A wire arrangement for harness connector production

Abstract

The utility model discloses a kind of wire harness connector production in wire guide device, including wire guide mechanism, wire clamping mechanism, wire extraction mechanism and guide mechanism;Wire guide mechanism realizes wire harness accurate positioning by the axial alignment of wiring tube and line feeding pipe, wire clamping mechanism realizes wire harness reliable clamping by the cooperation of movable clamping block and fixed clamping block driven by wire clamping cylinder, wire extraction mechanism realizes wire guide mechanism reciprocating motion smoothly by the sliding cooperation of slide rail and slide base, guide mechanism realizes wire harness and next station accurate butt joint by the synchronous sliding of wiring tube driven by wire guide cylinder.The device solves the problems of wire harness positioning deviation, conveying skid, unstable movement and poor station docking of existing wire guide device, effectively improves the precision and efficiency of wire harness connector production.

Description

Technical Field

[0001] This utility model relates to wire harness connector manufacturing technology, and in particular to a wire device for wire harness connector manufacturing, which is suitable for the precise delivery and positioning of wire harnesses during connector assembly. Background Technology

[0002] In the production of wire harness connectors, the precise feeding and positioning of the wire harness is a crucial step affecting product quality and production efficiency. Existing wire harness devices generally suffer from the following technical problems:

[0003] Wire harness positioning deviation: Existing devices lack a dedicated alignment structure, and the wire harness is prone to axial displacement during transportation, resulting in misalignment between the wire harness and the connector interface, which in turn causes assembly errors and reduces the product qualification rate.

[0004] Wire harness slippage: Most wire clamping mechanisms use manual or spring-driven clamping methods, which have insufficient and unstable clamping force. The wire harness is prone to slippage during the pulling process, and the consistency of the conveying length cannot be guaranteed.

[0005] Unstable wire drawing motion: Most wire drawing mechanisms are directly rigidly driven and lack a stable guiding structure. The wire mechanism is prone to shaking during reciprocating motion, which leads to a decrease in the accuracy of wire harness delivery.

[0006] Poor workstation connection: When the wire harness is transported to the next workstation, the guiding structure is fixed and cannot adjust its position synchronously with the movement of the wire guide mechanism, which can easily cause the wire harness to jam or the connection to deviate, affecting the continuity of production.

[0007] In view of the shortcomings of the existing technology, there is an urgent need to design a wire device that is accurate in positioning, reliable in clamping, stable in movement and smooth in docking at the workstation, so as to solve the efficiency and quality problems in the current production of wire harness connectors. Utility Model Content

[0008] To overcome the shortcomings of the prior art, the present invention aims to provide a wire device for wire harness connector production. The device includes a wire feeding mechanism, a wire clamping mechanism, a wire pulling mechanism, and a guiding mechanism. The mechanisms work together to achieve precise delivery and positioning of the wire harness.

[0009] To achieve the above and other related objectives, the technical solution provided by this utility model is: a wire device for use in the production of wire harness connectors, comprising:

[0010] The conductor mechanism consists of a base plate, a first vertical plate, a second vertical plate, a connecting pipe, and a feeding pipe. The first vertical plate and the second vertical plate are fixedly mounted on two opposite sides of the base plate at intervals and parallel to each other. The connecting pipe is inserted into the first vertical plate, and the feeding pipe is inserted into the second vertical plate. The connecting pipe and the feeding pipe are arranged opposite each other along the axial direction.

[0011] A wire clamping mechanism for clamping or releasing the wire bundle passing through the connector and the feed tube;

[0012] A wire-drawing mechanism is used to drive the conductor mechanism to reciprocate along the axial direction of the wire bundle.

[0013] A guiding mechanism is used to guide the wire harness from the wire feed tube to the next work station.

[0014] The preferred technical solution is as follows: the wire clamping mechanism consists of a fixed clamping block, a movable clamping block, and a wire clamping cylinder. The fixed clamping block is fixed on the base plate and located on one side of the connecting pipe and the wire feeding pipe. The wire clamping cylinder is fixed on the base plate and located on the other side of the connecting pipe and the wire feeding pipe. The wire clamping cylinder is used to drive the movable clamping block to approach or move away from the fixed clamping block to clamp or release the wire bundle passing through the connecting pipe and the wire feeding pipe.

