Inoculation device for microbial fermentation
Patent Information
- Application Number
- CN202522603291.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-08
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-08
AI Technical Summary
[0003]在现有的技术中,申请号为CN202420241358.2的一种微生物发酵罐的接种装置,该申请使用时不需要将罐压降为零或对其泄压,直接将接种杯连接于发酵罐顶部进口,然后将菌种液倒入接种杯后,盖上盖体,并打开球阀,此时,回流管道连通发酵罐以及接种杯进而平衡两腔体之间的压力,使得接种杯中的菌种液能够顺利流入发酵罐中,在火焰圈保护下将菌种液倒入接种杯中,大大降低了接种时的染菌风险,然而接种完成后,需要工作人员通过湿毛巾对火焰圈进行扑灭,危险性较高,操作方式不当容易导致工作人员受伤,火焰也不易扑灭
本实用新型的接种组件通过防护环与通槽配合,使接种杯外侧形成火焰圈,杀死周围空气中的杂菌,减少杂菌污染的风险,同时调节环与密封板配合,阻止外界空气进入防护环内部,从而熄灭防护环内部燃烧的酒精,便于对火焰圈的熄灭,提高火焰熄灭时的安全性,同时对防护环进行封闭,避免剩余酒精的挥发。
Smart Images

Figure CN224917785U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of microbial fermentation technology, and in particular to an inoculation device for microbial fermentation. Background Technology
[0002] Microbial fermentation refers to the process by which microorganisms transform raw materials into products needed by humans through metabolic pathways in a specific environment. This process depends not only on the genetic characteristics of the strains but is also significantly affected by culture conditions (such as temperature, pH, and oxygen supply).
[0003] In the existing technology, there is an inoculation device for a microbial fermenter with application number CN202420241358.2. This application does not require reducing the tank pressure to zero or depressurizing it. The inoculation cup is directly connected to the top inlet of the fermenter. After pouring the inoculum into the inoculation cup, the cover is closed and the ball valve is opened. At this time, the return pipe connects the fermenter and the inoculation cup, thereby balancing the pressure between the two chambers. This allows the inoculum in the inoculation cup to flow smoothly into the fermenter. The inoculum is poured into the inoculation cup under the protection of the flame ring, which greatly reduces the risk of contamination during inoculation. However, after inoculation, the staff needs to extinguish the flame ring with a wet towel, which is highly dangerous. Improper operation can easily lead to injury to the staff, and the flame is not easy to extinguish. Utility Model Content
[0004] The purpose of this invention is to provide an inoculation device for microbial fermentation that can solve the problems mentioned in the background art.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an inoculation device for microbial fermentation, comprising a fermenter, and further comprising: An inoculation assembly, which is installed at the top of the fermenter and is used to inoculate the fermenter; The inoculation component includes: A connecting pipe is fixedly installed at the top of the fermenter. A connecting pipe is inserted inside the connecting pipe. An inoculation cup is fixedly installed at the upper end of the connecting pipe. A protective ring is fixedly installed at the upper outer side of the inoculation cup. A through groove is opened at the upper end of the protective ring. An adjusting ring is rotatably connected to the outer side of the protective ring. A sealing plate is fixedly installed at the upper end of the adjusting ring. Limit blocks are fixedly installed at the front and rear sides of the lower end of the protective ring. The front and rear ends of the adjusting ring have slots. A locking block is slidably connected inside the limiting block. A spring is provided between the locking block and the limiting block.
[0006] In the above scheme, after the adjusting ring is rotated to the designated position, the locking block aligns with the slot, and the spring pushes the locking block into the slot to lock the adjusting ring and ensure the stability of the adjusting ring during use.
[0007] A further feature of this invention includes: A locking component, which is installed on the outside of the inoculation component, is used to lock the internal structure of the inoculation component.
[0008] The locking component includes: A positioning ring is fixedly installed on the outside of the connecting pipe. A sealing ring is glued to the lower end of the positioning ring. A locking sleeve is rotatably connected to the outside of the connecting pipe at the upper end of the positioning ring. The locking sleeve is threadedly connected to the outside of the connecting pipe.
[0009] In the above scheme, when installing the inoculation component, the connecting tube is inserted into the inside of the connecting tube, and the locking sleeve is screwed onto the outside of the connecting tube. As the locking sleeve is screwed down, the positioning ring is pushed down, so that the sealing ring on the positioning ring is tightly attached to the connecting tube, ensuring the sealing of the connection between the connecting tube and the connecting tube.
