A winding frame for wire rope production

Abstract

The utility model relates to metal wire rope production technical field especially relates to a winding frame for metal wire rope production. Including winding frame body, the winding frame body sets up the frame board casing structure of half enclose, top setting can see through the top board, one side sets up the wire inlet port, and the wire inlet port side far away articulates to set up and turns over and removes the board, winding frame body one side inner wall fixedly connected with rotating motor, rotating motor output end detachably sets up with winding roll, winding roll top side sets up with the limit and pastes board of one end clamping of metal cable, winding roll front sets up with the cable and passes the cable and passes the board, the cable and passes the board bottom sets up with the lifting structure, and cable and pass the board top fixedly connected with a plurality of thread passage, the utility model wants to solve the technical problem is: metal wire rope winding device's collection and is not stable, and the winding procedure is more inconvenient.

Description

Technical Field

[0001] This utility model relates to the field of metal wire rope production technology, and in particular to a winding frame for metal wire rope production. Background Technology

[0002] Metal wire ropes are typically constructed from multiple strands of steel wire through a series of processes, including drawing, prestressing and straightening, twisting into strands, core forming, and final stranding. A typical production line includes a pay-off frame, drawing machine, twisting machine, stranding machine, and winding device. After multiple stages of stranding, the metal wire rope must be continuously wound onto a winding frame or drum for subsequent transportation, storage, and downstream processing. Therefore, the winding device plays a crucial role in stabilizing traction, maintaining uniform rope diameter, and sustaining stranding tension throughout the entire production line; it is an indispensable end component in metal wire rope production.

[0003] Existing wire rope production lines generally use simple mechanical winding frames, whose structure is mostly composed of fixed pillars, horizontal support rods, and simple drums, which are driven by a motor to rotate and wind the wire rope. Because the stress point is fixed during the winding process, the drum is prone to swaying due to changes in the tension of the wire rope, affecting the winding stability. In addition, the size of the winding frame drum is fixed, and in order to ensure winding safety, it is often set as a semi-cage protective frame, which is inconvenient when the machine is stopped for winding, thus affecting the winding efficiency. Utility Model Content

[0004] The technical problem to be solved by this utility model is that the winding process of the metal wire rope winding device is unstable and the winding process is inconvenient.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a winding frame for metal wire rope production, including a winding frame body, the winding frame body is configured as a semi-enclosed frame shell structure, a transparent top plate is provided at the top, a wire inlet port is provided on one side, and a flip-up disassembly plate is hinged on the side away from the wire inlet port. A rotating motor is fixedly connected to the inner wall of one side of the winding frame body, and a winding roller is detachably provided at the output end of the rotating motor. A limiting plate for clamping one end of the metal cable is provided on the top side of the winding roller. A cable pass-through plate for the metal wire rope to pass through is provided in front of the winding roller. A lifting structure is provided at the bottom end of the cable pass-through plate, and multiple wire passages are fixedly connected to the top end of the cable pass-through plate.

[0006] As a further improvement of this utility model, a base is fixedly connected inside the winding frame, and two pairs of electric push rods with vertically upward output ends are fixedly connected to the top of the base. The bottom sides of the cable through plate are fixedly connected to the output ends of the electric push rods.

[0007] As a further improvement of this utility model, the output end of the rotating motor is fixedly connected to a tube, the tube is tightly inserted into one end of the take-up roller, and a combination bolt is threadedly connected to one end of the tube, the tube being reinforcedly connected to the take-up roller by the combination bolt.

[0008] As a further improvement of this utility model, the top of both ends of the take-up roller is fixedly connected to a support block, the support block is set as an inverted L-shaped plate structure, the two ends of the limiting plate are fixedly connected to a traction rod, the top of the traction rod passes through the support block upward, and a compression spring is fixedly connected between the support block and the limiting plate.

[0009] As a further improvement of this utility model, a hinge seat with a rotating shaft is provided on one side of the winding frame, and one end of the flip-up disassembly plate is fixedly connected to the outer wall of the rotating shaft.

[0010] As a further improvement of this utility model, a plurality of cable tie rings are fixedly connected to the top of the cable through plate, and the diameter of the cable tie rings is set to 2-5.5cm.

[0011] As a further improvement of this utility model, an LED light strip is fixedly connected to the front end of the winding frame, and a USB port for powering the LED light strip is provided on one side of the winding frame, with a dustproof plug inserted into one end of the USB port.

[0012] The beneficial effects of this utility model are as follows: 1. This utility model uses a limiting plate, a traction rod and a compression spring to construct a reliable head-end fixing mechanism, which can prevent the cable from slipping during the winding stage, increase the reliable limiting of the winding end, and prevent the metal rope end from loosening during the winding process.

[0013] 2. The lifting and adjustment achieved by the cable threading plate and the electric push rod ensures that the wire rope maintains a stable winding angle and interlayer arrangement during the winding process, avoiding uneven cable arrangement during long-distance winding and ensuring smooth winding at the winding end.

