure 3 for Figure 2A magnified view of a section at point A in the middle; Figure 4 This is a structural cross-sectional view of the lifting device of this utility model at its location; Figure 5 This is a top view of the structure of this utility model; The attached diagram lists the components represented by each number as follows: 1-Base, 2-Left chassis, 3-Right chassis, 4-Lifting device, 5-Back plate, 6-Working chamber, 7-Transmission top cone mechanism, 8-Pneumatic center mechanism, 9-Sliding door, 10-Motor reducer, 11-Pulley, 12-Belt body, 13-Guard cover, 14-Pneumatic valve group, 101-Through opening, 301-Magnetic lock, 302-Recessed part, 303-Foot switch, 304-Control panel, 401-Guide box, 402-Lifting platform, 403-Slide rail, 404-Sliding platform, 405-Axle, 406-Wheel body, 407-Lifting cylinder, 408-Guide column, 409-Guide sleeve, 901-Slide rod, 902-Slide seat, 903-Wheel. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-5 As shown, this utility model is a horizontal I-beam reel wire feeding machine, including a base 1, a left machine box 2, a right machine box 3 and a lifting device 4; The left housing 2 and the right housing 3 are respectively installed on the top two sides of the base 1 and the back plate 5 is fixed between them. The left housing 2 and the right housing 3 form a working cavity 6 with an open top and front side. The left housing 2 and the right housing 3 are respectively provided with a concentric pneumatic tip mechanism 8 and a transmission tip cone mechanism 7. The base 1 has a through-hole 101; The lifting device 4 includes a sliding platform 404 and a guide box 401 with an open top and a rectangular structure; The guide box 401 is fixed at the bottom of the base 1 and located directly below the through opening 101. A lifting platform 402 is slidably connected inside the guide box. Slide rails 403 are provided on the front and rear sides of the top of the lifting platform 402. The slide rails 403 are parallel to the line connecting the axis of the pneumatic center mechanism 8 and the transmission cone mechanism 7. Both ends of the top of the sliding table 404 are fixed with axles 405, and both ends of the axles 405 are provided with wheels 406 that roll along the two slide rails 403; A lifting cylinder 407 is fixed to the bottom of the guide box 401. The end of the telescopic rod of the lifting cylinder 407 passes through the bottom of the guide box 401 and is fixed to the bottom of the lifting platform 402.

[0022] Among them, such as Figure 1-2 and Figure 5 As shown, it also includes a sliding door 9. A slide bar 901 is fixed at the top between the left chassis 2 and the right chassis 3. One end of the slide bar 901 extends to the outer side of the left chassis 2, and the other end of the slide bar 901 extends to the inner side of the right chassis 3. A slide seat 902 is fixed at the top of one side of the sliding door 9. The bottom edge of the sliding door 9 slides along the front edge of the base 1 through several wheels 903. The top of the sliding door 9 slides along the slide bar 901 through the slide seat 902.

[0023] Among them, such as Figure 1-2 As shown, a magnetic lock 301 is fixed on the front side of the right chassis 3 near the working cavity 6, and the magnetic lock 301 is opposite to the side of the sliding door 9.

[0024] Among them, such as Figure 1-2 As shown, the bottom of the right chassis 3 has a recessed part 302, and a foot switch 303 is provided in the recessed part 302. The front of the top of the right chassis 3 has a control panel 304.

[0025] Among them, such as Figure 5 As shown, a motor reducer 10 is fixed on the top of the base 1 and in the area behind the right chassis 3. Both the output end of the motor reducer 10 and the input end of the transmission top cone mechanism 7 are provided with pulleys 11, and a belt body 12 is provided between the two pulleys 11.

[0026] Among them, such as Figure 5 As shown, a protective cover 13 connected to the right chassis 3 is fixed between the rear side of the right chassis 3 and the base 1. The pulley 11 on the motor reducer 10 and the belt body 12 outside the right chassis 3 are located inside the protective cover 13.

[0027] Among them, such as Figure 5 As shown, a pneumatic valve assembly 14 is provided in the rear area of ​​the left chassis 2. The lifting cylinder 407 and the pneumatic center mechanism 8 are respectively connected to the pneumatic valve assembly 14 through pipelines.

