AB yarn multi-layer cotton yarn hand-embroidery fabric

Abstract

The utility model provides a kind of AB yarn multilayer cotton yarn imitates handwork embroidery fabric, it is related to towel field, including towel organization and embroidery area;The double-layer raised product formed by the interlacing of ground warp and wool warp can realize the different experience of two kinds of touch, on the other hand, embroidery material selects cotton yarn instead of traditional polyester embroidery thread, cooperate the embroidery needle method formed by dense radial long line and fine loop stitch, make embroidery part fluffy, soft, enhance water absorption, accurately solve the stiffness of embroidery part, substantially weaken the problem of friction discomfort when contacting skin, with many advantages such as light and thin easy to manage, skin-friendly safety, unique aesthetics, strong durability etc.

Description

Technical Field

[0001] This utility model relates to the field of towels, specifically to a multi-layered cotton yarn AB yarn imitation hand embroidery fabric. Background Technology

[0002] In the long-term development of the towel industry, consumer demand for towels has gradually evolved from basic cleaning functions to a multi-faceted pursuit of tactile comfort, ease of use, material safety, and aesthetic value. However, current towel products on the market still suffer from several technical deficiencies, making it difficult to meet these high-end demands. Specific pain points are as follows: Firstly, they are limited in function and lack ease of use. Traditional terry towels are mostly single-layered, with a fixed form and are generally heavy. This not only makes them slow to dry and increases the time cost of daily care, but also causes cleaning problems for users with less strength (such as women)—the heavy towels require more physical strength to wash and rub, and their practicality and user-friendly experience are obviously lacking. Secondly, the tactile experience is poor and it has low compatibility with sensitive skin. Most embroidered towels on the market use polyester embroidery thread for the embroidery. On the one hand, polyester itself has a stiff feel, and the embroidered area lacks a three-dimensional and fluffy texture, which can easily cause obvious friction and discomfort when in contact with the skin, ruining the overall skin-friendly experience of the towel. On the other hand, polyester is a chemical fiber, which is highly irritating to people with sensitive skin and can easily cause skin redness, itching and other allergic reactions, failing to meet the core demand of sensitive skin consumers for natural and non-irritating home products. Thirdly, there is a lack of aesthetic value and differentiation. The textures of traditional towels are mostly single patterns formed by conventional weaving, lacking uniqueness; while the embroidery is limited by materials and processes, either the form is plain and lacks depth, or it is out of sync with the visual and tactile style of the main towel material, making it difficult to form a product form with a unified texture and a sense of design. This results in serious homogenization of towel products on the market and a lack of sufficient differentiated competitiveness. In summary, the shortcomings of existing towel products in terms of functional convenience, tactile safety, and aesthetic differentiation constitute urgent technical problems that need to be solved in the industry. There is a pressing need for a new towel structure solution that can overcome these pain points simultaneously. Utility Model Content

[0003] The purpose of this invention is to solve the problems mentioned in the background art, and to propose an AB yarn multilayer cotton yarn imitation hand embroidery fabric.

[0004] The technical solution adopted by this utility model to solve its technical problem is: A multi-layered cotton yarn AB yarn fabric with hand-embroidered details, comprising a terry cloth weave and embroidered areas. The ground warp of the towel fabric is made of self-woven AB yarn synthesized from two similar yarn counts of two colors, and the ground warp and the pile warp of the towel fabric are interwoven to form a double-layer structure with a napped front and a flat back. The embroidery area uses high-count, high-twist cotton yarn, combined with embroidery stitches consisting of dense radial long lines and fine coils, to create a three-dimensional, fluffy structure.

[0005] Furthermore, the napped layer of the towel fabric is the front side, and the flat fabric layer is the back side.

[0006] Furthermore, the towel weave adopts a one-ground-one-pile fabric method, wherein ground warp 1, pile warp 2 and weft yarns 1-4 interweave to form the front pile layer, and ground warp 3 and weft yarns 5-6 interweave to form the bottom plain fabric layer.

