An oil-water separation device for industrial wastewater treatment
Patent Information
- Application Number
- CN202522022052.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0004]上述专利在实际使用时,通过过滤篮对污水中的固体杂质进行预先拦截,以避免杂质进入后续分离单元造成管道堵塞或设备磨损,但随着杂质堆积,过滤篮的孔隙会逐渐堵塞,从而导致水流阻力增大,污水通过速度降低,进而会影响整体处理效率,因此我们需要提出一种工业污水处理用油水分离设备
本实用新型通过过滤组件和清理组件的设置,过滤组件可有效拦截固体杂质,同时清理组件可对过滤组件表面堆积的杂质进行及时清理,确保过滤组件上方终保持畅通,有效解决了传统设备因杂质堆积导致的水流阻力增大的问题,从而可维持稳定的污水通过速率,保证了油水分离过程的连续性和稳定性,进而提升分离设备的整体处理效率。
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Figure CN224917560U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wastewater treatment equipment, specifically to an oil-water separation device for industrial wastewater treatment. Background Technology
[0002] Industrial wastewater refers to wastewater and waste liquid generated during industrial production. It contains industrial raw materials, intermediate products, by-products, and pollutants that are lost with the water. Large amounts of oil-water mixtures are often generated in industrial production. If these large amounts of oil-water mixtures are discharged directly without treatment, they will cause serious environmental pollution.
[0003] An existing oil-water separation device for industrial wastewater treatment (publication number CN217921660U) includes a housing, four support rods symmetrically fixedly connected to the bottom of the housing, two adjacent support rods being fixedly connected to a tank, a filter basket placed inside the housing, a suction pump fixedly installed on the top of two tanks, a three-way solenoid valve fixedly installed at the input end of the suction pump, an outer shell fixedly connected to the top of each of the two tanks, and a drive assembly installed inside each of the two outer shells.
[0004] In practical use, the aforementioned patent uses a filter basket to pre-intercept solid impurities in wastewater to prevent impurities from entering subsequent separation units and causing pipe blockage or equipment wear. However, as impurities accumulate, the pores of the filter basket gradually become clogged, leading to increased water flow resistance and reduced wastewater flow speed, which in turn affects the overall treatment efficiency. Therefore, we need to propose an oil-water separation device for industrial wastewater treatment. Utility Model Content
[0005] The purpose of this utility model is to provide an oil-water separation device for industrial wastewater treatment. By setting up a filter component and a cleaning component, the filter component can effectively intercept solid impurities, while the cleaning component can scrape and clean the impurities intercepted above the filter component, thereby solving the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: An oil-water separation device for industrial wastewater treatment includes: a treatment tank; a U-shaped support frame fixedly installed inside the treatment tank; a filter assembly for pre-intercepting and filtering impurities in the wastewater, the filter assembly being installed on the U-shaped support frame; and a cleaning assembly for timely cleaning of impurities on the surface of the filter assembly, the cleaning assembly being disposed inside the treatment tank.
[0007] Preferably, the cleaning assembly includes a support plate, an electric push rod, a scraper, and two sets of guide rods; The support plate is fixedly installed on one side of the processing box, the electric push rod is fixedly installed on the top of the support plate, and the telescopic end of the electric push rod passes through the processing box and is fixedly connected to one side of the scraper. Two sets of guide rods are respectively fixedly installed on one side of the scraper, and both sets of guide rods are slidably arranged inside the processing box. The bottom of the scraper is in contact with the top of the filter assembly.
[0008] Preferably, the filter assembly includes a filter screen and two sets of filter baskets; the filter screen is installed on the top of the U-shaped support frame, and the two sets of filter baskets are respectively fixedly connected to both sides of the filter screen.
[0009] Preferably, it also includes a separation component for separating oil and water in the filtered wastewater, and the separation component is located below the filter component.
[0010] Preferably, the separation assembly includes a first isolation membrane, a second isolation membrane, an oil storage chamber, a water storage chamber, an oil drain pipe, and a drain pipe; the first isolation membrane and the second isolation membrane are both fixedly installed inside the processing tank, the oil storage chamber is located on one side of the first isolation membrane, the water storage chamber is located on the other side of the first isolation membrane, the oil drain pipe is connected to the bottom of the oil storage chamber, and the drain pipe is connected to the bottom of the water storage chamber.
