A kind of adjust air flow orifice plate applied to coke oven basement

CN224917718UActive Publication Date: 2026-10-30张孝东
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Patent Information

Application Number
CN202522188317.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-10-30
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

[0002]目前焦炉地下室加热调节方式仍然是:加减拷克+大孔板+小孔板调节,国内自动加热研究也只停留在自动调节加减拷克来控制煤气进气量从而控制炉温阶段,对于焦炉立火道的精细调节只能依靠更换小孔板或者加压铁丝的方式来实现,而且每次结焦时间变更或者焦油堵塞等情况下都要对小孔板进行拆卸、更换、清洗来实现标准炉温的要求,这也成为实现智能化调节、精细化调节的技术难题,因此,需要一种应用在焦炉地下室调通气量孔板

Benefits of technology

[0007]本实用新型的有益效果:解决焦炉加热调节煤气进气量需要拆卸更换固定孔板的技术问题,本实用新型在不改变原有四通设计的基础上在其内部增加固定孔板、调节孔板、传动杆来实现焦炉立火道精细调节,是一种新型孔板装置,其煤气密封性好,可以在线调节、操作简单、便于推广。改造成本低、且在结构上做到安全、简单、方便操作的特点。可以应用于所有采用地下室加热调节工艺的焦炉炉型,包括捣固焦炉、顶装焦炉,以及配套的焦炉自动加热系统中。

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Abstract

The utility model discloses a kind of adjust air passage orifice plate applied to coke oven basement, belong to coke oven heating system thermal regulation technical field, including fixed orifice plate and adjusting orifice plate, the fixed orifice plate is fixedly connected in the valve port of valve body, the adjusting orifice plate is set in the inside of valve body, and adjusting orifice plate is correspondingly set with fixed orifice plate, the inside of valve body is provided with transmission rod, one end of the transmission rod is rotatably connected with the central position of the fixed orifice plate, the adjusting orifice plate is fixedly connected with the transmission rod, the board surface of fixed orifice plate starts to have outer air hole, the board surface of adjusting plate hole starts to have inner air hole. The utility model can realize coke oven vertical flue online accurate regulation, the transformation cost is low, easy to operate, saves gas consumption, reduces furnace head coke proportion.
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Description

Technical Field

[0001] This utility model belongs to the field of thermal regulation technology of coke oven heating system, specifically relating to an orifice plate for adjusting the air volume in the basement of a coke oven. Background Technology

[0002] Currently, the heating regulation method in the coke oven basement is still: adjustment by adding or subtracting calipers + large orifice plate + small orifice plate. Domestic research on automatic heating is also limited to automatically adjusting the addition or subtraction of calipers to control the gas intake and thus control the furnace temperature. For fine adjustment of the coke oven vertical flue, it can only be achieved by replacing the small orifice plate or applying pressure wire. Moreover, every time the coking time changes or tar blockage occurs, the small orifice plate must be disassembled, replaced, and cleaned to achieve the standard furnace temperature requirement. This has become a technical challenge to achieve intelligent and fine regulation. Therefore, there is a need for an orifice plate for adjusting the gas flow in the coke oven basement. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a gas flow regulating orifice plate for use in the basement of a coke oven. This orifice plate can achieve precise adjustment of the vertical flue of the coke oven, and can be applied to the automatic heating system of the coke oven to realize automatic heating of the coke oven, reduce gas resistance, improve the high-level heating of the coke oven, increase the K-uniformity, K-safety, and K-head coefficients of the coke oven, save gas consumption, reduce the proportion of coke at the head of the oven, and has low modification cost, does not require disassembly and installation, can be adjusted online, and is easy to operate, thus solving the technical problems in the background art mentioned above.

