Earphone leather sheath production pull leather cutting device
Patent Information
- Application Number
- CN202522550456.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0003]该上述设备在实际使用过程中,虽能实现皮料边缘多余裙边的裁切,但实际应用中存在以下问题:一,裁切完成后需人工将手伸入切刀下端取出成型耳机皮料,操作过程中易因切刀误触发或操作不当导致手部误伤,安全风险较高;二,设备未设置废屑收集结构,裁切产生的废屑易残留于切槽及裁切台表面,后续裁切时废屑会挤压、刮擦皮料边缘,导致皮料切割精度下降、边缘破损变形,影响成品质量
[0014](1)本实用新型,通过平移机构驱动支撑块带动裁切后的皮料从切刀下方平移至安装架左侧取料区,工作人员无需将手伸入切刀下端,也无需弯腰即可便捷取料,彻底杜绝切刀误触发或操作不当导致的手部误伤隐患,显著降低作业安全风险。
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Figure CN224917818U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of headphone case manufacturing technology, specifically a headphone case production stretching and cutting device. Background Technology
[0002] In the prior art, patent CN222684649U discloses a leather trimming and cutting device for producing headphone cases. The device includes a base with a support fixed to its bottom. Multiple positioning rods pass through the base and support. Two connecting pieces are fixed to the top of a ring, and these pieces are fixed to a lifting plate. A ring-cutting blade is coaxially fixed to the bottom of the ring. The positioning rods position the leather material for the headphone case. An electric cylinder lowers the cutting section, and a pressure plate presses and fixes the leather material, thus limiting its movement. After the ring-cutting blade descends, it cuts off any excess trim at the edge of the leather material. This design eliminates the need for manual cutting when trimming the trim at the edge of the headphone case, improving operational convenience and saving manpower. Furthermore, it allows for simultaneous cutting of multiple headphone cases, increasing processing efficiency.
[0003] While the aforementioned equipment can effectively cut off excess trimmings from leather edges, it presents several problems in practical application: First, after cutting, manual hand insertion is required to remove the shaped earphone leather from under the cutter. This poses a high safety risk due to accidental triggering of the cutter or improper operation. Second, the equipment lacks a waste collection structure, resulting in waste residue remaining on the cutting groove and cutting table surface. During subsequent cutting, this waste will compress and scrape the leather edges, leading to reduced cutting precision, edge damage and deformation, and affecting the quality of the finished product.
[0004] Therefore, a skin-splitting and cutting device for producing headphone cases is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide a stretching and cutting device for producing headphone cases, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a headphone case production lifting and cutting device, comprising an operating table, a mounting frame fixedly installed on the operating table, a cutting component fixedly installed on the mounting frame, a cutting groove provided on the operating table, the cutting component and the cutting groove being adapted to each other, a translation mechanism installed on the operating table, the translation mechanism including a guide hole, a transmission block slidably installed inside the guide hole on the operating table, a support block fixedly installed on the transmission block, the cutting groove being pre-set on the support block, and a chip removal mechanism provided on the mounting frame, the chip removal mechanism being installed on the translation mechanism and adapted to the support block.
[0007] Preferably, a vertical plate is fixedly installed on the bottom side of the operating table, and a lead screw is rotatably installed on the vertical plate, with one end of the lead screw installed on the operating table.
[0008] Preferably, the lead screw has an internal thread block screwed into it, and an adapter plate is fixedly installed on the internal thread block. The adapter plate is fixedly installed on the bottom side of the transmission block.
[0009] Preferably, a motor plate is fixedly installed on the operating table, and a forward and reverse motor is fixedly installed on the motor plate by bolts. A reducer is connected to the output shaft of the forward and reverse motor, and the other end of the reducer is connected to the other end of the lead screw.
[0010] Preferably, the chip removal mechanism includes two connecting plates, which are vertically slidably mounted on both sides of the mounting frame. A transfer box is fixedly mounted on the two connecting plates, and an air suction hood is mounted on the bottom side of the transfer box. The air suction hood is adapted to the cutting groove.
[0011] Preferably, a vacuum cleaner is provided on one side of the operating table, and an air suction pipe is fixedly connected to the vacuum cleaner. One end of the air suction pipe passes through a connecting plate on one side and is fixedly installed on one side of the adapter box, and is connected to the inside of the adapter box.
[0012] Preferably, each end of the adapter plate is hinged with a drive rod via a hinge shaft, and the other end of each drive rod is hinged to one of the two connecting plates via a hinge shaft.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) In this utility model, the cutting leather material is moved from below the cutter to the material picking area on the left side of the mounting frame by the translation mechanism driving the support block. The workers do not need to put their hands under the cutter or bend over to pick up the material conveniently, which completely eliminates the risk of accidental hand injury caused by accidental triggering of the cutter or improper operation, and significantly reduces the risk of work safety.
