A production line for electroplating pretreatment of materials

Abstract

The utility model provides a kind of material electroplating pretreatment production line, including track, travelling crane and treatment pool, the track is fixedly connected on ceiling, the roller is provided on the travelling crane, the horizontal drive assembly that can drive roller rotation is provided on the travelling crane, vertical drive assembly is provided on the travelling crane, the output end of vertical drive assembly is fixedly connected with hanger.The utility model has the advantages that when carrying out pretreatment work, the required processing material is hoisted on the hanger.Horizontal drive assembly drives roller rotation, and the travelling crane moves along the track.When the specified positioning code is scanned by the code scanning mechanism, the horizontal drive assembly stops working, and the travelling crane stops at the corresponding position.Vertical drive assembly drives the vertical displacement of hanger and material, and the material enters the corresponding processing station to carry out pretreatment work on the material.The dependence on external control components is reduced, the integration is higher, and the overall use is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of electroplating technology, and in particular to a material pretreatment production line for electroplating. Background Technology

[0002] Electroplating is a surface treatment technology that uses the principle of electrolysis to deposit a metal coating on the surface of a substrate. Its core is to change the surface properties of materials through electrochemical methods in order to improve performance or endow them with special functions.

[0003] Before electroplating materials, pretreatment is typically performed to remove oil, rust, and impurities. In existing technologies, electroplating production lines generally use gantry cranes, where overhead cranes travel to transport products for electroplating. However, gantry cranes are generally bulky and require significant space near the electroplating tank, which can negatively impact the electroplating process and hinder operator work. Furthermore, electroplating cranes are usually controlled by external equipment to start and stop at the required positions, indicating a need for improved integration. Therefore, this paper proposes an improved material pretreatment production line for electroplating. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the aforementioned technical defects.

[0005] Therefore, one objective of this utility model is to propose a material pretreatment production line for electroplating, so as to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.

[0006] To achieve the above objectives, one embodiment of this utility model provides a material pretreatment production line for electroplating, including a track, a trolley, and a treatment tank. The track is fixedly connected to the ceiling. The trolley is equipped with rollers and a horizontal drive assembly that can drive the rollers to rotate. The trolley is also equipped with a vertical drive assembly, the output end of which is fixedly connected to a hanger. The trolley is equipped with a power distribution box and a barcode scanning mechanism. The treatment tank contains several processing stations, and several upright plates are fixedly connected to the treatment tank. Positioning codes are provided on the upright plates.

[0007] Preferably, in any of the above embodiments, a connecting plate is fixedly connected to the top surface of the track, and the track is fixedly connected to the ceiling via positioning holes on the connecting plate and bolts.

[0008] The above technical solution, employing a track, overhead crane, and treatment tank, forms the complete pre-plating production line. The track provides the moving path for the overhead crane, which moves materials horizontally and vertically. The treatment tank is used for pre-treatment of the materials. The track is fixed to the ceiling, not occupying space on either side of the treatment tank, facilitating work by staff nearby and enhancing usability. It is important to ensure the stability of the track's fixation to the ceiling. The track is also fixed to the ceiling via connecting plates, facilitating assembly and disassembly.

[0009] Preferably, of any of the above embodiments, the rollers are in two sets and are respectively disposed at both ends of the overhead surface of the vehicle.

[0010] The above technical solution employs rollers and a horizontal drive assembly to propel the trolley horizontally. Two sets of rollers are positioned at opposite ends of the top frame, driving the trolley from both ends for improved driving performance.

[0011] Preferably, in any of the above embodiments, the vertical drive assembly is located at the centerline of the vehicle, and a side frame is fixedly connected to the side of the hanger.

[0012] The above technical solution employs a vertical drive assembly to move the lifting frame vertically, thereby moving the suspended object vertically. The vertical drive assembly is positioned at the centerline of the crane, allowing for a more balanced movement of the lifting frame. Side frames are installed on the sides of the lifting frame to expand the lifting options.

[0013] Preferably, in any of the above solutions, the scanning mechanism is located on one side of the vehicle, and the electrical distribution box is located on one side of the vehicle.

[0014] The above technical solution works as follows: when the crane is moving, the horizontal drive component stops working when the scanning mechanism scans the designated positioning code, causing the crane to stop at the corresponding position, thus completing the crane's positioning. The corresponding command controller can be installed in the power distribution box, achieving a high degree of integration of the crane and facilitating overall use.

[0015] Preferably, any of the above-mentioned solutions includes a water washing station, an acid washing station, an alkaline washing station, and an activation station.

[0016] The above technical solution involves setting up multiple processing stations within the treatment tank to perform various pretreatments on the materials to be electroplated. A traveling crane moves the materials in and out of the water washing station, acid washing station, alkaline washing station, and activation station, achieving the purposes of rust removal, oil removal, and impurity removal, thus enabling better electroplating.