[0010] A further feature of this invention includes: A cover assembly is installed on the upper part of the fermenter.
[0011] The cover plate assembly includes: A cover plate is attached to the upper end of the inoculation cup. A locking block is fixedly installed inside the upper end of the inoculation cup. A limiting sleeve is fixedly installed at the lower end of the cover plate. Limiting grooves are opened on the left and right sides of the limiting sleeve. The limiting grooves are L-shaped.
[0012] In the above scheme, the limiting groove on the limiting sleeve is aligned with the locking block, and then the cover plate is pushed to insert the limiting sleeve into the inoculation cup. The locking block slides into the limiting groove at the same time. Then the cover plate is rotated to drive the limiting sleeve to rotate, so that the locking block slides into the depth of the L-shaped limiting groove, thereby locking the cover plate.
[0013] The beneficial effects of this utility model are: The inoculation assembly of this invention uses a protective ring and a through groove to form a flame ring on the outside of the inoculation cup, killing bacteria in the surrounding air and reducing the risk of bacterial contamination. At the same time, the adjusting ring and the sealing plate work together to prevent outside air from entering the protective ring, thereby extinguishing the burning alcohol inside the protective ring, facilitating the extinguishing of the flame ring, improving safety when extinguishing the flame, and sealing the protective ring to prevent the evaporation of residual alcohol.
[0014] The locking component of this invention, through the cooperation of the locking sleeve and the positioning ring, facilitates the disassembly and installation of the inoculation component, thereby facilitating the cleaning of the inoculation component. At the same time, it ensures the airtightness of the inoculation component and the fermenter after installation, preventing external bacteria from entering the fermenter through the connection between the connecting pipe and the docking pipe, thus preventing contamination of the fermenter.
[0015] The cover plate assembly of this utility model locks the limiting sleeve by cooperating with the cover plate, which facilitates the disassembly and installation of the limiting sleeve and the sealing of the inoculation cup, preventing dust and impurities from entering the inoculation cup. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic cross-sectional view of the locking component of this utility model; Figure 3 This is a schematic diagram of the disassembled structure of the protective ring and the adjusting ring of this utility model; Figure 4 This is a schematic diagram of the cross-sectional structure of the limiting block of this utility model; Figure 5 This is a schematic diagram of the disassembled structure of the cover plate assembly of this utility model.
[0018] In the diagram, 1. Fermentation tank; 2. Inoculation assembly; 201. Connecting pipe; 202. Connecting tube; 203. Inoculation cup; 204. Protective ring; 205. Through groove; 206. Adjusting ring; 207. Sealing plate; 208. Limiting block; 209. Slot; 210. Locking block; 211. Spring; 3. Locking assembly; 301. Positioning ring; 302. Sealing ring; 303. Locking sleeve; 4. Cover plate assembly; 401. Cover plate; 402. Locking block; 403. Limiting sleeve; 404. Limiting groove. Detailed Implementation
[0019] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0020] Reference Figure 1-5 An inoculation device for microbial fermentation includes a fermenter 1, an inoculation component 2, a locking component 3, and a cover plate component 4. The inoculation component 2 is installed on the upper end of the fermenter 1 for inoculating the fermenter 1. The locking component 3 is installed on the outside of the inoculation component 2 for locking the internal structure of the inoculation component 2. The cover plate component 4 is installed on the upper end of the fermenter 1.
[0021] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The inoculation assembly 2 includes: a connecting pipe 201 fixedly installed on the upper end of the fermenter 1; a connecting pipe 202 inserted inside the connecting pipe 201; an inoculation cup 203 fixedly installed on the upper end of the connecting pipe 202; a protective ring 204 fixedly installed on the upper outer side of the inoculation cup 203; a through groove 205 opened on the upper end of the protective ring 204; an adjusting ring 206 rotatably connected to the outer side of the protective ring 204; a sealing plate 207 fixedly installed on the upper end of the adjusting ring 206; and a limiting plate fixedly installed on the front and rear sides of the lower end of the protective ring 204. Positioning block 208, adjusting ring 206 has slots 209 at the front and rear ends, limiting block 208 has a sliding block 210 inside, and a spring 211 is provided between the block 210 and the limiting block 208. Locking component 3 includes: positioning ring 301 fixedly installed on the outside of connecting pipe 202, sealing ring 302 glued to the lower end of positioning ring 301, and locking sleeve 303 rotatably connected to the outside of connecting pipe 202 at the upper end of positioning ring 301. Locking sleeve 303 is threadedly connected to the outside of connecting pipe 201.