[0014] 3. The modular connection structure consisting of inserts and combined bolts, along with the lateral openings provided by the flip-up disassembly plate, allows for quick disassembly and replacement of the take-up roller, effectively improving the efficiency of changing the coiled wire rope between different batches. Attached Figure Description

[0015] Figure 1 This is an overall schematic diagram of a winding frame for producing metal wire rope according to this utility model;

[0016] Figure 2 This is a diagram showing the flipping and disassembly of a winding frame for producing metal wire rope, according to this utility model.

[0017] Figure 3 This is an observation view of the wire inlet side of a winding frame for producing metal wire rope according to this utility model;

[0018] Figure 4 This is a diagram illustrating the winding roller of a winding frame for producing metal wire rope, as per this utility model.

[0019] Figure 5 This is a diagram illustrating the cable threading plate of a winding rack for producing metal wire rope, as per this utility model.

[0020] Figure 6 This is a diagram showing part a of a winding frame for producing metal wire rope according to this utility model;

[0021] As shown in the figure: 1. Rewinding frame; 2. Cable inlet port; 3. Flip-over disassembly plate; 4. Rotating motor; 5. Rewinding roller; 6. Limiting plate; 7. Cable threading plate; 8. Base; 9. Electric push rod; 10. Insert tube; 11. Combination bolt; 12. Support block; 13. Traction rod; 14. Compression spring; 15. Cable tie ring; 16. LED light strip; 17. Dustproof insert block. Detailed Implementation

[0022] The directional terms such as up, down, left, right, front, back, front, back, top, and bottom mentioned or possibly mentioned in this specification are defined relative to their structure and are relative concepts. Therefore, they may vary depending on their location and usage; thus, these or other directional terms should not be interpreted as restrictive terms.

[0023] The singular forms “a,” “the,” and “the” used in this specification are intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes one or more of the associated listed items, any or all possible combinations thereof.

[0024] To make the technical problems to be solved, the technical solutions, and the beneficial effects of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments described herein are merely illustrative and not intended to limit the scope of this application.

[0025] This utility model provides a winding frame for metal wire rope production, including a winding frame body 1;

[0026] As attached Figure 1 , 2As shown in Figures 3, 4, and 6, the winding frame 1 adopts a semi-enclosed frame shell structure. A transparent top plate, preferably made of high-transparency acrylic, is provided on the top of the winding frame 1. It is installed along the edge of the frame using screws and sealing strips, allowing real-time observation of the winding status of the winding roller 5. An LED light strip 16 is fixedly connected to the front end of the winding frame 1. The LED light strip 16 uses a low-power surface-mount light source and is arranged along the inner edge to ensure uniform lighting in the working area. A USB port for powering the LED light strip 16 is provided on one side of the winding frame 1. The USB port is equipped with a dustproof plug 17, which is used to prevent dust from entering when the device is not in use and to improve the service life of the electrical port. The front end of the winding frame 1 has a wire inlet port 2, and a flip-up disassembly plate 3 is hinged on the side away from the wire inlet port 2. The flip-up disassembly plate 3 can be flipped upward by a rotating shaft on the hinge seat. Its outer wall is fastened to the rotating shaft with screws, which makes it easy for users to flip up the side plate after winding and quickly remove the winding roller 5 from the side, improving the convenience of wire replacement. It also provides a side loading and unloading space for easy operation.

[0027] As attached Figure 1 , 3 As shown in Figures 4 and 5, a rotary motor 4 is fixedly connected to the inner side wall of the winding frame 1. A winding roller 5 is detachably mounted at the output end of the motor 4. An insert cylinder 10 is fixedly connected to the output end of the rotary motor 4. The insert cylinder 10 and one end of the winding roller 5 are inserted and positioned via a positioning groove. A combination bolt 11 is provided on the outside of the insert cylinder 10 to further reinforce the insert cylinder 10 and the winding roller 5. This design allows for modular and rapid assembly and disassembly of the winding roller 5. After completing a batch of winding, the entire winding roller 5 can be directly removed to carry or replace the next empty roller, improving continuous production capacity.

[0028] As attached Figure 3 , 4 As shown in Figures 5 and 6, a limiting plate 6 is provided on the top side of the take-up roller 5 to clamp the beginning of the metal cable, preventing slippage during the initial winding stage. Support blocks 12 are fixedly connected to the top of both ends of the take-up roller 5. The support blocks 12 have an inverted L-shaped plate structure, providing an upward upper limit for the traction rod 13. The traction rod 13 is fixed to both ends of the limiting plate 6, passing through the support blocks 12 from bottom to top. A compression spring 14 is installed between the support blocks 12 and the limiting plate 6. Under normal conditions, the limiting plate 6 is attached to the outer circumference of the take-up roller 5. When the traction rod 13 is pulled upwards, the compression spring 14 is compressed, providing a gap for the metal cable to engage. After releasing the compression spring 14, the limiting plate 6 returns to its original position. The compression spring 14 is preferably made of fatigue-resistant spring steel to ensure reliable rebound performance even under frequent operation.