[0017] Preferably, in any of the above schemes, several of the upright plates are respectively arranged in the middle position of each processing station.

[0018] The above technical solution employs a platform where vertical supports provide the mounting surface for the positioning codes. Multiple vertical supports are positioned corresponding to various processing stations, ensuring that the scanning mechanism stops moving after scanning the corresponding positioning code, allowing for relevant pre-processing work to proceed.

[0019] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:

[0020] 1. This pre-plating production line for materials utilizes a structure including tracks, overhead cranes, processing tanks, rollers, horizontal drive components, vertical drive components, hangers, an electrical distribution box, a barcode scanning mechanism, and positioning codes. During pre-plating, the materials to be processed are hoisted onto the hangers. The horizontal drive components rotate the rollers, causing the overhead crane to move along the tracks. When the barcode scanning mechanism scans the designated positioning code, the horizontal drive components stop, bringing the overhead crane to a halt at the corresponding position. The vertical drive components then move the hangers and materials vertically, allowing the materials to enter the corresponding processing station for pre-plating. This reduces reliance on external control components, resulting in higher integration and easier overall use.

[0021] 2. This pre-plating treatment production line features a track fixed to the ceiling, offering greater stability compared to mounting on supports. It doesn't occupy space on either side of the treatment tank, allowing workers to easily perform tasks alongside the tank, making it more convenient to use. The track is fixed to the ceiling via connecting plates, facilitating assembly and disassembly. The vertical drive assembly is positioned at the centerline of the trolley, ensuring more balanced movement of the hangers. Side frames are provided on the sides of the hangers, expanding the lifting options.

[0022] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0023] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a partial structural schematic diagram of the present invention;

[0026] In the diagram: 1-track, 2-carriage, 3-processing pool, 4-roller, 5-horizontal drive assembly, 6-vertical drive assembly, 7-hanger, 8-distribution box, 9-scanning mechanism, 10-processing station, 11-standing plate, 12-positioning code. Detailed Implementation

[0027] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] like Figures 1-2 As shown, this utility model includes a track 1, a traveling trolley 2, and a processing pool 3. The track 1 is fixedly connected to the ceiling. The traveling trolley 2 is equipped with rollers 4, a horizontal drive assembly 5 that can drive the rollers 4 to rotate, a vertical drive assembly 6, and a hanger 7 that is fixedly connected to the output end of the vertical drive assembly 6. The traveling trolley 2 is equipped with a power distribution box 8 and a barcode scanning mechanism 9. The processing pool 3 is equipped with several processing stations 10, and several upright plates 11 are fixedly connected to the processing pool 3. Positioning codes 12 are provided on the upright plates 11.

[0030] Example 1: A connecting plate is fixedly connected to the top surface of track 1. Track 1 is fixed to the ceiling via positioning holes on the connecting plate and bolts. Track 1, the traveling trolley 2, and the treatment tank 3 work together to form the entire pre-plating production line. Track 1 provides a moving track for the traveling trolley 2, which is used to move materials horizontally and vertically. The treatment tank 3 is used for pre-treatment of the materials. Track 1 is fixedly connected to the ceiling, not occupying the space on both sides of the treatment tank 3, making it convenient for workers to perform related operations next to the treatment tank 3, and improving usability. Track 1 is fixedly connected to the ceiling via the connecting plate, facilitating its assembly and disassembly. There are two sets of rollers 4, each located at one end of the top surface of the traveling trolley 2. The rollers 4 and the horizontal drive assembly 5 are used to drive the traveling trolley 2 horizontally. The two sets of rollers 4 are located at both ends of the top frame, driving the traveling trolley 2 from both ends, resulting in better driving effect.

[0031] Example 2: The vertical drive assembly 6 is located at the centerline of the trolley 2, and a side frame is fixedly connected to the side of the hanger 7. The vertical drive assembly 6 is used to drive the hanger 7 to move vertically, thereby driving the hoisted item to move vertically. The vertical drive assembly 6 can be a linear drive device such as a cylinder or electric cylinder. Located at the centerline of the trolley 2, the vertical drive assembly 6 can drive the hanger 7 to move more evenly. The side frame on the side of the hanger 7 allows for expanded hoisting methods, such as hanging materials on the side. The barcode scanning mechanism 9 is located on one side of the trolley 2, and the electrical distribution box 8 is also located on one side of the trolley 2. When the trolley 2 moves, when the barcode scanning mechanism 9 scans the designated positioning code 12, the horizontal drive assembly 5 stops working, stopping the trolley 2 at the corresponding position, completing the positioning of the trolley 2. The positioning code 12 can be a QR code, barcode, etc. The corresponding instruction controller can be located inside the electrical distribution box 8, achieving high integration of the trolley 2 and facilitating overall use.