[0022] In this invention, when inoculating the inside of the fermenter 1, rotating the adjusting ring 206 causes the sealing plate 207 to rotate synchronously. One end of the locking block 210 has a semi-circular design. When the adjusting ring 206 rotates, it presses against the semi-circular side of the locking block 210, causing the locking block 210 to slide into the limiting block 208 and compressing the spring 211. When the adjusting ring 206 rotates to the designated position, the locking groove 209 aligns with the locking block 210, and the spring 211 resets, pushing the locking block 210 into the locking groove 209, thus locking the adjusting ring 206 and ensuring its stability. 6. Stability during use: Align the slots on the sealing plate 207 with the through-slots 205 on the protective ring 204, allowing the interior of the protective ring 204 to communicate with the outside. The protective ring 204 contains alcohol, which is ignited through the through-slot 205, creating a flame ring on the outside of the inoculation cup 203. Then, the inoculum is poured into the inoculation cup 203. The flame ring kills airborne bacteria, reducing the risk of contamination. The inoculum inside the inoculation cup 203 enters the connecting pipe 201 through the connecting pipe 202, and then enters the fermenter 1. The inoculation assembly 204 is used to inoculate fermenter 1. After inoculation, rotating the adjusting ring 206 rotates the sealing plate 207, causing the sealing plate 207 to cover the through groove 205, preventing outside air from entering the protective ring 204 and thus extinguishing the burning alcohol inside the protective ring 204. This facilitates the extinguishing of the flame ring and improves safety during flame extinguishing. Simultaneously, it seals the protective ring 204 to prevent the evaporation of residual alcohol. When disassembling the inoculation assembly 2, the locking sleeve 303 is screwed up, causing it to spiral upwards outside the connecting pipe 201, locking the inoculation assembly 2. The fixing sleeve 303 releases the pressure on the positioning ring 301, and then pulls up the inoculation cup 203, causing the connecting tube 202 to slide upwards, thereby pulling out the inside of the connecting tube 201. This also causes the sealing ring 302 on the positioning ring 301 to disengage from the connecting tube 201, making it easier to disassemble and install the inoculation assembly 2. This facilitates the cleaning of the inoculation assembly 2 and ensures the airtightness of the inoculation assembly 2 and the fermenter 1 after installation, preventing external bacteria from entering the inside of the fermenter 1 through the connection between the connecting tube 202 and the connecting tube 201, thus preventing contamination inside the fermenter 1.
[0023] Reference Figure 1 and Figure 5 The cover plate assembly 4 includes: a cover plate 401 that overlaps the upper end of the inoculation cup 203; a locking block 402 that is fixedly installed inside the upper end of the inoculation cup 203; a limiting sleeve 403 that is fixedly installed at the lower end of the cover plate 401; and limiting grooves 404 that are L-shaped on the left and right sides of the limiting sleeve 403. In this invention, after the inoculation cup 203 is used, the cover plate 401 is removed so that the limiting groove 404 on the limiting sleeve 403 is aligned with the locking block 402. Then, the limiting sleeve 403 on the cover plate 401 is inserted into the inoculation cup 203, and the locking block 402 is simultaneously inserted into the limiting groove 404. Then, the cover plate 401 is rotated, thereby driving the locking block 402 to rotate inside the L-shaped limiting groove 404, thereby locking the limiting sleeve 403. This facilitates the disassembly and installation of the limiting sleeve 403, and facilitates the sealing of the inoculation cup 203, preventing dust and impurities from entering the inoculation cup 203.
[0024] Working principle: When inoculating the inside of fermenter 1, rotating the adjusting ring 206 causes the sealing plate 207 to rotate synchronously. One end of the locking block 210 has a semi-circular design. When the adjusting ring 206 rotates, it presses against the semi-circular side of the locking block 210, causing it to slide into the limiting block 208 and compressing the spring 211. When the adjusting ring 206 rotates to the designated position, the locking groove 209 aligns with the locking block 210, and the spring 211 resets, pushing the locking block 210 into the locking groove 209, thus locking the adjusting ring 206 and ensuring its stability during use. The slot on the sealing plate 207 is aligned with the through groove 205 on the protective ring 204, allowing the inside of the protective ring 204 to communicate with the outside. The protective ring 204 contains alcohol. The alcohol in the protective ring 204 is ignited through the through groove 205, forming a flame ring on the outside of the inoculation cup 203. Then, the inoculum is poured into the inoculation cup 203. The flame ring kills the surrounding airborne bacteria, reducing the risk of contamination. The inoculum inside the inoculation cup 203 enters the connecting pipe 201 through the connecting pipe 202, and then enters the fermenter 1, thus inoculating the fermenter 1.
