A winding device for electrically welded mesh production

Abstract

The utility model discloses a kind of winding devices for electrically welded net production, it is related to electrically welded net production equipment technical field, including winding assembly and the winding roller of being set on winding assembly, four fastening assemblies are sleeved on the winding roller, four fastening assemblies are in two groups, the pressing plate for the electrically welded net end portion is tightly attached to the outer surface of winding roller and is arranged between two groups of fastening assemblies, fastening assembly includes two clamps oppositely sleeved on the outer surface of winding roller and the fastening bolt two of being threaded between two clamps, the end of fastening bolt two is threadedly connected with nut, by the cooperation of pressing plate, clamp and fastening bolt one, fastening bolt two, electrically welded net end portion is fixed using flexible pressing mode, without matching specific mesh size, adapt to different specifications electrically welded net, and avoid net edge damage, simultaneously fixed firm, prevent slipping when winding.

Description

Technical Field

[0001] This utility model relates to the technical field of welded wire mesh production equipment, and in particular to a winding device for welded wire mesh production. Background Technology

[0002] Welded wire mesh is a commonly used material in fields such as building protection, aquaculture fencing, and industrial screening. In its production process, the winding process directly affects the product's regularity, storage and transportation convenience, and subsequent user experience, and is one of the key links to ensure the quality of finished welded wire mesh products. The winding device for welded wire mesh production is a special equipment that drives the winding roller to rotate and wind the continuously formed welded wire mesh into a regular roll. The core requirement is to achieve stable and efficient winding of the welded wire mesh, while taking into account the reliability of the mesh body fixation and the smoothness of the winding process. Existing winding devices often use slotted clamps or hooks to fix the ends of welded wire mesh. Slotted clamps require matching specific mesh sizes and have poor flexibility in adapting to different specifications of welded wire mesh. Hooked clamps are prone to snagging, causing deformation and damage to the mesh edges, which affects product quality. At the same time, both fixing methods have the problem of unstable mesh end fixing, which can easily lead to mesh slippage and displacement during winding, reducing winding efficiency and roll uniformity. Therefore, a winding device for welded wire mesh production is proposed. Utility Model Content

[0003] The purpose of this utility model is to solve the problems existing in the technology where, when fixing the ends of welded wire mesh, existing winding devices mostly use slotted clamping or hook hanging methods: slotted fixing requires matching specific mesh sizes and has poor flexibility in adapting to different specifications of welded wire mesh; hook fixing is easy to snag, causing deformation and damage to the mesh edges, affecting product quality; at the same time, both fixing methods have the problem of insecure mesh end fixing, which can easily lead to mesh slippage and displacement during winding, reducing winding efficiency and roll uniformity. Therefore, a winding device for welded wire mesh production is proposed.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A winding device for producing welded wire mesh includes a winding assembly and a winding roller disposed on the winding assembly. Four fastening components are sleeved on the winding roller. The four fastening components are arranged in pairs. A pressure plate is provided between each pair of fastening components to press the end of the welded wire mesh tightly against the outer surface of the winding roller. Each fastening component includes two clamps sleeved on the outer surface of the winding roller and a second fastening bolt passing between the two clamps. The end of the second fastening bolt is threaded with a nut. One of the clamps has a notch for accommodating the pressure plate, and a first fastening bolt for pressing the end of the pressure plate is threaded at the notch. The rear end of the winding assembly is equipped with a cleaning component for removing welding residues left on the surface of the welded wire mesh.

[0005] Using the above method, the take-up roller rotates to wind the welded wire mesh; the four fastening components are symmetrically distributed in pairs to ensure balanced fixing force; the pressure plate directly adheres to the end of the welded wire mesh and is tightened with clamps to prevent damage to the mesh edges; the clamps are adapted to take-up rollers of different diameters by being nested together, and the second fastening bolt and nut are used to lock the clamps; the first fastening bolt presses the pressure plate to ensure that the mesh end is firmly fixed; the cleaning component removes residue before winding, improving product cleanliness.

[0006] The outer surface of the clamp is threaded with two limiting rods, which are used to restrict the two sides of the welded wire mesh.

[0007] Using the above method, the spacing of the limiting rod is adjusted through a threaded connection, which can be adapted to welded wire mesh of different widths, effectively preventing the mesh from shifting left and right during winding and ensuring the regularity of the roll.