[0032] Example 3: Processing station 10 includes a water washing station, an acid washing station, an alkaline washing station, and an activation station. Multiple processing stations 10 are set up within the processing tank 3 to perform various pretreatments on the materials to be electroplated. The overhead crane 2 moves the materials in and out of the water washing station, acid washing station, alkaline washing station, and activation station, achieving rust removal, oil removal, and impurity removal, enabling better electroplating. Several upright plates 11 are respectively set at the center of each processing station 10. The upright plates 11 provide an installation platform for the positioning codes 12. Multiple upright plates 11 are respectively set for each processing station 10, so that the scanning mechanism 9 stops moving after scanning the corresponding positioning code 12, in order to perform the relevant pretreatment work.

[0033] The working principle of this utility model is as follows:

[0034] S1. The materials to be processed are hoisted onto the hoist 7. The horizontal drive assembly 5 drives the rollers 4 to rotate, and the traveling carriage 2 moves along the track 1;

[0035] S2. When the scanning mechanism 9 scans the designated positioning code 12, the horizontal drive component 5 stops working, causing the trolley 2 to stop at the corresponding position.

[0036] S3. The vertical drive component 6 drives the hanger 7 and the material to move vertically, and the material enters the corresponding processing station 10 for pre-processing.

[0037] Compared with the prior art, the present invention has the following advantages:

[0038] 1. This pre-plating production line for materials comprises a track 1, a traveling crane 2, a processing tank 3, rollers 4, a horizontal drive assembly 5, a vertical drive assembly 6, a hanger 7, an electrical distribution box 8, a barcode scanning mechanism 9, and positioning codes 12. During pre-plating, the materials to be processed are hoisted onto the hanger 7. The horizontal drive assembly 5 drives the rollers 4 to rotate, and the traveling crane 2 moves along the track 1. When the barcode scanning mechanism 9 scans the designated positioning code 12, the horizontal drive assembly 5 stops, stopping the traveling crane 2 at the corresponding position. The vertical drive assembly 6 drives the hanger 7 and the materials to move vertically, allowing the materials to enter the corresponding processing station 10 for pre-plating. This reduces reliance on external control components, resulting in higher integration and easier overall use.

[0039] 2. In this pre-plating treatment production line, track 1 is fixedly connected to the ceiling, not occupying the space on both sides of the treatment tank 3, making it convenient for workers to perform related operations next to the treatment tank 3, and improving ease of use. Track 1 is fixedly connected to the ceiling via connecting plates, facilitating its assembly and disassembly. The vertical drive assembly 6 is located at the centerline of the trolley 2, enabling more balanced movement of the hanger 7. Side frames are provided on the sides of the hanger 7, allowing for expanded hoisting methods.

Claims

1. A material pretreatment production line for electroplating, comprising a track (1), a crane (2), and a treatment tank (3); characterized in that, The track (1) is fixedly connected to the ceiling. The trolley (2) is equipped with rollers (4). The trolley (2) is equipped with a horizontal drive assembly (5) that can drive the rollers (4) to rotate. The trolley (2) is equipped with a vertical drive assembly (6). The output end of the vertical drive assembly (6) is fixedly connected to a hanger (7). The trolley (2) is equipped with a power distribution box (8). The trolley (2) is equipped with a barcode scanning mechanism (9). The processing pool (3) is provided with several processing stations (10), and several upright plates (11) are fixedly connected to the processing pool (3). Positioning codes (12) are provided on the upright plates (11).

2. The material pretreatment production line for electroplating as described in claim 1, characterized in that: The top surface of the track (1) is fixedly connected to a connecting plate, and the track (1) is fixedly connected to the ceiling through the positioning holes on the connecting plate and bolts.

3. The material pretreatment production line for electroplating as described in claim 2, characterized in that: The rollers (4) are in two sets and are respectively located at both ends of the top surface of the crane (2).

4. The material pretreatment production line for electroplating as described in claim 3, characterized in that: The vertical drive assembly (6) is located at the centerline of the trolley (2), and the side frame is fixedly connected to the side of the hanger (7).

5. The material pretreatment production line for electroplating as described in claim 4, characterized in that: The scanning mechanism (9) is located on one side of the crane (2), and the power distribution box (8) is located on one side of the crane (2).

6. The material pretreatment production line for electroplating as described in claim 5, characterized in that: The processing station (10) includes a water washing station, an acid washing station, an alkaline washing station, and an activation station.

7. The material pretreatment production line for electroplating as described in claim 6, characterized in that: Several of the aforementioned upright plates (11) are respectively set in the middle position of each processing station (10).

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