[0025] When extinguishing the flame inside the protective ring 204, rotate the adjusting ring 206 to drive the sealing plate 207 to rotate, so that the sealing plate 207 covers the through groove 205, preventing outside air from entering the interior of the protective ring 204, thereby extinguishing the burning alcohol inside the protective ring 204.
[0026] When it is necessary to disassemble the inoculation assembly 2, turn the locking sleeve 303 so that the locking sleeve 303 spirals up on the outside of the connecting tube 201, so that the locking sleeve 303 releases the pressure on the positioning ring 301. Then pull up the inoculation cup 203, which drives the connecting tube 202 to slide up, thereby pulling out the inside of the connecting tube 201 and causing the sealing ring 302 on the positioning ring 301 to disengage from the connecting tube 201, thus realizing the disassembly of the inoculation assembly 2.
[0027] After the inoculation cup 203 is used, remove the cover plate 401 and align the limiting groove 404 on the limiting sleeve 403 with the locking block 402. Then, insert the limiting sleeve 403 on the cover plate 401 into the inoculation cup 203, and simultaneously insert the locking block 402 into the limiting groove 404. Then, rotate the cover plate 401, thereby driving the locking block 402 to rotate inside the L-shaped limiting groove 404, thereby locking the limiting sleeve 403 and preventing dust and impurities from entering the inoculation cup 203.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An inoculation device for microbial fermentation, comprising a fermenter (1), characterized in that, Also includes: Inoculation component (2), which is installed on the upper end of fermenter (1) and is used to inoculate fermenter (1); The inoculation component (2) includes: A connecting pipe (201) is fixedly installed at the upper end of the fermenter (1). A connecting pipe (202) is inserted inside the connecting pipe (201). An inoculation cup (203) is fixedly installed at the upper end of the connecting pipe (202). A protective ring (204) is fixedly installed at the upper outer end of the inoculation cup (203). A through groove (205) is opened at the upper end of the protective ring (204). An adjusting ring (206) is rotatably connected to the outer side of the protective ring (204). A sealing plate (207) is fixedly installed at the upper end of the adjusting ring (206).
2. The inoculation device for microbial fermentation according to claim 1, characterized in that: Limiting blocks (208) are fixedly installed on the front and rear sides of the lower end of the protective ring (204), and the front and rear ends of the adjusting ring (206) are provided with slots (209).
3. The inoculation device for microbial fermentation according to claim 2, characterized in that: The limiting block (208) has a sliding connection to a locking block (210), and a spring (211) is provided between the locking block (210) and the limiting block (208).
4. The inoculation device for microbial fermentation according to claim 1, characterized in that, Also includes: Locking component (3), which is installed on the outside of the inoculation component (2) for locking the internal structure of the inoculation component (2).
5. The inoculation device for microbial fermentation according to claim 4, characterized in that, The locking component (3) includes: A positioning ring (301) is fixedly installed on the outside of the connecting pipe (202), and a sealing ring (302) is glued to the lower end of the positioning ring (301).
6. The inoculation device for microbial fermentation according to claim 5, characterized in that: The outer side of the connecting pipe (202) is rotatably connected to the upper end of the positioning ring (301) with a locking sleeve (303), and the locking sleeve (303) is threadedly connected to the outer side of the connecting pipe (201).
7. The inoculation device for microbial fermentation according to claim 1, characterized in that, Also includes: Cover assembly (4), which is installed on the upper end of fermenter (1).
8. The inoculation device for microbial fermentation according to claim 7, characterized in that, The cover plate assembly (4) includes: A cover plate (401) is attached to the upper end of the inoculation cup (203), and a locking block (402) is fixedly installed inside the upper end of the inoculation cup (203).
9. The inoculation device for microbial fermentation according to claim 8, characterized in that: The lower end of the cover plate (401) is fixedly installed with a limiting sleeve (403), and the limiting sleeve (403) has a limiting groove (404) on the left and right sides, and the limiting groove (404) is L-shaped.
Citation Information
Patent Citations
Inoculation device of microbial fermentation tank
CN221854613U
