Animal and plant peptide preparation reaction kettle

CN224917802UActive Publication Date: 2026-10-30ANHUI JIANGNAN FUTURE BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522607398.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-09
Publication Date
2026-10-30
Estimated Expiration
2035-12-09

AI Technical Summary

Technical Problem

[0003]现有动植物肽制备多采用传统通用型反应釜,这类设备为适配化工、医药等通用反应场景设计,未针对动植物肽制备的固液混合体系、温控敏感性等特性专项优化:传统反应釜搅拌结构单一,难以实现原料与酶制剂均匀分散,易出现原料堆积或漂浮导致反应不充分;温控系统多为整体式控温,无法满足不同阶段差异化温控需求,且保温效果有限,温度波动易破坏肽的生物活性;同时设备功能集成度低,需配合外部设备完成制备流程,物料转移过程中易发生损耗

Benefits of technology

[0015]1、与现有技术相比,通过驱动电机带动驱动轴上的螺旋导流搅拌桨引导物料向下流动,配合联动盒内锥齿轮组驱动的搅拌轴及硬质合金破碎搅拌齿,实现釜内物料上导流与侧破碎的全方位混合,避免原料漂浮或沉积,确保动植物原料与酶制剂充分接触,大幅提升肽提取效率。

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Abstract

The utility model discloses a kind of animal and plant peptide preparation reaction kettle, including reactor inner wall, the reactor inner wall is inlaid in the inside of reactor outer wall, the outside of the reactor outer wall is surrounded with support assembly is provided, the side of the reactor outer wall is provided with intelligent control assembly, the reactor inner wall includes kettle body inner bag, the upper method of the kettle body inner bag is sealed with kettle cover, the top of the kettle cover is provided with driving motor. Through the above structure, spiral flow guide stirring paddle and bevel gear set driven hard alloy broken stirring tooth realize material omnibearing efficient mixing and crushing, avoid raw material floating deposition, guarantee raw material and enzyme preparation sufficient contact to improve the efficiency of peptide extraction;And temperature control component and intelligent control assembly electric connection in insulating layer layer distribution, can accurately adapt the temperature control demand of different preparation stage, reduce heat loss, guarantee the biological activity of peptide.
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Description

Technical Field

[0001] This utility model relates to the technical field of peptide preparation equipment, and in particular to a reaction vessel for preparing animal and plant peptides. Background Technology

[0002] Plant and animal peptides are small-molecule active substances extracted from animal tissues or plant raw materials. They possess advantages such as easy absorption, good biocompatibility, and diverse functional activities, leading to their increasingly widespread application in food, health products, pharmaceuticals, and cosmetics. With the continued growth in market demand for high-quality plant and animal peptides, large-scale and efficient preparation has become a focus of industry attention. As the core equipment in the peptide preparation process, involving enzymatic hydrolysis, mixing, and reaction, the reaction vessel directly affects the product extraction rate, purity, and bioactivity. Specialized, high-performance reaction vessels are a key support for driving industry development.

[0003] Current methods for preparing plant and animal peptides mostly employ traditional general-purpose reaction vessels. These devices are designed to adapt to general reaction scenarios in chemical and pharmaceutical industries, and are not specifically optimized for the solid-liquid mixing system and temperature sensitivity of plant and animal peptide preparation. Traditional reaction vessels have a simple stirring structure, which makes it difficult to achieve uniform dispersion of raw materials and enzymes, and raw materials are prone to accumulation or floating, resulting in incomplete reactions. Temperature control systems are mostly integrated, which cannot meet the differentiated temperature control requirements at different stages, and the heat preservation effect is limited. Temperature fluctuations can easily damage the bioactivity of peptides. At the same time, the equipment has low functional integration and needs to be used with external equipment to complete the preparation process, and losses are prone to occur during material transfer. Utility Model Content

[0004] The purpose of this invention is to provide a reaction vessel for preparing plant and animal peptides, which can achieve all-round and efficient mixing and crushing of materials through a spiral flow-guiding stirring paddle and a hard alloy crushing stirring tooth driven by a bevel gear set, avoiding the floating and sedimentation of raw materials, ensuring full contact between raw materials and enzyme preparations to improve peptide extraction efficiency; and the temperature control components and intelligent control components distributed in layers within the insulation layer are electrically connected, which can accurately adapt to the temperature control requirements of different preparation stages, reduce heat loss, and ensure the bioactivity of peptides.

[0005] To achieve the above objectives, a reaction vessel for preparing plant and animal peptides is provided, including an inner wall of the reaction vessel, which is embedded in the inner side of an outer wall of the reaction vessel, a support assembly is arranged around the outer side of the outer wall of the reaction vessel, and an intelligent control assembly is arranged on one side of the outer wall of the reaction vessel.

