Stirring device for automatically turning over fermented bean curd
Patent Information
- Application Number
- CN202522531139.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0003]部分腐乳原料与发酵菌液可能堆积于搅拌装置底部,使得搅拌轴不能充分对原料和发酵菌液进行搅拌,且搅拌轴可能无法对装置内部不同位置处进行有效搅拌,容易存在搅拌死角,影响搅拌效果
本实用新型通过设置同步反向旋转的弧形刮板、第一混合桨和第二混合桨,可对发酵罐内的腐乳进行均匀搅拌混合的效果,同时弧形刮板和第一混合桨在搅拌过程中,可对沉底和沾粘在侧壁的腐乳进行剐蹭,提高均匀混合效率。
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Figure CN224917760U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of food fermentation equipment, specifically relating to an automatic stirring device for turning over materials during the fermentation process of fermented bean curd. Background Technology
[0002] Fermented bean curd is a traditional fermented soybean product in my country, known for its unique flavor and rich nutrition. During the post-fermentation stage, the raw bean curd (raw material) needs to be placed in a fermentation container (such as a fermentation tank or fermentation vat) along with brine for a long period of anaerobic or facultative anaerobic fermentation. In this process, to ensure uniform fermentation, prevent the surface layer of bean curd from spoiling, promote the formation of flavor compounds, and prevent the growth of unwanted bacteria, the raw material in the container needs to be turned and stirred regularly.
[0003] Some fermented bean curd raw materials and fermentation liquid may accumulate at the bottom of the mixing device, making it impossible for the mixing shaft to fully mix the raw materials and fermentation liquid. Furthermore, the mixing shaft may not be able to effectively mix different parts of the device, easily creating mixing dead zones and affecting the mixing effect. Utility Model Content
[0004] The purpose of this invention is to provide an automatic stirring device for turning over materials during the fermentation process of fermented bean curd, in order to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: An automatic stirring device for turning over materials during the fermentation process of fermented bean curd includes, The mixing components include a fermentation tank with graduation marks on the inner wall, a stirring component for stirring fermented bean curd installed inside the fermentation tank, a conversion component for adjusting the mixing direction installed on the stirring component to achieve uniform mixing of fermented bean curd, and a power component for driving the stirring component installed at the bottom of the fermentation tank.
[0006] The cleaning components include a cleaning assembly installed on the stirring assembly, which is used to rinse the inner wall of the fermentation tank. A water supply assembly is installed at the top of the fermentation tank, which is used to inject water into the cleaning assembly to achieve continuous water spraying and cleaning.
[0007] As a preferred embodiment of the present invention, the stirring assembly includes a lower shaft rotatably connected to the bottom of the fermentation tank. A pair of arc-shaped scrapers are symmetrically fixedly connected to the bottom side wall of the lower shaft, and the arc-shaped scrapers are in contact with the inner wall and bottom wall of the fermentation tank. A first mixing paddle is fixedly connected to the side of the arc-shaped scrapers near the lower shaft.
[0008] As a preferred embodiment of this utility model, an upper shaft is rotatably connected to the top wall of the fermenter, and a pair of support plates are symmetrically fixedly connected to the side wall of the upper shaft. A set of second mixing paddles that intersect with the first mixing paddle are fixedly connected to the bottom end of the support plates.
[0009] As a preferred embodiment of this utility model, the conversion assembly includes two first shafts respectively sleeved on the surfaces of the lower shaft and the upper shaft, a rotating shaft is provided on the side of the two first shafts, a second shaft is sleeved on the surface of the rotating shaft, and the two first shafts and the second shaft are connected by a connecting rod. A first bevel gear is sleeved on one end of the lower shaft and the upper shaft close to each other, and a second bevel gear is sleeved on the end of the rotating shaft close to the first bevel gear, and the two first bevel gears are respectively meshed with the second bevel gear.
[0010] As a preferred embodiment of this utility model, the power assembly includes a control cabinet installed at the bottom of the fermenter, a servo motor fixedly connected to the control cabinet, and the output end of the servo motor connected to the lower shaft.