[0015] The preferred technical solution is as follows: the wire drawing mechanism consists of a base, a slide rail, a slide block, and a wire drawing cylinder. The slide rail is fixedly mounted on the base along the axial direction of the wire harness. The slide block is slidably mounted on the slide rail. The base plate is fixedly mounted on the slide block. The wire drawing cylinder is fixedly mounted on the base and is used to drive the slide block to reciprocate on the slide rail.

[0016] The preferred technical solution is as follows: the guiding mechanism consists of a wire tube, a connecting plate and a wire cylinder. The wire tube is sleeved on the outer periphery of the wire feeding tube and can slide along the axial direction. The wire cylinder is fixed to the base plate by a fixing clamp and is used to drive the connecting plate to reciprocate along the wire harness axial direction. The wire tube is fixedly connected to the connecting plate.

[0017] A preferred technical solution is as follows: the guiding mechanism further includes a guide post and a guide sleeve. The guide post is fixedly mounted on the connecting plate along the axial direction of the wire harness, and the guide sleeve is fixedly mounted on the fixing block. The guide post passes through the guide sleeve and can be slidably arranged along the axial direction.

[0018] Due to the application of the above technical solution, the beneficial effects of this utility model are as follows:

[0019] This utility model discloses a wire guide device for wire harness connector production, including a wire guide mechanism, a wire clamping mechanism, a wire pulling mechanism, and a guiding mechanism. The wire guide mechanism achieves precise wire harness positioning through axial alignment of the connecting tube and the feeding tube. The wire clamping mechanism reliably clamps the wire harness by using a wire clamping cylinder to drive a movable clamping block that engages with a fixed clamping block. The wire pulling mechanism achieves smooth reciprocating motion of the wire guide mechanism through the sliding engagement of a slide rail and a slide base. The guiding mechanism achieves precise docking of the wire harness with the next workstation by using a wire guide cylinder to drive the wire tube to slide synchronously. This device solves the problems of wire harness positioning deviation, conveying slippage, unstable movement, and poor workstation docking in existing wire guide devices, effectively improving the accuracy and efficiency of wire harness connector production. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the wire device involved in this utility model. Detailed Implementation

[0021] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0022] Please see Figure 1 It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Example:

[0025] like Figure 1 As shown, according to a general technical concept of this utility model, a wire device for use in the production of wire harness connectors is provided, comprising:

[0026] The conductor mechanism 1 consists of a base plate 11, a first vertical plate 12, a second vertical plate 13, a connecting pipe 14, and a feeding pipe 15. The first vertical plate 12 and the second vertical plate 13 are fixedly mounted on two opposite sides of the base plate 11 at intervals and parallel to each other. The connecting pipe 14 is inserted into the first vertical plate 12, and the feeding pipe 15 is inserted into the second vertical plate 13. The connecting pipe 14 and the feeding pipe 15 are arranged opposite each other along the axial direction.

[0027] The wire clamping mechanism 2 is used to clamp or release the wire bundle passing through the connector 14 and the wire feed tube 15;

[0028] The wire pulling mechanism 3 is used to drive the wire pulling mechanism 1 to reciprocate along the wire harness axis;

[0029] Guiding mechanism 4 is used to guide the wire harness self-feeding tube 15 to the next work station.

[0030] like Figure 1 As shown, in an exemplary embodiment of this utility model, the wire clamping mechanism 2 consists of a fixed clamping block 21, a movable clamping block 22, and a wire clamping cylinder 23. The fixed clamping block 21 is fixed on the base plate 11 and located on one side of the connecting pipe 14 and the wire feeding pipe 15. The wire clamping cylinder 23 is fixed on the base plate 11 and located on the other side of the connecting pipe 14 and the wire feeding pipe 15. The wire clamping cylinder 23 is used to drive the movable clamping block 22 to approach or move away from the fixed clamping block 21 to clamp or release the wire bundle passing through the connecting pipe 14 and the wire feeding pipe 15.

[0031] like Figure 1 As shown, in an exemplary embodiment of this utility model, the wire drawing mechanism 3 consists of a base 31, a slide rail 32, a slide block 33, and a wire drawing cylinder 34. The slide rail 32 is fixedly mounted on the base 31 along the axial direction of the wire harness, the slide block 33 is slidably mounted on the slide rail 32, the base plate 11 is fixedly mounted on the slide block 33, and the wire drawing cylinder 34 is fixedly mounted on the base 31 and is used to drive the slide block 33 to reciprocate on the slide rail 32.