[0004] The purpose of this utility model is achieved as follows: A gas flow regulating orifice plate applied in the basement of a coke oven includes a fixed orifice plate and an adjusting orifice plate. The fixed orifice plate is fixedly connected to a valve port of a valve body, and the adjusting orifice plate is disposed inside the valve body, corresponding to the fixed orifice plate. A transmission rod is disposed inside the valve body, one end of which is rotatably connected to the center position of the fixed orifice plate. The adjusting orifice plate is fixedly connected to the transmission rod. The surface of the fixed orifice plate has an external vent hole, and the surface of the adjusting orifice plate has an internal vent hole. In use, when it is necessary to adjust the gas intake, the transmission rod is rotated, which drives the adjusting orifice plate to rotate, causing the adjusting orifice plate to rotate relative to the fixed orifice plate, thereby causing the internal vent hole and the external vent hole to misalign. When the internal vent hole and the external vent hole are directly aligned, the gas flow is at its maximum. By utilizing the rotation of the internal vent hole to cause misalignment, the gas flow is gradually reduced. This allows for online adjustment of the gas flow without disassembly or installation, resulting in low modification costs and simple operation.

[0005] Furthermore, the external vent includes an outer hole and an outer second hole, both of which are fan-shaped holes; the internal vent includes an inner hole and an inner second hole, both of which are fan-shaped holes. The precise adjustment is achieved through the interplay of these fan-shaped holes.

[0006] Furthermore, a sealing nut is rotatably connected to the other end of the transmission rod, and the transmission rod extends partially outside the sealing nut. An adjusting knob is fixedly installed at the outer end of the transmission rod. One valve port of the valve body has an external thread, and the inner wall of the sealing nut has an internal thread, with the sealing nut and the valve port of the valve body forming a threaded seal. The adjusting knob is fan-shaped. In use, the operator rotates the adjusting knob to rotate the transmission rod, which in turn rotates the adjusting plate hole, causing the inner vent hole and the outer vent hole to be misaligned, thereby adjusting the gas intake.

[0007] The beneficial effects of this utility model are as follows: It solves the technical problem of needing to disassemble and replace the fixed orifice plate to regulate the gas intake of coke ovens. This utility model, without changing the original four-way design, adds a fixed orifice plate, an adjusting orifice plate, and a transmission rod inside to achieve fine regulation of the coke oven vertical flue. It is a novel orifice plate device with good gas sealing performance, online adjustment capability, simple operation, and ease of promotion. It features low modification cost and a safe, simple, and convenient structure. It can be applied to all coke oven types using underground heating and regulation processes, including tamping coke ovens, top-loading coke ovens, and their associated automatic coke oven heating systems. Attached Figure Description

[0008] Figure 1 This is a left-view stereoscopic structural diagram of the present invention; Figure 2 This is a right-view stereoscopic structural diagram of the present invention; Figure 3 This is a cross-sectional internal structure diagram of this utility model.

[0009] In the diagram: 1. Fixed orifice plate, 2. Adjusting orifice plate, 3. Valve body, 4. Transmission rod, 5. External vent, 6. Internal vent, 7. Sealing nut, 8. Adjusting knob, 9. External thread. Detailed Implementation

[0010] The present invention will now be described in further detail with reference to the accompanying drawings. It should be noted that all directional terms such as up, down, front, back, left, and right appearing in the present invention are not intended to limit the present invention, but are only used to more clearly explain and interpret the present invention. Example 1

[0011] like Figure 1-3As shown, this embodiment discloses a gas flow regulating orifice plate used in the basement of a coke oven, including a fixed orifice plate 1 and an regulating orifice plate 2. The fixed orifice plate 1 is fixedly connected to a valve port of a valve body 3. The regulating orifice plate 2 is disposed inside the valve body 3 and is correspondingly disposed to the fixed orifice plate 1. A transmission rod 4 is disposed inside the valve body 3. One end of the transmission rod 4 is rotatably connected to the center position of the fixed orifice plate 1. The regulating orifice plate 2 is fixedly connected to the transmission rod 4. An external vent hole 5 is opened on the surface of the fixed orifice plate 1, and an internal vent hole 6 is opened on the surface of the regulating orifice plate 2. In use, when it is necessary to adjust the gas intake, the transmission rod 4 is rotated, which drives the regulating orifice plate 2 to rotate, causing the regulating orifice plate 2 to rotate relative to the fixed orifice plate 1, thereby causing the internal vent hole 6 to be misaligned with the external vent hole. When the inner vent 6 is aligned with the outer vent 5, the ventilation volume is at its maximum. By rotating the inner vent 6 to create misalignment, the ventilation volume is gradually reduced. This allows for online adjustment of the ventilation volume without disassembly or installation, resulting in low modification costs and simple operation. Example 2