[0011] As a preferred embodiment of this utility model, the cleaning assembly includes a water injection tank opened at the top of the upper shaft, a water storage tank that communicates with the inner wall of the second mixing paddle and the support plate, and the water storage tank communicates with the water injection tank. Multiple nozzles are equidistantly opened at one end of the second mixing paddle near the inner wall of the fermentation tank, and a protective plate fitted onto the surface of the nozzle is snapped onto the side end of the second mixing paddle.
[0012] As a preferred embodiment of this utility model, the water supply assembly includes a delivery pipe connected to a water injection trough at the top of the upper shaft, and the delivery pipe extends to the outside of the fermentation tank. A water tank is connected to the input end of the delivery pipe, and a solenoid valve is installed at the connection between the delivery pipe and the upper shaft.
[0013] Compared with the prior art, the beneficial effects of this utility model are: This invention achieves uniform mixing of fermented bean curd in a fermentation tank by setting up synchronously rotating arc-shaped scrapers, a first mixing paddle, and a second mixing paddle. At the same time, during the mixing process, the arc-shaped scraper and the first mixing paddle can scrape the fermented bean curd that has settled to the bottom and adhered to the side wall, thereby improving the efficiency of uniform mixing.
[0014] This invention, by installing a nozzle on the side of the second mixing paddle, can deliver water to the water storage tank inside the second mixing paddle during rotation, and spray it out through the nozzle to clean the inner wall of the fermentation tank. At the same time, in conjunction with the arc-shaped scraper, the dirt adhering to the inner wall can be cleaned. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the internal structure of the fermenter of this utility model; Figure 2This is a schematic diagram of the stirring assembly structure of this utility model; Figure 3 For the present utility model Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic diagram of the conversion component structure of this utility model; Figure 5 This is a schematic diagram of the cleaning component and water supply component of this utility model.
[0016] In the diagram: 10. Fermentation tank; 11. Stirring assembly; 111. Lower shaft; 112. Arc-shaped scraper; 113. First mixing impeller; 114. Support plate; 115. Second mixing impeller; 116. Upper shaft; 12. Conversion assembly; 121. First set of shafts; 122. First bevel gear; 123. Second set of shafts; 124. Second bevel gear; 125. Connecting rod; 126. Rotating shaft; 13. Power assembly; 131. Control cabinet; 132. Servo motor; 14. Scale mark; 20. Cleaning assembly; 201. Nozzle; 202. Protective plate; 203. Water injection tank; 204. Water storage tank; 21. Water supply assembly; 211. Delivery pipe; 2012. Solenoid valve. Detailed Implementation
[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Example 1
[0018] Reference Figures 1-4 This is the first embodiment of the present invention. This embodiment provides an automatic stirring device for turning over materials during the fermentation of fermented bean curd. It includes a mixing component, comprising a fermentation tank 10 with graduation marks 14 on its inner wall, a stirring assembly 11 for stirring the fermented bean curd inside the fermentation tank 10, a conversion assembly 12 for adjusting the mixing direction on the stirring assembly 11 to achieve uniform mixing of the fermented bean curd, and a power assembly 13 for driving the stirring assembly 11 at the bottom of the fermentation tank 10. A cleaning component includes a cleaning assembly 20 installed on the stirring assembly 11, which is used to rinse the inner wall of the fermentation tank 10. A water supply assembly 21 is installed at the top of the fermentation tank 10 to inject water into the cleaning assembly 20 for continuous water spraying and cleaning.
[0019] The conversion component 12 is located inside the fermentation tank 10 at the top, above the scale mark 14, while the highest point of the stirring component 11 is below the scale mark 14, and the amount of fermented bean curd is kept below the scale mark 14.
[0020] Furthermore, the stirring assembly 11 includes a lower shaft 111 rotatably connected to the bottom of the fermentation tank 10. A pair of arc-shaped scrapers 112 are symmetrically fixedly connected to the bottom side wall of the lower shaft 111, and the arc-shaped scrapers 112 are in contact with the inner wall and bottom wall of the fermentation tank 10. A first mixing paddle 113 is fixedly connected to the side of the arc-shaped scraper 112 near the lower shaft 111.
[0021] The fermenter 10 has an upper shaft 116 rotatably connected to the top wall. A pair of support plates 114 are symmetrically fixed to the side wall of the upper shaft 116. A set of second mixing paddles 115, which are intersected with the first mixing paddle 113, are fixedly connected to the bottom of the support plates 114.