[0006] The inner wall of the reactor includes an inner liner. A reactor cover is sealed to the upper flange of the inner liner. A drive motor is installed on the top of the reactor cover. The output end of the drive motor is fixedly connected to one end of a drive shaft. A spiral guide stirring paddle is fixedly connected to the outside of the drive shaft. The lower end of the drive shaft passes through a linkage box and is fixedly connected to a second bevel gear. The second bevel gear meshes with a first bevel gear. The first bevel gear is fixedly connected to a stirring shaft. Multiple crushing stirring teeth are provided on both sides of the stirring shaft.

[0007] According to the aforementioned reaction vessel for preparing animal and plant peptides, an inlet is provided on the upper side of the inner liner of the vessel, a filter layer is provided on the bottom side of the inner liner of the vessel, and an outlet is provided on the bottom side of the inner liner of the vessel.

[0008] According to the aforementioned reaction vessel for preparing plant and animal peptides, the outer wall of the reaction vessel includes an outer wall body, an upper interface is provided on the upper part of one side of the outer wall body, a lower interface is provided on the lower part of the other side of the outer wall body, and a heat insulation layer is filled between the outer wall body and the inner liner of the vessel.

[0009] According to the aforementioned reaction vessel for preparing plant and animal peptides, the support assembly includes four support columns, with two fixing rings fixedly connected to the top of the four support columns and distributed along the height direction of the support columns. Multiple fixing pins are provided inside the two fixing rings, and support feet are fixedly connected to the bottom of each of the four support columns.

[0010] According to the aforementioned reaction vessel for preparing plant and animal peptides, the intelligent control component is electrically connected to a temperature control component, which is embedded in the insulation layer and distributed along the height direction of the inner liner of the vessel.

[0011] According to the aforementioned reaction vessel for preparing plant and animal peptides, the filter layer is a micron-sized porous membrane structure.

[0012] According to the aforementioned reaction vessel for preparing animal and plant peptides, the inner wall surface of the vessel's inner liner is coated with a polytetrafluoroethylene coating.

[0013] According to the aforementioned reaction vessel for preparing animal and plant peptides, the material of the crushing and stirring teeth is cemented carbide.

[0014] This utility model has the following beneficial effects:

[0015] 1. Compared with existing technologies, the spiral guide stirring paddle on the drive shaft is driven by a drive motor to guide the material to flow downwards. In conjunction with the stirring shaft driven by the bevel gear set in the linkage box and the hard alloy crushing stirring teeth, the material in the reactor is mixed in an all-round way by upward guidance and side crushing, avoiding the floating or sedimentation of raw materials, ensuring full contact between animal and plant raw materials and enzyme preparations, and greatly improving peptide extraction efficiency.

[0016] 2. Compared with existing technologies, the temperature control components distributed along the height of the inner liner of the vessel within the insulation layer are electrically connected with the intelligent control components to form a layered temperature control structure. This allows for precise adjustment of the temperature in different areas of the vessel for different preparation stages, such as enzymatic hydrolysis and enzyme inactivation. At the same time, the insulation layer effectively reduces heat loss, ensuring the bioactivity of peptides and meeting the stringent temperature control requirements for the preparation of animal and plant peptides. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1 This is a schematic diagram of the overall structure of a reaction vessel for preparing animal and plant peptides according to this utility model;

[0019] Figure 2 This is a schematic diagram of the inner wall structure of a reaction vessel for preparing animal and plant peptides according to this utility model;

[0020] Figure 3 This is a schematic diagram of the outer wall structure of the reaction vessel for preparing animal and plant peptides according to this utility model;

[0021] Figure 4 This is a schematic diagram of the supporting components of a reaction vessel for preparing plant and animal peptides according to this utility model.

[0022] Legend:

