A glass breaking device
Patent Information
- Application Number
- CN202522532661.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0003]对于一些特定的玻璃,如具有两面结构的玻璃,即一面为CF结构、另一面为TFT结构等形式的,在对其进行切割、掰片时,需要先切割一面、在将玻璃整个翻转后切割另一面,不仅需要顺序的进行二遍切割动作,导致切割效率较低,而且对于整体结构的玻璃,当其占用一定的空间时,其翻转也需要一定的过程并占用一定的空间,且在翻转过程中有可能导致玻璃受损
[0019]1.通过吸附台和夹持组件可对玻璃进行定位,并通过下切割单元和上切割单元共同对玻璃的下端和上端同步切割,并经夹持组件翻转从而于切割位置处掰断玻璃,该过程中可实现玻璃下端和上端的同步切割,可避免切割一面后需将玻璃整体翻转后再切割另一面,提高了玻璃的处理效率;
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Figure CN224917678U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of glass processing equipment, and in particular to a glass breaking device. Background Technology
[0002] In the processing of optical glass, the process involves cutting a monolithic glass structure into individual glass pieces, and then processing each individual glass piece to obtain the finished glass product.
[0003] For certain types of glass, such as glass with a two-sided structure, i.e., one side is a CF structure and the other side is a TFT structure, when cutting or breaking it, it is necessary to cut one side first, and then flip the glass over to cut the other side. This not only requires two sequential cutting actions, resulting in low cutting efficiency, but also, for glass with an integral structure, when it occupies a certain amount of space, flipping it also requires a certain process and occupies a certain amount of space, and there is a possibility that the glass may be damaged during the flipping process. Utility Model Content
[0004] The purpose of this invention is to provide a glass breaking device. The glass can be positioned by an adsorption platform and a clamping assembly. The lower and upper cutting units work together to cut the lower and upper ends of the glass simultaneously. The glass is then broken at the cutting position by flipping it over by the clamping assembly. This process can achieve simultaneous cutting of the lower and upper ends of the glass, avoiding the need to flip the glass over after cutting one side before cutting the other side, thus improving the glass processing efficiency.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is: a glass breaking device, comprising a machine base and a component disposed on the machine base:
[0006] The feeding mechanism includes at least one adsorption stage for adsorbing glass.
[0007] The cutting mechanism includes a lower cutting unit and an upper cutting unit. The lower cutting unit includes a first X-axis translation module and at least one cutting component disposed on the first X-axis translation module. The upper cutting unit includes a second X-axis translation module and at least one inverted cutting component disposed on the second X-axis translation module. The two cutting components located on the first X-axis translation module and the second X-axis translation module are driven to act oppositely on the lower and upper ends of the glass on the adsorption stage, respectively.
[0008] The glass breaking mechanism includes a horizontal moving module, a lifting moving module, a rotating module, a transverse moving module, and a clamping assembly. The lifting moving module is disposed on the horizontal moving module, the rotating module is disposed on the lifting moving module, the transverse moving module is disposed on the rotating module, and at least one of the clamping assemblies is disposed on the transverse moving module and is driven, clamped, positioned, and protrudes from the side of the glass on the adsorption stage.
[0009] As a further optimization, the cutting assembly includes a Y-axis translation module, a lifting module, and a cutting head. The Y-axis translation module is mounted on a first X-axis translation module or a second X-axis translation module via a sliding plate. The lifting module is mounted on the Y-axis translation module, and the cutting head is mounted on the lifting module.
[0010] As a further optimization, a support plate is provided at the lower end of the cutting component in the lower cutting unit, and a support roller is rotatably provided at the lower end of the support plate. A support frame is provided on the machine base, and the support roller abuts against the upper end of the support frame.
[0011] As a further optimization, the cutting mechanism also includes a camera mounted on the slide plate, which can be used for positioning and detection via vision.
[0012] As a further optimization, the feeding mechanism also includes an auxiliary worktable, which includes a mounting plate and a plurality of rotatable feeding rollers mounted on the mounting plate for rolling support of the glass, so as to facilitate glass feeding.