[0022] Among them, the bottom of the arc-shaped scraper 112 is arc-shaped to match the bottom of the fermenter 10, and the side is straight to contact the side wall of the fermenter 10. The support plate 114 and the second mixing paddle 115 located on the outermost side are an integral structure.
[0023] Furthermore, the conversion assembly 12 includes two first shafts 121 respectively sleeved on the surfaces of the lower shaft 111 and the upper shaft 116. The two first shafts 121 are provided with rotating shafts 126 on their sides. The rotating shafts 126 are sleeved with second shafts 124. The two first shafts 121 and the second shafts 124 are connected by a connecting rod 125. The lower shaft 111 and the upper shaft 116 are each sleeved with a first bevel gear 122 at one end close to each other. The rotating shaft 126 is sleeved with a second bevel gear 123 at one end close to the first bevel gear 122. The two first bevel gears 122 are respectively meshed with the second bevel gear 123.
[0024] Furthermore, the power assembly 13 includes a control cabinet 131 installed at the bottom of the fermenter 10, a servo motor 132 fixedly connected to the control cabinet 131, and the output end of the servo motor 132 connected to the lower shaft 111.
[0025] The control cabinet 131 is electrically connected to the servo motor 132 and the solenoid valve.
[0026] In use, the servo motor 132 is activated via the control cabinet 131 to drive the lower shaft 111 to rotate clockwise, thereby causing the arc-shaped scraper 112 and the first mixing paddle 113 to rotate and stir the fermented bean curd in the fermentation tank 10. During stirring, the arc-shaped scraper 112 contacts the bottom and inner wall of the fermentation tank 10, thus uniformly stirring the fermented bean curd that has settled at the bottom, while scraping off the fermented bean curd that is stuck to the inner wall. However, during the rotation of the lower shaft 111, the meshing of the two first bevel gears 122 and the second bevel gear 123 further facilitates the mixing of the fermented bean curd. The two first shafts 121 are connected to the second shaft 124 via connecting rod 125. At this time, the upper shaft 116 can be driven to rotate counterclockwise, thereby driving the second mixing paddle 115, the arc scraper 112 and the first mixing paddle 113 to rotate synchronously in the opposite direction. The second mixing paddle 115, the arc scraper 112 and the first mixing paddle 113 are arranged in a staggered manner, which can uniformly stir the fermented bean curd. The amount of fermented bean curd in the fermentation tank 10 must not exceed the scale mark 14 to avoid affecting the use of the conversion component 12. Example 2
[0027] Reference Figures 2-5 This is the second embodiment of the present invention. Unlike the previous embodiment, this embodiment provides... The cleaning assembly 20 includes a water injection tank 203 opened at the top of the upper shaft 116. The inner walls of the second mixing paddle 115 and the support plate 114 are both provided with water storage tanks 204 that are connected to each other, and the water storage tanks 204 are connected to the water injection tank 203. Multiple nozzles 201 are equidistantly opened at one end of the second mixing paddle 115 near the inner wall of the fermentation tank 10. A protective plate 202 is snapped onto the surface of the nozzles 201 at the side end of the second mixing paddle 115.
[0028] The protective plate 202 has a U-shaped structure, which is snapped and fitted to the side wall of the second mixing paddle 115 and abuts against the water spray hole of the nozzle 201.
[0029] Furthermore, the water supply assembly 21 includes a delivery pipe 211 connected to the water injection tank 203 at the top of the upper shaft 116, and the delivery pipe 211 extends to the outside of the fermentation tank 10. The input end of the delivery pipe 211 is connected to a water tank, and a solenoid valve 212 is installed at the connection between the delivery pipe 211 and the upper shaft 116.
[0030] The conveying pipe 211 extends into the fermenter 10 and is rotatably and sealed to the water injection tank 203, so that water can be continuously conveyed as the upper shaft 116 rotates.
[0031] When in use, after the fermentation of fermented bean curd is completed, the fermented bean curd is removed. Then, the solenoid valve 212 can be opened to open the delivery pipe 211 to inject water into the water injection tank 203. After the water enters the water injection tank 203, it flows into the water storage tanks 204 on both sides and is sprayed out through the nozzle 201. The spray is sprayed on the inner wall of the fermentation tank 10. With the rotation and scraping of the arc-shaped scraper 112, the automatic cleaning can be achieved. When fermenting the fermented bean curd again, the protective plate 202 can be attached to the second mixing paddle 115 to protect the nozzle 201 and prevent it from contacting the fermented bean curd and causing blockage.