[0028] Among them, such as Figure 1-2 and Figure 4 As shown, guide sleeves 409 are fixed at the four corners of the bottom of the guide box 401, and guide posts 408 that slide in cooperation with the guide sleeves 409 are fixed at the four corners of the bottom of the lifting platform 402.

[0029] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0030] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A horizontal I-beam reel wire feeding machine, characterized in that: Includes a base (1), a left chassis (2), a right chassis (3), and a lifting device (4); The left housing (2) and the right housing (3) are respectively installed on the top sides of the base (1) and a back plate (5) is fixed on the back between them. A working cavity (6) with an open top and front side is formed between the left housing (2) and the right housing (3). Concentric pneumatic top mechanism (8) and transmission top cone mechanism (7) are respectively provided on the inner side of the left housing (2) and the right housing (3). The base (1) is provided with a through opening (101); The lifting device (4) includes a sliding platform (404) and a guide box (401) with an open top and a rectangular structure. The guide box (401) is fixed at the bottom of the base (1) and located directly below the through opening (101). A lifting platform (402) is slidably connected inside the guide box. The lifting platform (402) is provided with slide rails (403) on the front and rear sides of the top. The slide rails (403) are parallel to the line connecting the axis of the pneumatic center mechanism (8) and the transmission cone mechanism (7). The sliding table (404) has axles (405) fixed at both ends of its top, and wheels (406) that roll along the two slide rails (403) are provided at both ends of the axles (405). A lifting cylinder (407) is fixed at the bottom of the guide box (401). The end of the telescopic rod of the lifting cylinder (407) passes through the bottom of the guide box (401) and is fixed to the bottom of the lifting platform (402).

2. The horizontal I-beam reel wire feeding machine according to claim 1, characterized in that, It also includes a sliding door (9), and a slide rod (901) is fixed at the top between the left chassis (2) and the right chassis (3). One end of the slide rod (901) extends to the outer side of the left chassis (2), and the other end of the slide rod (901) extends to the inner side of the right chassis (3). A slide seat (902) is fixed at the top of one side of the sliding door (9). The bottom edge of the sliding door (9) slides along the front edge of the base (1) through several wheels (903), and the top of the sliding door (9) slides along the slide rod (901) through the slide seat (902).

3. A horizontal I-beam reel wire feeding machine according to claim 2, characterized in that, A magnetic lock (301) is fixed on the front side of the right chassis (3) near the working cavity (6), and the magnetic lock (301) is opposite to the side of the sliding door (9).

4. A horizontal I-beam reel wire feeding machine according to claim 1, characterized in that, The bottom of the right chassis (3) is provided with a recess (302), and a foot switch (303) is provided in the recess (302). The front top of the right chassis (3) is provided with a control panel (304).

5. A horizontal I-beam reel wire feeding machine according to claim 1, characterized in that, A motor reducer (10) is fixed on the top of the base (1) and in the area behind the right chassis (3). The output end of the motor reducer (10) and the input end of the transmission top cone mechanism (7) are both provided with pulleys (11), and a belt body (12) is provided between the two pulleys (11).

6. A horizontal I-beam reel wire feeding machine according to claim 5, characterized in that, A protective cover (13) communicating with the right chassis (3) is fixed between the rear side of the right chassis (3) and the base (1). The pulley (11) on the motor reducer (10) and the belt body (12) outside the right chassis (3) are located inside the protective cover (13).

7. A horizontal I-beam reel wire feeding machine according to claim 1, characterized in that, The rear area of ​​the left chassis (2) is provided with a pneumatic valve assembly (14), and the lifting cylinder (407) and the pneumatic tip mechanism (8) are respectively connected to the pneumatic valve assembly (14) through pipelines.

8. A horizontal I-beam reel wire feeding machine according to claim 1, characterized in that, The guide box (401) has guide sleeves (409) fixed at the four corners of its bottom, and the lifting platform (402) has guide posts (408) fixed at the four corners of its bottom, which slide in cooperation with the guide sleeves (409).

Images