[0013] As a further optimization, the clamping assembly includes a clamping cylinder and a pair of clamping plates disposed at the output end of the clamping cylinder.
[0014] As a further optimization, there are two of each of the adsorption stage, the cutting component in the lower cutting unit, the cutting component in the upper cutting unit, and the clamping component.
[0015] As a further optimization, the glass breaking device also includes a first cleaning mechanism, which is located beside the adsorption platform. The first cleaning mechanism includes a rodless cylinder, a lifting cylinder, and a first cleaning brush. The lifting cylinder is mounted on the output end of the rodless cylinder via a bracket, and the first cleaning brush is provided at its output end. The first cleaning brush is driven to clean the upper surface of the glass located on the adsorption platform.
[0016] As a further optimization, the glass breaking device also includes a second cleaning mechanism, which is located beside the breaking mechanism. The second cleaning mechanism includes a bracket and a second cleaning brush located at the lower end of the bracket. The second cleaning brush is used to clean the glass that has been clamped and broken by the breaking mechanism.
[0017] As a further optimization, the glass breaking device also includes a bait basket, which is located below the cutting mechanism and is used for waste materials after the mobile phone is cut.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The glass can be positioned by the adsorption stage and clamping assembly, and the lower and upper cutting units can cut the lower and upper ends of the glass simultaneously. The glass is then flipped by the clamping assembly and broken at the cutting position. This process can achieve simultaneous cutting of the lower and upper ends of the glass, avoiding the need to flip the glass completely after cutting one side before cutting the other side, thus improving the glass processing efficiency.
[0020] 2. The glass breaking mechanism secures the glass with the clamping components during the cutting process and breaks the glass into pieces by flipping it after cutting, thus optimizing the process and improving the efficiency of glass breaking. Attached Figure Description
[0021] Figure 1 This is a structural diagram of the present invention.
[0022] Figure 2 This is a structural diagram from another perspective of the present invention.
[0023] Figure 3 This is a structural diagram of the present invention after the casing has been removed.
[0024] Figure 4 This is a structural diagram of the lower cutting unit of this utility model.
[0025] Figure 5 This is a structural diagram of the upper cutting unit of this utility model.
[0026] Figure 6 This is a structural diagram of the cutting component of this utility model.
[0027] Figure 7 This is a structural diagram of the feeding mechanism and the first cleaning mechanism of this utility model.
[0028] Figure 8 This is a structural diagram of the breaking mechanism of this utility model.
[0029] Figure 9 This is a structural diagram of the breaking mechanism of this utility model from the bottom view. Detailed Implementation
[0030] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.
[0031] like Figures 1 to 9 As shown, a glass breaking device includes a machine base 10, and a feeding mechanism 20, a cutting mechanism 30, and a breaking mechanism 40 disposed on the machine base 10. The feeding mechanism 20 includes at least one adsorption platform 21 for adsorbing glass, preferably two adsorption platforms 21 are arranged side by side. The cutting mechanism 30 includes a lower cutting unit 31 and an upper cutting unit 32. The lower cutting unit 31 includes a first X-axis translation module 311 and at least one cutting component 300 disposed on the first X-axis translation module 311. Preferably, two cutting components 300 are disposed on the first X-axis translation module 311, corresponding to the two adsorption platforms 21 respectively. The upper cutting unit 32 includes a second X-axis translation module 321 and at least one cutting component 300 disposed on the second X-axis translation module 321 and inverted. Similarly, preferably, the second X-axis translation module 321 has two cutting components 300 disposed on the second X-axis translation module 321. Two cutting components 300 are provided on 321, corresponding to two adsorption platforms 21 respectively. Each pair of cutting components 300 located on the first X-axis translation module 311 and the second X-axis translation module 321 are driven to act oppositely to position and protrude from the lower and upper ends of the glass on the adsorption platform 21. The breaking mechanism 40 includes a horizontal moving module 41, a lifting moving module 42, a rotating module 43, a transverse moving module 44 and a clamping component 45. The lifting moving module 42 is disposed on the horizontal moving module 41, the rotating module 43 is disposed on the lifting moving module 42, the transverse moving module 44 is disposed on the rotating module 43, and at least one clamping component 45 is disposed on the transverse moving module 44. Preferably, there are two clamping components 45 corresponding to two adsorption platforms 21 respectively. The clamping components 45 are driven to clamp and position and protrude from the side of the glass on the adsorption platform 21.