[0032] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An automatic stirring device for turning over materials during fermentation of fermented bean curd, characterized in that: include, The mixing component includes a fermentation tank (10) with scale marks (14) on its inner wall. A stirring component (11) for stirring fermented bean curd is installed inside the fermentation tank (10). A conversion component (12) for adjusting the mixing direction is installed on the stirring component (11) to achieve uniform mixing of fermented bean curd. A power component (13) for driving the stirring component (11) is installed at the bottom of the fermentation tank (10). The cleaning component includes a cleaning component (20) installed on the stirring component (11), and the cleaning component (20) is used to rinse the inner wall of the fermentation tank (10). A water supply component (21) is installed at the top of the fermentation tank (10), and the water supply component (21) is used to inject water into the cleaning component (20) to achieve continuous water spraying and cleaning.
2. The automatic stirring device for turning over materials during fermentation of fermented bean curd according to claim 1, characterized in that: The stirring assembly (11) includes a lower shaft (111) rotatably connected to the bottom of the fermentation tank (10). A pair of arc-shaped scrapers (112) are symmetrically fixed to the bottom side wall of the lower shaft (111), and the arc-shaped scrapers (112) are in contact with the inner wall and bottom wall of the fermentation tank (10). A first mixing paddle (113) is fixedly connected to the side of the arc-shaped scraper (112) near the lower shaft (111).
3. The automatic stirring device for turning over materials during fermentation of fermented bean curd according to claim 2, characterized in that: The fermenter (10) is rotatably connected to the top wall of the inner wall of the fermenter (10). A pair of support plates (114) are symmetrically fixed to the side wall of the upper shaft (116). A set of second mixing paddles (115) that intersect with the first mixing paddle (113) are fixed to the bottom of the support plate (114).
4. The automatic stirring device for turning over materials during fermentation of fermented bean curd according to claim 3, characterized in that: The conversion assembly (12) includes two first shafts (121) respectively sleeved on the surfaces of the lower shaft (111) and the upper shaft (116). The two first shafts (121) are provided with rotating shafts (126) on their sides. The rotating shafts (126) are provided with second shafts (124) sleeved on their surfaces. The two first shafts (121) and the second shafts (124) are connected by a connecting rod (125). The lower shaft (111) and the upper shaft (116) are each provided with a first bevel gear (122) at one end close to each other. The rotating shaft (126) is provided with a second bevel gear (123) at one end close to the first bevel gear (122). The two first bevel gears (122) are respectively meshed with the second bevel gear (123).
5. The automatic stirring device for turning over materials during fermentation of fermented bean curd according to claim 2, characterized in that: The power unit (13) includes a control cabinet (131) installed at the bottom of the fermenter (10), a servo motor (132) is fixedly connected to the control cabinet (131), and the output end of the servo motor (132) is connected to the lower shaft (111).
6. The automatic stirring device for turning over materials during fermentation of fermented bean curd according to claim 3, characterized in that: The cleaning assembly (20) includes a water injection tank (203) opened at the top of the upper shaft (116). The inner walls of the second mixing paddle (115) and the support plate (114) are both provided with a water storage tank (204) that communicates with each other. The water storage tank (204) communicates with the water injection tank (203). The second mixing paddle (115) is provided with a plurality of nozzles (201) at equal intervals at one end near the inner wall of the fermentation tank (10). The side end of the second mixing paddle (115) is fitted with a protective plate (202) that is sleeved on the surface of the nozzle (201).
7. The automatic turning and stirring device for fermented bean curd during fermentation according to claim 3, characterized in that: The water supply assembly (21) includes a delivery pipe (211) connected to a water inlet trough (203) at the top of the upper shaft (116), and the delivery pipe (211) extends to the outside of the fermentation tank (10). The input end of the delivery pipe (211) is connected to a water tank, and a solenoid valve (212) is installed at the connection between the delivery pipe (211) and the upper shaft (116).