[0032] like Figure 1 As shown, in an exemplary embodiment of this utility model, the guiding mechanism 4 consists of a wire tube 41, a connecting plate 42, and a wire cylinder 43. The wire tube 41 is sleeved on the outer periphery of the wire feeding tube 15 and can be slidably arranged along the axial direction. The wire cylinder 43 is fixed on the base plate 11 by a fixing clamp 21 and is used to drive the connecting plate 42 to reciprocate along the axial direction of the wire harness. The wire tube 41 and the connecting plate 42 are fixedly connected.

[0033] like Figure 1 As shown, in an exemplary embodiment of the present invention, the guiding mechanism 4 further includes a guide post 44 and a guide sleeve 45. The guide post 44 is fixedly mounted on the connecting plate 42 along the axial direction of the wire harness, and the guide sleeve 45 is fixedly mounted on the fixing clamp 21. The guide post 44 passes through the guide sleeve 45 and can be slidably mounted along the axial direction.

[0034] Therefore, this utility model has the following advantages:

[0035] Solving the positioning deviation problem: The axial alignment design of the wiring conduit and the wire feeding conduit provides a stable guide channel for the wire harness, effectively avoiding axial offset during the wire harness transportation process, and improving the alignment accuracy of the wire harness and connector interface;

[0036] Solving the problem of slippage during conveying: The clamping method driven by the clamping cylinder can provide a stable and adjustable clamping force, avoiding slippage of the wire harness during the pulling process and reducing the error in the wire harness conveying length;

[0037] Solving the problem of unstable motion: The sliding fit between the slide rail and the slide block, combined with the linear drive of the wire drawing cylinder, reduces the amount of swaying in the reciprocating motion of the wire mechanism and significantly improves the stability of wire harness delivery;

[0038] Solving the workstation docking problem: The design of the wire conduit sliding synchronously with the connecting plate can match the movement position of the wire mechanism in real time, realize the seamless docking of the wire harness with the next workstation, reduce jamming, and improve production efficiency.

[0039] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A wire assembly for use in the production of wire harness connectors, characterized in that, include: The conductor mechanism consists of a base plate, a first vertical plate, a second vertical plate, a connecting pipe, and a feeding pipe. The first vertical plate and the second vertical plate are fixedly mounted on two opposite sides of the base plate at intervals and parallel to each other. The connecting pipe is inserted into the first vertical plate, and the feeding pipe is inserted into the second vertical plate. The connecting pipe and the feeding pipe are arranged opposite each other along the axial direction. A wire clamping mechanism for clamping or releasing the wire bundle passing through the connector and the feed tube; A wire-drawing mechanism is used to drive the conductor mechanism to reciprocate along the axial direction of the wire bundle. A guiding mechanism is used to guide the wire harness from the wire feed tube to the next work station.

2. The wire assembly for use in wire harness connector production according to claim 1, characterized in that: The wire clamping mechanism consists of a fixed clamping block, a movable clamping block, and a wire clamping cylinder. The fixed clamping block is fixed on the base plate and located on one side of the connecting pipe and the wire feeding pipe. The wire clamping cylinder is fixed on the base plate and located on the other side of the connecting pipe and the wire feeding pipe. The wire clamping cylinder is used to drive the movable clamping block to approach or move away from the fixed clamping block to clamp or release the wire bundle passing through the connecting pipe and the wire feeding pipe.

3. A wire assembly for use in wire harness connector production according to claim 1, characterized in that: The wire-drawing mechanism consists of a base, a slide rail, a slide block, and a wire-drawing cylinder. The slide rail is fixedly mounted on the base along the axial direction of the wire harness. The slide block slides on the slide rail. The base plate is fixed on the slide block. The wire-drawing cylinder is fixed on the base and is used to drive the slide block to slide back and forth on the slide rail.

4. A wire assembly for use in wire harness connector production according to claim 1, characterized in that: The guiding mechanism consists of a wire tube, a connecting plate, and a wire cylinder. The wire tube is sleeved on the outer periphery of the wire feeding tube and can slide along the axial direction. The wire cylinder is fixed to the base plate by a fixing block and is used to drive the connecting plate to reciprocate along the axial direction of the wire harness. The wire tube is fixedly connected to the connecting plate.

5. A wire assembly for use in wire harness connector production according to claim 4, characterized in that: The guiding mechanism further includes a guide post and a guide sleeve. The guide post is fixedly mounted on the connecting plate along the axial direction of the wire harness, and the guide sleeve is fixedly mounted on the fixing block. The guide post passes through the guide sleeve and can be slidably arranged along the axial direction.

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