[0032] In this invention, because it has two adsorption platforms 21, two pieces of glass can be processed simultaneously. The glass can be placed on the adsorption platform 21 by manual or mechanical feeding. After the glass is placed on the adsorption platform 21, it is vacuum adsorbed and positioned. The end of the glass near the breaking mechanism 40 protrudes from the end of the adsorption platform 21 to be cut. When the breaking mechanism 40 is activated, the horizontal moving module 41 moves the clamping component 45 to the side closer to the glass, and the lifting moving module 42 moves the clamping component up and down so that the working surface of the clamping component 45 is flush with the glass. The transverse moving module 44 moves the two clamping components 45 to the middle of the two pieces of glass respectively. Through the coordinated action of each module, the clamping component 45 can clamp the end of the glass. The first X-axis translation module 311 and the second X-axis translation module 321 move synchronously, causing the cutting component 300 located on them to abut against the lower and upper ends of the glass. The abutment area is the upper end of the glass. The portion protruding from the adsorption table 21 and located beside the clamping assembly 45, the first X-axis translation module 311 and the second X-axis translation module 321 move synchronously to drive a pair of opposing cutting assemblies 300 located at the lower and upper ends of the glass to move laterally, simultaneously completing the cutting of the lower and upper ends of the glass. After the cutting action is completed, both the lower cutting unit 31 and the upper cutting unit 32 are reset. The rotating module 43 in the breaking mechanism 40 drives the clamping assembly 45 to flip. During the flipping process of the clamping assembly 45, the glass can be broken at the cutting position to complete the breaking action. After flipping at a set angle (such as 180°), the broken glass is placed on the next process, and the breaking mechanism 40 is reset as a whole. After the breaking mechanism 40 is reset, the glass located on the adsorption table 21 (by manual or mechanical feeding) moves a certain distance to one side of the breaking mechanism 40 and protrudes from the adsorption table 21, so that the next clamping, cutting and breaking action can be performed.
[0033] This invention uses the adsorption platform 21 and the clamping component 45 in the glass-breaking mechanism 40 to position the glass. The lower cutting unit 31 and the upper cutting unit 32 work together to cut the lower and upper ends of the glass simultaneously. The cut glass is then rotated by the rotating module 44, causing the clamping component 45 to flip and break the glass at the cutting position. This process achieves simultaneous cutting of the lower and upper ends of the glass, avoiding the need to flip the glass after cutting one side before cutting the other side, thus improving the glass processing efficiency. On the other hand, the glass-breaking mechanism 40 fixes the glass with the clamping component 45 during cutting and breaks the glass into pieces by flipping it after cutting, optimizing the process and improving the efficiency of glass breaking.
[0034] The first X-axis translation module 311, the second X-axis translation module 321, the horizontal movement module 41, and the lifting movement module 42 mentioned above are all drive structures capable of linear movement, such as electric cylinders. The rotation module 43 includes a rotary table and a mounting frame mounted on the rotary table. The rotary table can drive the mounting frame to rotate. The transverse movement module 44 is mounted on the mounting frame. The transverse movement module 44 can be a combination of a motor, a drive wheel, a driven wheel, a belt, and a guide rail. The drive wheel is located at the output end of the motor. The belt is sleeved on the drive wheel and the driven wheel. The clamping component 45 is slidably mounted on the guide rail located on the mounting frame and is fixedly connected to the belt. The movement of the belt drives the clamping component 45 to translate.