[0008] The inner wall of the clamp is fixedly connected with a rubber pad, and the bottom of the pressure plate is fixedly connected with multiple clamping blocks, which are used to clamp the iron bars at the end of the welded wire mesh.

[0009] Using the above method, the rubber pad on the inner wall of the clamp increases friction, improves the fixing stability between the clamp and the winding roller, and avoids rigid contact that could scratch the winding roller; the locking block at the bottom of the pressure plate is embedded in the gap of the welded wire mesh strip to enhance the clamping effect and prevent the mesh end from slipping off during winding.

[0010] The cleaning assembly includes a motor fixedly connected to the winding assembly and two rotating shafts rotatably connected to the winding assembly. A cleaning rod is provided between the two rotating shafts. Slots are provided at the ends of the two rotating shafts. Inserts for inserting into the slots are fixed at both ends of the cleaning rod. Mounting bolts are threadedly connected to the corresponding slots on the two rotating shafts. Threaded holes for the mounting bolts to pass through are provided on the inserts. The motor and the rotating shaft cooperate with each other.

[0011] Using the above method, the motor provides power to the cleaning components; shaft one and shaft two support and drive the cleaning rod to rotate; the cleaning rod is installed by fitting a plug into a slot, and is locked in place by mounting bolt one, which facilitates disassembly and replacement; the motor and shaft one work together to drive the cleaning rod to rotate, efficiently removing welding residue from the surface of the welded wire mesh.

[0012] There are two of each of the rotating shaft one, cleaning rod and rotating shaft two, with the two cleaning rods located on the upper and lower sides of the welded wire mesh respectively.

[0013] Using the above method, the two cleaning rods correspond to the upper and lower surfaces of the welding wire mesh, respectively, and perform cleaning operations simultaneously to ensure that the residue is thoroughly removed and further improve the cleanliness of the product surface.

[0014] The output shaft of the motor is fixedly connected to a drive gear, and the outer surface of the rotating shaft is fixedly connected to a driven gear that meshes with the drive gear.

[0015] Using the above method, the driving gear and the driven gear mesh and transmit power to the first rotating shaft in a stable manner, ensuring that the cleaning rod rotates at a uniform speed and improving the stability and consistency of the cleaning effect.

[0016] This utility model has the following beneficial effects: 1. In this utility model, the ends of the welded wire mesh are fixed by a pressing method through the cooperation of the pressure plate, clamp, and fastening bolt one and fastening bolt two. It does not require matching specific mesh size, adapts to different specifications of welded wire mesh, avoids damage to the mesh edge, and is firmly fixed to prevent slippage during winding.

[0017] 2. In this utility model, the limiting rod effectively prevents the mesh from shifting to both sides, ensuring the neatness of the rolled material after winding and reducing subsequent processing costs.

[0018] 3. In this utility model, the cleaning component cleans by rotating the upper and lower cleaning rods synchronously, which can thoroughly remove welding residue from the surface of the welded wire mesh and improve the product's appearance and quality. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure proposed in this utility model; Figure 2 This is a schematic diagram of the overall structure of this utility model from another angle; Figure 3 This is a schematic diagram of the fastening component structure in this utility model; Figure 4 This is a schematic diagram of the exploded structure of the fastening component in this utility model; Figure 5 This is a schematic diagram of the cleaning component structure in this utility model; Figure 6 This is an exploded view of the cleaning component in this utility model; Figure 7 for Figure 5 Enlarged schematic diagram of the structure at point A in the middle.

[0020] In the diagram: 1. Rewinding assembly; 2. Rewinding roller; 3. Fastening assembly; 4. Cleaning assembly; 5. Clamp; 6. Pressure plate; 7. Fastening bolt one; 8. Fastening bolt two; 9. Nut; 10. Limiting rod; 11. Motor; 12. Drive gear; 13. Shaft one; 14. Driven gear; 15. Cleaning rod; 16. Mounting bolt; 17. Shaft two. Detailed Implementation