[0011] Preferably, the first isolation membrane is inclined, and one end of the first isolation membrane is fixedly connected to the top end of the second isolation membrane.
[0012] Preferably, a first guide block is fixedly installed at the bottom of the oil storage cavity, and the first guide block is inclined.
[0013] Preferably, a second guide block is fixedly installed at the bottom of the water storage cavity, and the second guide block is inclined.
[0014] Compared with the prior art, the beneficial effects of this utility model are: This invention, through the arrangement of a filtration component and a cleaning component, allows the filtration component to effectively intercept solid impurities, while the cleaning component promptly removes impurities accumulated on the surface of the filtration component, ensuring that the top of the filtration component remains unobstructed. This effectively solves the problem of increased water flow resistance caused by impurity accumulation in traditional equipment, thereby maintaining a stable wastewater flow rate, ensuring the continuity and stability of the oil-water separation process, and ultimately improving the overall processing efficiency of the separation equipment. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional schematic diagram of the processing box of this utility model; Figure 3 This is a schematic diagram of the structure of the separation component of this utility model; Figure 4This is a schematic diagram of the structure of the filter assembly and cleaning assembly of this utility model.
[0016] In the diagram: 1. Processing box; 2. U-shaped support frame; 3. Filter assembly; 31. Filter screen; 32. Filter basket; 4. Cleaning assembly; 41. Support plate; 42. Electric push rod; 43. Scraper; 44. Guide rod; 5. Separation assembly; 51. First separation membrane; 52. Second separation membrane; 53. Oil storage chamber; 54. Water storage chamber; 55. Oil drain pipe; 56. Drain pipe; 6. First guide block; 7. Second guide block. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-4 This utility model provides a technical solution: An oil-water separation device for industrial wastewater treatment includes: a treatment tank 1; a U-shaped support frame 2, fixedly installed inside the treatment tank 1; a filter assembly 3 for pre-intercepting and filtering impurities in the wastewater, and the filter assembly 3 is installed on the U-shaped support frame 2; and a cleaning assembly 4 for timely cleaning of impurities on the surface of the filter assembly 3, and the cleaning assembly 4 is disposed inside the treatment tank 1.
[0019] With the arrangement of treatment box 1, U-shaped support frame 2, filter assembly 3 and cleaning assembly 4, the U-shaped support frame 2 provides stable support for filter assembly 3, and the filter assembly 3 and U-shaped support frame 2 are detachably installed for easy maintenance and replacement. As a pretreatment unit, filter assembly 3 can intercept particulate impurities in wastewater to prevent them from entering the subsequent separation process and causing blockage or efficiency reduction. The cleaning assembly 4 automatically removes impurities from the surface of filter assembly 3 by mechanical means, maintains filtration efficiency, reduces manual intervention, and extends the service life of filter assembly 3.
[0020] The cleaning component 4 includes a support plate 41, an electric push rod 42, a scraper 43, and two sets of guide rods 44. The support plate 41 is fixedly installed on one side of the treatment box 1, the electric push rod 42 is fixedly installed on the top of the support plate 41, and the telescopic end of the electric push rod 42 passes through the treatment box 1 and is fixedly connected to one side of the scraper 43. The two sets of guide rods 44 are respectively fixedly installed on one side of the scraper 43, and both sets of guide rods 44 are slidably arranged inside the treatment box 1. The bottom of the scraper 43 is in contact with the top of the filter component 3.
[0021] With the support plate 41, electric push rod 42, scraper 43, and two sets of guide rods 44, the support plate 41 provides stable support for the electric push rod 42, ensuring the stability of its telescopic movement. The electric push rod 42 can be a Taiwan APL linear transmission waterproof electric push rod. The electric push rod 42 serves as a power source and is electrically connected to the controller. This is existing technology and will not be elaborated on here. The reciprocating telescopic movement is controlled by the controller. Its travel distance matches the width of the filter assembly 3, and the scraper 43 keeps in close contact with the filter screen 31, thereby ensuring the cleaning effect. The two sets of guide rods 44 ensure the accuracy of the scraper 43's movement trajectory and prevent deviation.
[0022] Specifically, the filter assembly 3 includes a filter screen 31 and two sets of filter baskets 32; the filter screen 31 is installed on the top of the U-shaped support frame 2, and the two sets of filter baskets 32 are fixedly connected to both sides of the filter screen 31.