[0029] As attached Figure 3 , 4As shown in Figure 5, a cable guide plate 7 is installed in front of the take-up roller 5. The cable guide plate 7 acts as a guide for the metal wire rope, constraining its lateral sway during winding and maintaining a stable angle at which the rope enters the take-up roller 5, thus improving winding quality. The bottom of the cable guide plate 7 has a lifting structure, with its two sides fixedly connected to the output ends of two pairs of electric push rods 9 on the top of the platform 8. The electric push rods 9 output vertically upwards, driving the two cable guide plates 7 in a staggered arrangement (lower in front, higher in back) to adapt to the wire feeding trajectory and ensure stable winding. Multiple wire feeding channels are fixedly connected to the top of the cable guide plate 7, specifically multiple wire binding rings 15. The diameter of the wire binding rings 15 ranges from 2 to 5.5 cm, similar to the diameter of the wire rope, achieving multi-path guidance while ensuring stable wire passage through the wire binding rings 15.

[0030] Working principle: In the specific implementation of this utility model, when using this device, the metal cable to be wound is first inserted through the inlet port 2, and guided sequentially by the cable tie ring 15 and the cable passage, so that the cable passes through the limiting area of ​​the cable passage plate 7. The operator presses the end of the metal cable into the space between the limiting plate 6 and the traction rod 13. When the traction rod 13 is pulled upward, the compression spring 14 is compressed, providing a gap for the metal cable to be inserted. After releasing the compression spring 14, the limiting plate 6 returns to its original position to ensure the stability of the clamping of the end.

[0031] The electric push rod 9 guides the two cables through the guide plate 7, achieving a forward-lower-backward-higher guide compensation, facilitating smooth winding and rotation of the cable by the take-up roller 5. The rotating motor 4 is started, driving the insert cylinder 10, which is connected to its output end, to rotate, thereby driving the take-up roller 5 to rotate continuously. As the take-up roller 5 rotates, the cable maintains a constant winding angle under the constraint of the threading path.

[0032] When it is necessary to replace the take-up roller 5, the operator can flip the disassembly plate 3 upwards to fully open the side of the take-up frame 1. By loosening the combination bolt 11, the insert cylinder 10 can be separated from the take-up roller 5, and the take-up roller 5 can be taken out as a whole, realizing quick replacement or carrying. The entire structure is tightly fitted and the action logic is clear, ensuring the safety and efficiency of the winding process.

[0033] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A winding frame for producing metal wire rope, comprising a winding frame body (1), characterized in that: The winding frame (1) is a semi-enclosed frame shell structure with a transparent top plate on the top and a wire inlet port (2) on one side. A flip-up disassembly plate (3) is hinged on the side away from the wire inlet port (2). A rotating motor (4) is fixedly connected to the inner wall of one side of the winding frame (1). A winding roller (5) is detachably provided at the output end of the rotating motor (4). A limiting plate (6) for clamping one end of the metal cable is provided on the top side of the winding roller (5). A cable guide plate (7) for the metal wire rope to pass through is provided in front of the winding roller (5). A lifting structure is provided at the bottom of the cable guide plate (7), and multiple wire passages are fixedly connected to the top of the cable guide plate (7).

2. The winding frame for producing metal wire rope according to claim 1, characterized in that: The winding frame (1) is fixedly connected to a base (8), and two pairs of electric push rods (9) with vertically upward output ends are fixedly connected to the top of the base (8). The bottom sides of the cable through plate (7) are fixedly connected to the output ends of the electric push rods (9).

3. A winding frame for producing metal wire rope according to claim 1, characterized in that: The output end of the rotating motor (4) is fixedly connected to a tube (10). The tube (10) is tightly inserted into one end of the take-up roller (5), and a combination bolt (11) is threaded onto one end of the tube (10). The tube (10) is reinforcedly connected to the take-up roller (5) by the combination bolt.

4. A winding frame for producing metal wire rope according to claim 1, characterized in that: The take-up roller (5) has support blocks (12) fixedly connected to the top of both ends. The support blocks (12) are configured as inverted L-shaped plate structures. The limiting plate (6) has traction rods (13) fixedly connected to both ends. The top of the traction rods (13) passes through the support blocks (12) upwards. A compression spring (14) is fixedly connected between the support blocks (12) and the limiting plate (6).

5. A winding frame for producing metal wire rope according to claim 1, characterized in that: The winding frame (1) is provided with a hinge seat with a rotating shaft on one side, and one end of the flip-off plate (3) is fixedly connected to the outer wall of the rotating shaft.

6. A winding frame for producing metal wire rope according to claim 1, characterized in that: The top of the cable pass-through plate (7) is fixedly connected with multiple cable tie rings (15), and the diameter of the cable tie rings (15) is set to 2-5.5cm.

7. A winding frame for producing metal wire rope according to claim 6, characterized in that: The front end of the winding frame (1) is fixedly connected to an LED light strip (16), and a USB port for powering the LED light strip (16) is provided on one side of the winding frame (1), and a dustproof plug (17) is inserted into one end of the USB port.

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