[0021] like Figures 1-7As shown, the present invention proposes a winding device for producing welded wire mesh, including a winding assembly 1 and a winding roller 2 disposed on the winding assembly 1. Four fastening components 3 are sleeved on the winding roller 2. The four fastening components 3 are arranged in pairs. A pressure plate 6 is provided between each pair of fastening components 3 for pressing the end of the welded wire mesh tightly against the outer surface of the winding roller 2. The fastening component 3 includes two clamps 5 that are sleeved on the outer surface of the winding roller 2 and a second fastening bolt 8 that passes between the two clamps 5. The end of the second fastening bolt 8 is threadedly connected to a nut 9. One of the clamps 5 is provided with a notch to accommodate the pressure plate 6 and a first fastening bolt 7 for pressing the end of the pressure plate 6 is threadedly connected at the notch position. A cleaning component 4 is installed at the rear end of the winding assembly 1 to remove welding residue left on the surface of the welded wire mesh. The winding roller 2 rotates to wind the welded wire mesh; four fastening components 3 are symmetrically distributed in pairs to ensure balanced fixing force; the pressure plate 6 directly adheres to the end of the welded wire mesh and works with the clamp 5 to press it tightly, preventing damage to the mesh edge; the clamp 5 is adapted to winding rollers 2 of different diameters by relative nesting, and the second fastening bolt 8 and nut 9 work together to lock the clamp 5; the first fastening bolt 7 presses the pressure plate 6 to ensure that the mesh end is firmly fixed; the cleaning component 4 removes residue before winding, improving the cleanliness of the product.

[0022] The outer surface of the clamp 5 has two limit rods 10 connected by threads. The limit rods 10 are used to restrict the two sides of the welded wire mesh. The limit rods 10 achieve spacing adjustment through threaded connection, adapting to welded wire mesh of different widths, effectively preventing the mesh from shifting left and right during winding, and ensuring the regularity of the roll.

[0023] The inner wall of the clamp 5 is fixedly connected with a rubber pad, and the bottom of the pressure plate 6 is fixedly connected with multiple locking blocks. These locking blocks are used to hold the iron strips at the ends of the welded wire mesh. The rubber pad on the inner wall of the clamp 5 increases friction, improves the fixing stability between the clamp 5 and the winding roller 2, and avoids rigid contact that could scratch the winding roller 2. The locking blocks at the bottom of the pressure plate 6 are embedded in the gaps between the iron strips of the welded wire mesh, enhancing the clamping effect and preventing the mesh ends from slipping off during winding.

[0024] The cleaning assembly 4 includes a motor 11 fixedly connected to the winding assembly 1, and two rotating shafts 13 and 17 rotatably connected to the winding assembly 1. A cleaning rod 15 is disposed between the two rotating shafts 13 and 17. Slots are provided at the ends of both rotating shafts 13 and 17. Inserts for inserting into the slots are fixed at both ends of the cleaning rod 15. Mounting bolts 16 are threadedly connected to the corresponding slots on both rotating shafts 13 and 17. Threaded holes for the mounting bolts 16 to pass through are provided on the inserts. The motor 11 and rotating shaft 13 cooperate with each other. The motor 11 provides power to the cleaning assembly 4; rotating shafts 13 and 17 support and drive the cleaning rod 15 to rotate; the cleaning rod 15 is installed by the insertions and slots, and locked in place by the mounting bolts 16, facilitating disassembly and replacement; the motor 11 and rotating shaft 13 cooperate to drive the cleaning rod 15 to rotate, efficiently removing welding residue from the surface of the welded wire mesh.

[0025] There are two of each of the rotating shaft 13, cleaning rod 15, and rotating shaft 2 17. The two cleaning rods 15 are located on the upper and lower sides of the welded wire mesh, respectively. The two cleaning rods 15 correspond to the upper and lower surfaces of the welded wire mesh, and perform cleaning operations simultaneously to ensure thorough removal of residue and further improve the cleanliness of the product surface.

[0026] The output shaft of motor 11 is fixedly connected to a drive gear 12, and the outer surface of rotating shaft 13 is fixedly connected to a driven gear 14 that meshes with the drive gear 12. The drive gear 12 and the driven gear 14 mesh and drive each other, stably transmitting the power of motor 11 to rotating shaft 13, ensuring that cleaning rod 15 rotates at a uniform speed, and improving the stability and consistency of cleaning effect.

[0027] In this embodiment, when in use, the four fastening components 3 are first fitted onto the take-up roller 2 with clamps 5. The distance between the two sets of fastening components 3 is adjusted according to the specifications of the welded wire mesh. Then, the clamps 5 are locked and fixed onto the take-up roller 2 with fastening bolts 8 and nuts 9. The rubber pad on the inner wall of the clamps 5 enhances the stability of the fixation.