[0023] With the filter screen 31 and two sets of filter baskets 32, the filter screen 31 is located directly below the feed pipe, which can effectively intercept solid impurities in the sewage. The filter baskets 32 on both sides are used to collect impurities pushed by the scraper 43. The scraper 43 pushes the impurities away from the filter screen 31 body to the basket area, effectively maintaining the permeability of the main filtration area and ensuring the continuous and stable filtration efficiency of the filter screen 31.
[0024] In a further preferred embodiment, a separation component 5 is also included for separating oil and water in the filtered wastewater, and the separation component 5 is located below the filter component 3.
[0025] By setting up the separation component 5, the filtered wastewater can flow naturally into the separation zone. The separation process does not require additional power and is completed by gravity, which is both energy-saving and reliable.
[0026] Specifically, the separation component 5 includes a first isolation membrane 51, a second isolation membrane 52, an oil storage chamber 53, a water storage chamber 54, an oil drain pipe 55, and a drain pipe 56. The first isolation membrane 51 and the second isolation membrane 52 are both fixedly installed inside the processing tank 1. The oil storage chamber 53 is located on one side of the first isolation membrane 51, and the water storage chamber 54 is located on the other side of the first isolation membrane 51. The oil drain pipe 55 is connected to the bottom of the oil storage chamber 53, and the drain pipe 56 is connected to the bottom of the water storage chamber 54.
[0027] With the arrangement of the first isolation membrane 51, the second isolation membrane 52, the oil storage chamber 53, the water storage chamber 54, the oil drain pipe 55, and the drain pipe 56, the first isolation membrane 51 and the second isolation membrane 52 are made of oleophilic and hydrophobic or hydrophilic and oleophobic polymer materials, and have a microporous structure on their surface, allowing a specific phase to pass through while blocking another phase. The oil is blocked by the isolation membrane and remains in the oil storage chamber 53, while the water passes through the isolation membrane into the water storage chamber 54 and is then discharged through the drain pipe 56. After the sewage is discharged, the solenoid valve on the oil drain pipe 55 is opened to discharge the oil in the oil storage chamber 53 through the oil drain pipe 55. The solenoid valve is existing technology and is electrically connected to the controller, which will not be described in detail here.
[0028] The first isolation membrane 51 is inclined, and one end of the first isolation membrane 51 is fixedly connected to the top end of the second isolation membrane 52.
[0029] The inclined first isolation membrane 51 increases the separation area of the wastewater and improves the treatment efficiency. The connection between the first isolation membrane 51 and the second isolation membrane 52 forms a continuous separation channel, which enables the oil-water mixture to be fully separated.
[0030] Specifically, a first guide block 6 is fixedly installed at the bottom of the oil storage cavity 53, and the first guide block 6 is inclined.
[0031] By setting the first guide block 6, the oil phase at the bottom of the oil storage chamber 53 can flow smoothly into the oil drain pipe 55, avoiding residue.
[0032] The water storage cavity 54 has a second guide block 7 fixedly installed at its inner bottom, and the second guide block 7 is inclined.
[0033] By setting the second guide block 7, similar to the first guide block 6, the water phase in the water storage chamber 54 is guided to flow to the drain pipe 56, ensuring the rapid discharge of sewage.