[0035] like Figure 6 As shown, the cutting assembly 300 includes a Y-axis translation module 301, a lifting module 302, and a cutter head 3001. The Y-axis translation module 301 is mounted on a first X-axis translation module 311 or a second X-axis translation module 321 via a sliding plate. The lifting module 302 is mounted on the Y-axis translation module 301, and the cutter head 3001 is mounted on the lifting module 302. Taking the cutting component 300 located on the first X-axis translation module 311 as an example, the output end of the first X-axis translation module 311 is provided with a slide plate 3110. The Y-axis translation module 301 is set on the slide plate 3110, which can be a combination of motor + driving wheel + driven wheel + belt + screw nut pair. The driving wheel and driven wheel are respectively fixed on the motor and the screw nut pair. The driving wheel and driven wheel are fitted with belts. The motor drives the screw nut pair to move through the belt. The translation plate 3020 is slidably set on the side plate of the slide plate 3110 through the guide rail and is connected to the nut in the screw nut pair. The lifting module 302 is set on the translation plate 3020. On the 20th, the motor drives the lifting module 302 to move horizontally. The lifting module 302 is also a structure that can be driven to move linearly (lift). The cutter head 3001 is set at the output end of the lifting module 302. Through the setting and cooperation of the Y-axis translation module 301 and the lifting module 302, the position of the cutter head 3001 can be adjusted to ensure that the cutter head 3001 can accurately act on the position to be cut (i.e., the lower end of the glass). The cutting component 300 located on the second X-axis translation module 321 has the same structure, except that its cutter head 3001 is set downwards to act on the upper end of the glass.
[0036] like Figure 4As shown, the lower end of the cutting component 300 in the lower cutting unit 31 is provided with a support plate 351. The lower end of the support plate 351 is rotatably provided with a support roller (not shown). The machine base 10 is provided with a support frame 352. The support roller abuts against the upper end of the support frame 352 and can roll and move on the support frame 352. By supporting the roller and the support plate 351 through the support frame 352, the cutting component 300 in the lower cutting unit 31 can be supported, which can ensure the stability of the cutting component 300 when cutting the lower end of the glass.
[0037] Preferably, the cutting mechanism 30 further includes a camera 311, which is mounted on a slide plate in each cutting component 300 and can be used to detect the cutting position, cutting status, or cutting effect of the glass.
[0038] like Figure 7 As shown, the feeding mechanism 20 also includes an auxiliary worktable 22. The auxiliary worktable 22 includes a mounting plate 221 and a plurality of rotatable feeding rollers 222 mounted on the mounting plate 221 for rolling support of the glass. The mounting plate 221 is located next to the adsorption table 21. The upper end of the feeding rollers 222 is flush with the upper end of the adsorption table 21. The glass can be easily fed onto the adsorption table 21 by the rolling support of the feeding rollers 222.
[0039] like Figure 8 As shown, the clamping assembly 45 includes a clamping cylinder 451 and a pair of clamping plates 452 disposed at the output end of the clamping cylinder 451. The clamping cylinder 451 drives the clamping plates 452 to act on the glass to clamp the glass. The clamping plates 452 can be pads to avoid damaging the glass.
[0040] Combination Figure 1 and Figure 7 As shown, the glass breaking device also includes a first cleaning mechanism 50, which is located beside the adsorption table 21. The first cleaning mechanism 50 includes a rodless cylinder 51, a lifting cylinder 52, and a first cleaning brush 53. The rodless cylinder 51 is mounted on a support plate 100 on the machine base 10. The lifting cylinder 52 is mounted on the output end of the rodless cylinder 51 via a bracket 500, and its output end is equipped with the first cleaning brush 53. The first cleaning brush 53 is driven to clean the upper surface of the glass located on the adsorption table 21. After the glass is cut and broken, the translational movement of the rodless cylinder 51 and the lifting movement of the lifting cylinder 52 can drive the first cleaning brush 53 to clean the debris remaining on the upper surface of the glass after cutting. In other words, the first cleaning brush 53 can push the debris away from the upper surface of the glass, thereby ensuring that the subsequent clamping and cutting actions can be performed accurately and smoothly.