[0015] (2) In this utility model, through the linkage design of the chip removal mechanism and the translation mechanism, after the support block is translated to pick up the material, the suction hood automatically approaches the cutting groove and the surface of the support block, and the residual waste is quickly removed by the negative pressure adsorption of the vacuum cleaner, avoiding the waste from squeezing and scraping the subsequent cutting of the leather material, ensuring that the edge of the leather material is flat and undamaged, and effectively improving the cutting accuracy and quality stability of the finished product. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0017] Figure 2 This is a side view of the structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the structure of this utility model in use;
[0019] Figure 4 This is a cross-sectional structural diagram of the present invention;
[0020] In the diagram: 1. Operating table; 2. Mounting frame; 3. Cutting assembly; 4. Groove; 5. Guide hole; 51. Transmission block; 52. Support block; 53. Vertical plate; 54. Lead screw; 55. Internal thread block; 56. Adapter plate; 57. Motor plate; 58. Forward and reverse motor; 59. Reducer; 6. Connecting plate; 61. Adapter box; 62. Suction hood; 63. Vacuum cleaner; 64. Suction pipe; 65. Drive rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example: Please refer to Figure 1-4 This utility model provides a technical solution: a headphone case production lifting and cutting device, including an operating table 1, a mounting frame 2 fixedly installed on the operating table 1, a cutting component 3 fixedly installed on the mounting frame 2, a cutting groove 4 provided on the operating table 1, the cutting component 3 and the cutting groove 4 being adapted to each other, a translation mechanism installed on the operating table 1, the translation mechanism including a guide hole 5, a transmission block 51 slidably installed inside the guide hole 5, a support block 52 fixedly installed on the transmission block 51, the cutting groove 4 being pre-set on the support block 52, a vertical plate 53 fixedly installed on the bottom side of the operating table 1, a lead screw 54 rotatably installed on the vertical plate 53, one end of the lead screw 54 being installed on the operating table 1, an internal thread block 55 threaded onto the lead screw 54, an adapter plate 56 fixedly installed on the internal thread block 55, and the adapter plate 56 being fixedly installed. Mounted on the bottom side of the transmission block 51, a motor plate 57 is fixedly installed on the operating table 1. A forward and reverse motor 58 is fixedly installed on the motor plate 57 by bolts. A reducer 59 is connected to the output shaft of the forward and reverse motor 58. The other end of the reducer 59 is connected to the other end of the lead screw 54. After the leather on the support block 52 is cut by the cutter on the cutting assembly 3, the reducer 59 drives the lead screw 54 to rotate, which drives the support block 52 to move to the left. This makes it easier for workers to remove the leather from the support block 52 without bending over. It also avoids the risk of being accidentally injured by the cutter on the cutting assembly 3 if the leather is picked up directly under the cutter. At the same time, the forward and reverse motor 58 can stop the lead screw 54 when the support block 52 moves to the leftmost or rightmost position, which is convenient for the support block 52 to support.
[0023] Furthermore, the mounting bracket 2 is equipped with a chip removal mechanism for convenient removal of waste chips inside the groove 4 and on the upper surface of the support block 52. The chip removal mechanism is mounted on the translation mechanism and is adapted to the support block 52.
[0024] Specifically, the chip removal mechanism includes two connecting plates 6, which are vertically slidably mounted on both sides of the mounting frame 2. A transfer box 61 is fixedly mounted on each of the two connecting plates 6. A suction hood 62 is mounted on the bottom side of the transfer box 61, and the suction hood 62 is adapted to the cutting groove 4. A vacuum cleaner 63 is provided on one side of the operating table 1, and a suction pipe 64 is fixedly connected to the vacuum cleaner 63. One end of the suction pipe 64 passes through one of the connecting plates 6 and is fixedly mounted on one side of the transfer box 61, communicating with the interior of the transfer box 61. Drive rods 65 are hinged to both ends of the connecting plate 56 via hinge shafts. The other ends of the two drive rods 65 are respectively hinged to the two connecting plates 6 via hinge shafts. When the internal thread block 55 moves to the left, the connecting plate 56 drives the drive rods 65 to rotate clockwise, and the drive rods 65 drive the connecting plate 6 on the mounting frame 2 to move downwards. The connecting plate 6 moves the adapter box 61 downwards, and the adapter box 61 moves the suction hood 62 closer to the cutting groove 4. After the worker removes the leather from the cutting groove 4, the vacuum cleaner 63 can be used to create negative pressure on the adapter box 61, so that the suction hood 62 can suck the waste from the cutting groove 4 and the surface of the support block 52 into the vacuum cleaner 63 for centralized collection. After the leather is processed, the waste collected in the vacuum cleaner 63 is centrally processed. At the same time, in order to improve the operational flexibility and automation, the vacuum cleaner 63 supports two start-up modes: one is manual control, where the worker starts the vacuum cleaner by pressing a button after removing the leather; the other is intelligent control, which is linked to the limit switch of the translation mechanism through the PLC control module. When the support block 52 moves to the left limit position and the leather is removed, the system automatically triggers the vacuum cleaner to start, realizing precise dust removal without human intervention.