[0023] 1. Outer wall of the reactor; 2. Support assembly; 3. Inner wall of the reactor; 4. Intelligent control assembly; 11. Main body of the outer wall; 12. Lower interface; 13. Insulation layer; 14. Upper interface; 21. Fixing pin; 22. Fixing ring; 23. Support foot; 24. Support column; 31. Drive motor; 32. Feed inlet; 33. Drive shaft; 34. Spiral guide agitator; 35. Crushing and stirring teeth; 36. Stirring shaft; 37. Discharge port; 38. Filter layer; 39. First bevel gear; 40. Second bevel gear; 41. Linkage box; 42. Inner liner of the reactor; 43. Reactor cover. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] Reference Figure 1 and Figure 2This utility model discloses a reaction vessel for preparing plant and animal peptides, which includes an inner wall 3 that is tightly embedded inside the outer wall 1 to form a double-layer protective structure. A support component 2 is fixedly arranged around the outer side of the outer wall 1 to provide stable support for the entire reaction vessel. An intelligent control component 4 is fixedly installed on one side of the outer wall 1 to coordinate and regulate the operation of the equipment. The intelligent control component 4 is electrically connected to a temperature control component, which is embedded inside the insulation layer 13 and evenly distributed along the height direction of the inner liner 42 of the vessel, enabling precise temperature control in layers. The core of the inner wall 3 is the inner liner 42 of the vessel, and the inner wall surface of the inner liner 42 is uniformly coated with a polytetrafluoroethylene coating, which has excellent corrosion resistance and anti-adhesion properties. The inner liner 42 of the reactor is sealed with a reactor cover 43 via a flange to ensure the airtightness of the reaction chamber. A drive motor 31 is fixedly installed on the top of the reactor cover 43. The output end of the drive motor 31 is fixedly connected to one end of the drive shaft 33 via a coupling. A spiral guide stirring paddle 34 is fixedly connected to the outside of the drive shaft 33 corresponding to the upper part of the reactor. The lower end of the drive shaft 33 vertically penetrates the linkage box 41 and extends into the linkage box 41 to be fixedly connected to a second bevel gear 40. The second bevel gear 40 meshes with the first bevel gear 39 for transmission. The first bevel gear 39 is horizontally fixedly connected to a stirring shaft 36. Multiple crushing stirring teeth 35 are spaced apart on both sides of the stirring shaft 36. The crushing stirring teeth 35 are made of hard alloy, which is wear-resistant and has excellent crushing effect. A feed inlet 32 ​​is provided on the upper side of the inner liner 42 for material input; a filter layer 38 is detachably installed on the bottom side of the inner liner 42. The filter layer 38 is a micron-sized porous membrane structure that can achieve efficient solid-liquid separation; an outlet 37 is connected to the bottom side of the inner liner 42 below the filter layer 38 for discharging the peptide liquid after reaction.

[0026] In the above structure, the inner wall 3 of the reactor is tightly embedded inside the outer wall 1 of the reactor. The support component 2 on the outer side of the outer wall 1 provides stable support for the equipment. The intelligent control component 4 on one side is electrically connected to the temperature control component distributed along the height of the inner liner 42 of the reactor in the insulation layer 13, so as to achieve precise temperature control in layers. The inner wall of the inner liner 42 of the reactor is coated with polytetrafluoroethylene coating. The upper part is connected to the lid 43 by a flange seal. The drive motor 31 on the top of the lid 43 drives the drive shaft 33 to rotate. The spiral guide stirring paddle 34 on the shaft guides the material flow. The lower end is driven by the second bevel gear 40 in the linkage box 41, which meshes with the first bevel gear 39 to drive the stirring shaft 36 and the hard alloy crushing stirring teeth 35 on both sides to complete the crushing and mixing of materials. The feed port 32 above the inner liner 42 is used for feeding. The micron-level porous filter membrane structure filtration layer 38 on the bottom of the inner side realizes solid-liquid separation. The discharge port 37 on the bottom side discharges the peptide liquid. The overall structure is compact and functionally integrated.

[0027] Reference Figure 3 and Figure 4The outer wall 1 of the reactor includes an outer wall body 11, which provides a stable outer layer of protection for the equipment. An upper interface 14 is provided on one side of the outer wall body, corresponding to the upper area of ​​the inner liner 42, and a lower interface 12 is provided on the other side of the outer wall body, corresponding to the lower area of ​​the inner liner 42. These two interfaces can be connected to the temperature control medium circulation pipeline to achieve layered temperature control. An insulation layer 13 is tightly filled between the outer wall body 11 and the inner liner 42, effectively reducing heat loss from the reactor and ensuring temperature control stability. The support assembly 2 includes four rectangular support columns 24. Two fixing rings 22 are fixedly connected to the top of each of the four support columns 24, spaced apart along the height of the support columns 24. Multiple fixing pins 21 pass through the fixing rings 22 and the corresponding mounting holes on the outer wall 1 of the reactor, securing the reactor body firmly to the support frame. Support feet 23 are fixedly connected to the bottom of each of the four support columns 24, allowing adjustment of the support feet 23 to ensure the overall levelness and stability of the reactor.

[0028] In the above structure, the core of the outer wall 1 of the reactor is the outer wall body 11, which has an upper interface 14 on one side and a lower interface 12 on the other side, which can be connected to the temperature control medium circulation pipeline to cooperate with the layered temperature control. The insulation layer 13 tightly filled between the outer wall body 11 and the inner liner 42 of the reactor can effectively reduce heat loss and ensure temperature control stability. The support component 2 consists of four rectangular support columns 24. Two fixing rings 22 are fixed at intervals along the height direction on the top of the columns. Multiple fixing pins 21 pass through the fixing rings 22 and the corresponding mounting holes of the outer wall 1 of the reactor to stably fix the reactor body on the support frame. The support feet 23 at the bottom of the four support columns 24 can be adjusted in height to ensure the levelness and stability of the reactor as a whole.