[0034] Working principle: When this utility model is used, sewage first enters the treatment tank 1 through the feed pipe at the top of the treatment tank 1, and then passes through the filter screen 31 installed on the U-shaped support frame 2 to intercept and filter particulate impurities in the sewage. At the same time, the electric push rod 42 is activated. When the electric push rod 42 extends, the scraper 43 pushes the impurities into one set of filter baskets 32. When the electric push rod 42 retracts, the scraper 43 moves in the opposite direction and pushes the impurities into another set of filter baskets 32. This process can continuously remove impurities from the filter screen 31 to ensure that the filtration channel is unobstructed. The residual wastewater in the impurities accumulated in the filter basket 32 continues to be filtered through the mesh basket. The filtered wastewater enters the separation component 5. The separation component 5 achieves oil-water separation through the inclined first isolation membrane 51 and second isolation membrane 52. The oil is blocked by the isolation membrane and remains in the oil storage chamber 53, while the water passes through the isolation membrane into the water storage chamber 54 and is then discharged through the drain pipe 56. After the sewage is discharged, the solenoid valve on the oil drain pipe 55 is opened to discharge the oil in the oil storage chamber 53 through the oil drain pipe 55.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An oil-water separation device for industrial wastewater treatment, characterized in that, include: Processing box (1), the top of which is provided with a feed pipe; A U-shaped support frame (2) is fixedly installed inside the processing box (1); A filter assembly (3) is used to pre-intercept and filter impurities in wastewater. The filter assembly (3) is installed on a U-shaped support frame (2). The filter assembly (3) and the U-shaped support frame (2) are detachably installed. The filter assembly (3) includes a filter screen (31) and two sets of filter baskets (32). The filter screen (31) is installed on the top of the U-shaped support frame (2) and located directly below the feed pipe. The two sets of filter baskets (32) are fixedly connected to both sides of the filter screen (31). The two sets of filter baskets (32) are used to collect impurities pushed by the scraper (43). A cleaning assembly (4) is used to clean impurities on the surface of the filter assembly (3) in a timely manner, and the cleaning assembly (4) is set inside the processing box (1); the cleaning assembly (4) includes a support plate (41), an electric push rod (42), a scraper (43) and two sets of guide rods (44); the support plate (41) is fixedly installed on one side of the processing box (1), the electric push rod (42) is fixedly installed on the top of the support plate (41), and the telescopic end of the electric push rod (42) passes through the processing box (1) and is fixedly connected to one side of the scraper (43), and the two sets of guide rods (44) The rods (44) are fixedly installed on one side of the scraper (43), and both sets of guide rods (44) are slidably arranged in the processing box (1). The bottom of the scraper (43) is in contact with the top of the filter assembly (3). The travel of the electric push rod (42) is matched with the width of the filter assembly (3). When the electric push rod (42) extends, the scraper (43) pushes the impurities into one of the filter baskets (32). When the electric push rod (42) retracts, the scraper (43) moves in the opposite direction and pushes the impurities into the other filter basket (32). A separation component (5) for separating oil and water in filtered wastewater, and the separation component (5) is located below the filter component (3).
2. The oil-water separation equipment for industrial wastewater treatment according to claim 1, characterized in that: The electric push rod (42) is a linear transmission waterproof electric push rod, and the electric push rod (42) is electrically connected to the controller.
3. The oil-water separation equipment for industrial wastewater treatment according to claim 1, characterized in that: The separation component (5) includes a first isolation membrane (51), a second isolation membrane (52), an oil storage chamber (53), a water storage chamber (54), an oil drain pipe (55), and a drain pipe (56); the first isolation membrane (51) and the second isolation membrane (52) are both fixedly installed inside the processing tank (1), the oil storage chamber (53) is located on one side of the first isolation membrane (51), the water storage chamber (54) is located on the other side of the first isolation membrane (51), the oil drain pipe (55) is connected to the bottom of the oil storage chamber (53), and the drain pipe (56) is connected to the bottom of the water storage chamber (54).
4. The oil-water separation equipment for industrial wastewater treatment according to claim 3, characterized in that: The first isolation membrane (51) is inclined, and one end of the first isolation membrane (51) is fixedly connected to the top end of the second isolation membrane (52).
5. The oil-water separation equipment for industrial wastewater treatment according to claim 3, characterized in that: The first isolation membrane (51) and the second isolation membrane (52) are both made of oleophilic and hydrophobic or hydrophilic and oleophobic polymer materials, and the surfaces of the first isolation membrane (51) and the second isolation membrane (52) have microporous structures.
6. The oil-water separation equipment for industrial wastewater treatment according to claim 3, characterized in that: A solenoid valve is installed on the oil drain pipe (55), and the solenoid valve is electrically connected to the controller.
7. An oil-water separation device for industrial wastewater treatment according to claim 3, characterized in that: The bottom of the oil storage chamber (53) is fixedly equipped with a first guide block (6), and the first guide block (6) is inclined.
8. An oil-water separation device for industrial wastewater treatment according to claim 3, characterized in that: The bottom of the water storage cavity (54) is fixedly installed with a second guide block (7), and the second guide block (7) is inclined.
Citation Information
Patent Citations
Oil-water separation device for industrial sewage treatment
CN217921660U