[0025] The working principle is as follows: When using this device to cut the earphone case, firstly, lay the leather material to be cut flat on the support block 52, ensuring that the leather material covers the cutting groove 4 area and is aligned with the cutting path of the cutting component 3, in preparation for precise cutting. Start the cutting component 3, and use its built-in cutting mechanism to cut the edge skirt of the leather material on the support block 52 to complete the forming and cutting of the earphone case. After the cutting is completed, start the forward and reverse motor 58. The motor output shaft drives the lead screw 54 to rotate through the transmission. The lead screw 54 drives the internal thread block 55 to move to the left through the thread engagement. The internal thread block 55 drives the adapter plate 56 to move synchronously, and then drives the support block 52 to move to the left side of the mounting bracket 2 along the guide hole 5 through the transmission block 51. At this time, the support block 52 moves the groove 4 and the formed earphone cover inside the groove away from the cutting area of the cutting component 3. The staff can directly remove the formed cover in a safe area without bending over or reaching under the cutter, completely avoiding the risk of accidental injury from the cutter. As the internal thread block 55 moves the adapter plate 56 to the left, the adapter plate 56 simultaneously drives the drive rods 65 at both ends to rotate clockwise. The drive rods 65 push the connecting plates 6 on both sides of the mounting bracket 2 to slide downward. The connecting plates 6 drive the adapter box 61 and the bottom suction hood 62 to move downward simultaneously until the suction hood 62 is close to the groove 4 and the upper surface of the support block 52. After the staff removes the formed cover, the vacuum cleaner 63 is started. The vacuum cleaner 63 creates negative pressure inside the adapter box 61 through the suction pipe 64, and then quickly absorbs the cutting waste residue remaining on the inner wall of the groove 4 and the surface of the support block 52 through the suction hood 62. The waste is collected in the vacuum cleaner 63 through the adapter box 61 and the suction pipe 64. Once all processing tasks are completed, the waste collected inside the vacuum cleaner 63 can be cleaned up.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A leather-slitting and cutting device for producing headphone cases, comprising an operating table (1), wherein a mounting frame (2) is fixedly installed on the operating table (1), and a cutting component (3) is fixedly installed on the mounting frame (2), wherein a cutting groove (4) is provided on the operating table (1), and the cutting component (3) and the cutting groove (4) are adapted to each other, characterized in that: The operating table (1) is equipped with a translation mechanism, which includes a guide hole (5). The operating table (1) has a guide hole (5), and a transmission block (51) is slidably installed inside the guide hole (5). A support block (52) is fixedly installed on the transmission block (51). A groove (4) is preset on the support block (52). The mounting frame (2) is equipped with a chip removal mechanism, which is installed on the translation mechanism and is adapted to the support block (52).
2. The headphone case production stretching and cutting device according to claim 1, characterized in that: A vertical plate (53) is fixedly installed on the bottom side of the operating table (1), and a lead screw (54) is rotatably installed on the vertical plate (53). One end of the lead screw (54) is installed on the operating table (1).
3. The headphone case production stretching and cutting device according to claim 2, characterized in that: The lead screw (54) is threaded with an internal thread block (55), and an adapter plate (56) is fixedly installed on the internal thread block (55). The adapter plate (56) is fixedly installed on the bottom side of the transmission block (51).
4. The headphone case production stretching and cutting device according to claim 2, characterized in that: A motor plate (57) is fixedly installed on the operating table (1). A forward and reverse motor (58) is fixedly installed on the motor plate (57) by bolts. A reducer (59) is connected to the output shaft of the forward and reverse motor (58). The other end of the reducer (59) is connected to the other end of the lead screw (54).
5. The headphone case production stretching and cutting device according to claim 3, characterized in that: The chip removal mechanism includes two connecting plates (6), which are vertically slidably installed on both sides of the mounting frame (2). A transfer box (61) is fixedly installed on the two connecting plates (6), and an air suction hood (62) is installed on the bottom side of the transfer box (61). The air suction hood (62) is adapted to the cutting groove (4).
6. The headphone case production stretching and cutting device according to claim 5, characterized in that: A vacuum cleaner (63) is provided on one side of the operating table (1). A suction pipe (64) is fixedly connected to the vacuum cleaner (63). One end of the suction pipe (64) passes through a connecting plate (6) on one side and is fixedly installed on one side of the adapter box (61), and is connected to the inside of the adapter box (61).
7. The headphone case production stretching and cutting device according to claim 5, characterized in that: Both ends of the adapter plate (56) are hinged with drive rods (65) via hinge shafts, and the other ends of the two drive rods (65) are respectively hinged to the two connecting plates (6) via hinge shafts.
Citation Information
Patent Citations
Leather pulling and cutting device for earphone leather sheath production
CN222684649U