[0012] like Figure 1-3 As shown, this embodiment discloses a gas flow regulating orifice plate used in the basement of a coke oven, including a fixed orifice plate 1 and an regulating orifice plate 2. The fixed orifice plate 1 is fixedly connected to a valve port of a valve body 3. The regulating orifice plate 2 is disposed inside the valve body 3 and is correspondingly disposed to the fixed orifice plate 1. A transmission rod 4 is disposed inside the valve body 3. One end of the transmission rod 4 is rotatably connected to the center position of the fixed orifice plate 1. The regulating orifice plate 2 is fixedly connected to the transmission rod 4. An external vent hole 5 is opened on the surface of the fixed orifice plate 1, and an internal vent hole 6 is opened on the surface of the regulating orifice plate 2. In use, when it is necessary to adjust the gas intake, the transmission rod 4 is rotated, which drives the regulating orifice plate 2 to rotate, causing the regulating orifice plate 2 to rotate relative to the fixed orifice plate 1, thereby causing the internal vent hole 6 to be misaligned with the external vent hole. When the inner vent 6 is aligned with the outer vent 5, the ventilation volume is at its maximum. By rotating the inner vent 6 to create misalignment, the ventilation volume is gradually reduced. This allows for online adjustment of the ventilation volume without disassembly or installation, resulting in low modification costs and simple operation.

[0013] For better performance, the external vent 5 includes an outer hole and an outer second hole, both of which are fan-shaped holes; the internal vent 6 includes an inner hole and an inner second hole, both of which are fan-shaped holes. The interplay of these fan-shaped holes allows for precise adjustment.

[0014] For better performance, a sealing nut 7 is rotatably connected to the other end of the transmission rod 4, and the transmission rod 4 extends partially outside the sealing nut 7. An adjusting knob 8 is fixedly installed at the outer end of the transmission rod 4. One valve port of the valve body 3 is provided with an external thread 9, and the inner wall of the sealing nut 7 is provided with an internal thread. The sealing nut 7 is threadedly and sealed to one valve port of the valve body 3. The adjusting knob 8 is fan-shaped. In use, the operator rotates the adjusting knob 8 to rotate the transmission rod 4, which in turn rotates the adjusting plate hole, causing the inner vent 6 and the outer vent 5 to be misaligned, thereby adjusting the gas intake.

[0015] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A regulating orifice plate for adjusting ventilation in the basement of a coke oven, comprising a fixed orifice plate and an adjusting orifice plate, characterized in that, The fixed orifice plate is fixedly connected to a valve port of the valve body. The adjusting orifice plate is disposed inside the valve body and is disposed correspondingly to the fixed orifice plate. A transmission rod is disposed inside the valve body. One end of the transmission rod is rotatably connected to the center position of the fixed orifice plate. The adjusting orifice plate is fixedly connected to the transmission rod. An external vent hole is opened on the surface of the fixed orifice plate, and an internal vent hole is opened on the surface of the adjusting orifice plate.

2. The orifice plate for adjusting ventilation volume in the coke oven basement as described in claim 1, characterized in that, The external vent includes an outer hole and an outer second hole, both of which are fan-shaped holes; the internal vent includes an inner hole and an inner second hole, both of which are fan-shaped holes.

3. The orifice plate for adjusting ventilation volume in the coke oven basement as described in claim 2, characterized in that, The other end of the transmission rod is rotatably connected to a sealing nut, and the transmission rod extends partially outside the sealing nut. An adjustment knob is fixedly installed at the outer end of the transmission rod.

4. The orifice plate for adjusting ventilation volume in the coke oven basement as described in claim 3, characterized in that, The valve body has an external threaded portion at one valve port, and the sealing nut has an internal threaded portion on its inner circumferential wall. The sealing nut is threadedly and sealed to the valve body at one valve port.

5. The orifice plate for adjusting ventilation volume in the coke oven basement as described in claim 3, characterized in that, The adjustment knob is fan-shaped.