[0029] Working Principle: When the plant and animal peptide preparation reactor is in use, plant and animal raw materials and enzyme preparations are added to the inner liner 42 of the reactor through the feed inlet 32. The reactor lid 43 is closed and sealed with a flange to ensure the airtightness of the reaction chamber. The intelligent control component 4 is activated, which regulates the temperature control components distributed along the height of the inner liner 42 within the insulation layer 13. Combined with the temperature control medium circulation pipeline connected by the upper interface 14 and the lower interface 12, the temperature of different areas inside the reactor is precisely adjusted to meet the needs of the preparation stages such as enzymatic hydrolysis. The insulation layer 13 simultaneously reduces heat loss and maintains temperature stability. At the same time, the drive motor 31 starts and drives the drive shaft 33 to rotate. The spiral guide stirring paddle 34 on the shaft guides the material to flow from top to bottom, preventing the raw materials from floating. The lower end of the drive shaft 33 is driven by the meshing of the second bevel gear 40 and the first bevel gear 39 in the linkage box 41, which drives the stirring shaft 36 and the hard alloy crushing stirring teeth 35 on both sides to rotate at high speed, crushing and fully mixing the deposited raw materials, ensuring uniform contact and reaction between the raw materials and the enzyme preparations. After the reaction is completed, the small molecule peptide liquid is filtered through the micron-sized porous membrane structure 38 at the bottom of the inner liner 42 of the reactor to achieve solid-liquid separation, and is finally discharged through the outlet 37. The support column 24, fixing ring 22 and fixing pin 21 of the support component 2 ensure the stability of the equipment during operation, while the support foot 23 maintains the overall horizontal state.

[0030] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A reaction vessel for preparing animal and plant peptides, characterized in that, The reactor includes an inner wall (3), which is embedded in the inner side of the outer wall (1) of the reactor. A support assembly (2) is arranged around the outer side of the outer wall (1) of the reactor. An intelligent control assembly (4) is arranged on one side of the outer wall (1). The inner wall (3) of the reactor includes an inner liner (42). The upper flange of the inner liner (42) is sealed with a lid (43). A drive motor (31) is provided on the top of the lid (43). The output end of the drive motor (31) is fixedly connected to one end of the drive shaft (33). A spiral guide stirring paddle (34) is fixedly connected to the outside of the drive shaft (33). The lower end of the drive shaft (33) passes through the linkage box (41) and is fixedly connected to a second bevel gear (40). The second bevel gear (40) meshes with a first bevel gear (39). The first bevel gear (39) is fixedly connected to a stirring shaft (36). Multiple crushing stirring teeth (35) are provided on both sides of the stirring shaft (36).

2. The reaction vessel for preparing animal and plant peptides according to claim 1, characterized in that, A feed inlet (32) is provided on the upper side of the inner liner (42) of the vessel, a filter layer (38) is provided on the inner bottom side of the inner liner (42), and a discharge outlet (37) is provided on the bottom side of the inner liner (42).

3. The reaction vessel for preparing animal and plant peptides according to claim 1, characterized in that, The outer wall (1) of the reactor includes an outer wall body (11), an upper interface (14) is provided on the upper part of one side of the outer wall body (11), a lower interface (12) is provided on the lower part of the other side of the outer wall body (11), and a heat insulation layer (13) is filled between the outer wall body (11) and the inner liner (42) of the reactor.

4. The reaction vessel for preparing animal and plant peptides according to claim 1, characterized in that, The support assembly (2) includes four support columns (24), and two fixing rings (22) are fixedly connected to the top of the four support columns (24), which are distributed along the height direction of the support columns (24). Multiple fixing pins (21) are provided inside the two fixing rings (22), and support feet (23) are fixedly connected to the bottom of the four support columns (24).

5. The reaction vessel for preparing animal and plant peptides according to claim 1, characterized in that, The intelligent control component (4) is electrically connected to a temperature control component, which is embedded in the insulation layer (13) and distributed along the height direction of the inner liner (42) of the vessel.

6. The reaction vessel for preparing animal and plant peptides according to claim 2, characterized in that, The filter layer (38) has a micron-sized porous membrane structure.

7. The reaction vessel for preparing animal and plant peptides according to claim 1, characterized in that, The inner wall surface of the inner liner (42) of the vessel is coated with a polytetrafluoroethylene coating.

8. The reaction vessel for preparing animal and plant peptides according to claim 1, characterized in that, The material of the crushing and stirring teeth (35) is hard alloy.