[0028] Place the pressure plate 6 directly into the notch on one of the clamps 5, place the end of the welded wire mesh between the pressure plate 6 and the winding roller 2, the clamp at the bottom of the pressure plate 6 holds the iron strip at the end of the welded wire mesh, tighten the fastening bolt 7 to press the pressure plate 6, and achieve a firm and non-destructive fixation of the end of the welded wire mesh.

[0029] The limiting rod 10 is installed on the clamp 5 by a threaded connection, so that multiple limiting rods 10 respectively fit against both sides of the welded wire mesh. The winding assembly 1 is started to drive the winding roller 2 to rotate and neatly wind up the welded wire mesh. Therefore, some of the technology is existing technology in this device, and the working principle is a well-known technology, which will not be described in detail here.

[0030] Simultaneously, the motor 11 is started, and the output shaft of the motor 11 drives the drive gear 12 to rotate. The drive gear 12 meshes and drives the driven gear 14 to rotate, which in turn drives the rotating shaft 13 to rotate. The rotating shaft 13 drives the rotating shaft 2 17 to rotate synchronously through the cleaning rod 15. During the rotation process, the cleaning rods 15 on both sides of the welding wire mesh thoroughly remove the welding residue left on the surface.

[0031] When the cleaning rod 15 is worn and needs to be replaced, unscrew the mounting bolt 16, remove the inserts at both ends of the cleaning rod 15 from the slots of the rotating shaft 13 and the rotating shaft 2 17, replace the cleaning rod 15 with a new one, reinsert the inserts into the slots and lock them in place with the mounting bolt 16. The operation is convenient and efficient.

Claims

1. A winding device for producing welded wire mesh, comprising a winding assembly (1) and a winding roller (2) disposed on the winding assembly (1), characterized in that, Four fastening components (3) are fitted on the take-up roller (2). The four fastening components (3) are in pairs. Between each pair of fastening components (3), there is a pressure plate (6) for pressing the end of the welded wire mesh against the outer surface of the take-up roller (2). The fastening component (3) includes two clamps (5) fitted on the outer surface of the take-up roller (2) and a second fastening bolt (8) passing between the two clamps (5). The end of the second fastening bolt (8) is threaded with a nut (9). One of the clamps (5) is provided with a notch to accommodate the pressure plate (6) and a first fastening bolt (7) for pressing the end of the pressure plate (6) is threaded at the notch. The rear end of the winding assembly (1) is provided with a cleaning assembly (4) for removing welding residues left on the surface of the welded wire mesh.

2. The winding device for producing welded wire mesh according to claim 1, characterized in that, The outer surface of the clamp (5) is threaded with two limiting rods (10), which are used to restrict the two sides of the welded wire mesh.

3. A winding device for producing welded wire mesh according to claim 1, characterized in that, The inner wall of the clamp (5) is fixedly connected with a rubber pad, and the bottom of the pressure plate (6) is fixedly connected with multiple clips, which are used to hold the iron strips at the end of the welded wire mesh.

4. A winding device for producing welded wire mesh according to claim 1, characterized in that, The cleaning component (4) includes a motor (11) fixedly connected to the winding component (1) and a rotating shaft (13) and a rotating shaft (17) rotatably connected to the winding component (1). A cleaning rod (15) is provided between the rotating shaft (13) and the rotating shaft (17). The ends of the rotating shaft (13) and the rotating shaft (17) are provided with slots. Both ends of the cleaning rod (15) are fixed with inserts for inserting into the slots. The rotating shaft (13) and the rotating shaft (17) are threadedly connected with mounting bolts (16) at the corresponding slot positions. The inserts are provided with threaded holes for the mounting bolts (16) to pass through. The motor (11) and the rotating shaft (13) cooperate with each other.

5. A winding device for producing welded wire mesh according to claim 4, characterized in that, There are two of each of the rotating shaft one (13), cleaning rod (15) and rotating shaft two (17), with the two cleaning rods (15) located on the upper and lower sides of the welded wire mesh respectively.

6. A winding device for producing welded wire mesh according to claim 4, characterized in that, The output shaft of the motor (11) is fixedly connected to the drive gear (12), and the outer surface of the rotating shaft (13) is fixedly connected to the driven gear (14) that meshes with the drive gear (12).

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