[0041] like Figure 2As shown, the glass breaking device also includes a second cleaning mechanism 60, which is located beside the breaking mechanism 40. The second cleaning mechanism 60 includes a bracket and a second cleaning brush located at the lower end of the bracket. The second cleaning brush is used to clean the glass that has been clamped and broken by the breaking mechanism 40. For example, the second cleaning brush can be vertically positioned. After the breaking action is completed and before the rotating module 43 is activated, the coordinated action of the horizontal moving module 41 and the lifting moving module 42 allows the glass breaking position to come into contact with the second cleaning brush for cleaning.
[0042] In addition, the glass breaking device also includes a bait basket 70, which is located below the cutting mechanism 30.
[0043] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.
Claims
1. A glass breaking device, characterized in that, Includes the machine base, and the components mounted on the machine base: The feeding mechanism includes at least one adsorption stage for adsorbing glass. The cutting mechanism includes a lower cutting unit and an upper cutting unit. The lower cutting unit includes a first X-axis translation module and at least one cutting component disposed on the first X-axis translation module. The upper cutting unit includes a second X-axis translation module and at least one inverted cutting component disposed on the second X-axis translation module. The two cutting components located on the first X-axis translation module and the second X-axis translation module are driven to act oppositely on the lower and upper ends of the glass on the adsorption stage, respectively. The glass breaking mechanism includes a horizontal moving module, a lifting moving module, a rotating module, a transverse moving module, and a clamping assembly. The lifting moving module is disposed on the horizontal moving module, the rotating module is disposed on the lifting moving module, the transverse moving module is disposed on the rotating module, and at least one of the clamping assemblies is disposed on the transverse moving module and is driven, clamped, positioned, and protrudes from the side of the glass on the adsorption stage.
2. The glass breaking device according to claim 1, characterized in that, The cutting assembly includes a Y-axis translation module, a lifting module, and a cutting head. The Y-axis translation module is mounted on a first X-axis translation module or a second X-axis translation module via a sliding plate. The lifting module is mounted on the Y-axis translation module, and the cutting head is mounted on the lifting module.
3. The glass breaking device according to claim 1 or 2, characterized in that, The lower end of the cutting component in the lower cutting unit is provided with a support plate, and the lower end of the support plate is rotatably provided with a support roller. The machine base is provided with a support frame, and the support roller abuts against the upper end of the support frame.
4. The glass breaking device according to claim 2, characterized in that, The cutting mechanism also includes a camera, which is mounted on the slide plate.
5. The glass breaking device according to claim 1, characterized in that, The feeding mechanism also includes an auxiliary worktable, which includes a mounting plate and a plurality of rotatable feeding rollers mounted on the mounting plate for rolling support of the glass.
6. The glass breaking device according to claim 1, characterized in that, The clamping assembly includes a clamping cylinder and a pair of clamping plates disposed at the output end of the clamping cylinder.
7. The glass breaking device according to claim 1, characterized in that, The adsorption stage, the cutting component in the lower cutting unit, and the cutting component and clamping component in the upper cutting unit are all in pairs.
8. The glass breaking device according to claim 1, characterized in that, It also includes a first cleaning mechanism, which is located beside the adsorption table. The first cleaning mechanism includes a rodless cylinder, a lifting cylinder and a first cleaning brush. The lifting cylinder is mounted on the output end of the rodless cylinder via a bracket, and the first cleaning brush is provided at its output end. The first cleaning brush is driven to clean the upper surface of the glass on the adsorption table.
9. The glass breaking device according to claim 1, characterized in that, It also includes a second cleaning mechanism, which is located beside the breaking mechanism. The second cleaning mechanism includes a bracket and a second cleaning brush located at the lower end of the bracket. The second cleaning brush is used to clean the glass that has been clamped and broken by the breaking mechanism.
10. The glass breaking device according to claim 1, 8, or 9, characterized in that, It also includes a bait basket, which is located below the cutting mechanism.