[0007] Furthermore, in the towel weave, the ground warp 1 and weft yarns 1-4 interweave to form a two-bottom-two-top ground warp weave, the pile warp 2 and weft yarns 1-4 interweave to form a one-top-one-bottom-two-top fully tufted towel weave, and the ground warp 3 and weft yarns 5 and 6 interweave in a plain weave to form the bottom plain fabric layer. When the ground warp 1 and the hair warp 2 form a nap on the front, the ground warp 3 and the weft yarns 5 and 6 sink down; When the ground warp 3 and weft yarns 5 and 6 interweave to form a flat fabric layer, the ground warp 1 and the wool warp 2 are on top of the weft yarns 5 and 6.

[0008] Furthermore, the two-layer structure of the towel fabric has a cyclical fixing point with a weft spacing of 2cm and a warp spacing of 1cm. By knocking off the warp weft point where the first ground warp and the sixth weft yarn intersect, a weft weft point is formed, so that the weft yarn of the bottom plain fabric layer appears on the front napped warp yarn to achieve the fixing of the two layers.

[0009] Furthermore, each of the upper and lower satin edges of the towel fabric is provided with a set of small, dark-colored weft threads, which are formed by combining six pile warps coming up and six pile warps going down to create a discontinuous line of small threads.

[0010] Furthermore, the dense, radial long lines of embroidery in the embroidery area form a hexagonal, fluffy base with slightly serrated edges. The fine, coiled embroidery patterns and the radiating, long lines together create a three-dimensional, fluffy structure in the embroidery area.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. The double-layer structure of this design (pile front, flat back) makes the towel thinner and lighter than traditional single-layer towels, speeds up drying, and reduces the time cost of daily care; at the same time, it reduces the physical exertion during washing and rubbing, improves ease of use, and is especially suitable for users with less strength. 2. The embroidery area of ​​this design uses cotton yarn with enhanced twist, replacing traditional polyester embroidery thread with pure cotton material. This completely solves the problem of stiff embroidery that rubs against the skin and causes discomfort to sensitive skin, ensuring the skin-friendly feel and safety, and meeting the needs of sensitive skin consumers for natural and non-irritating household products. 3. The natural texture of the AB yarn in this towel design gives each product a unique visual effect. The embroidery area uses dense radial long lines of embroidery (forming a jagged hexagonal fluffy base) and fine coil embroidery to form a rich three-dimensional fluffy structure, which complements the texture of the AB yarn and presents a three-dimensional aesthetic effect with a sense of design. This significantly enhances the product's differentiated competitiveness and solves the problem of serious homogenization of towel products in the market. 4. This design improves the practicality and durability of the towel in all aspects, from the weaving structure to the details, by using a one-layer-one-pile weaving method, a specific warp and weft weaving structure, a circular fixed point design, and a small-thread-tightening process for the satin edge. It ensures that the double-layer structure is stable and does not separate, the satin edge is not easy to wear and detach, and the product's service life is extended. Attached Figure Description

[0012] Figure 1 A schematic diagram illustrating the method of threading a towel onto a reed machine; Figure 2 This is a diagram of the tissue fabrication process on a towel. Figure 3 Diagram of the consolidation structure of a towel; Figure 4 Diagram of small suture tissue; Figure 5a Color illustrations of the ground warp, hair warp, and small tension thread ground warp and hair warp, as well as the longitudinal edge fabric of towels; Figure 5b A black-and-white illustration of the ground warp, hair warp, and small tension thread ground warp and hair warp, as well as the longitudinal edge fabric of a towel. Figure label: 1. Pile-textured warp; 2. Pile-textured warp; 3. Plain-textured warp and nap warp; ★ - Warp point; ● - Warp point; ■ - Warp point; □ - Weft point. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model. The present utility model will be further described with reference to the accompanying drawings and embodiments: like Figures 1 to 4 as well as Figure 5a and Figure 5b As shown, a multi-layered AB yarn cotton fabric with imitation hand embroidery includes a towel weave and an embroidery area. The ground warp of the towel fabric is made of self-woven AB yarn synthesized from two similar yarn counts of two colors. The ground warp and the pile warp of the towel fabric are interwoven to form a double-layer structure with a napped front and a flat back (specifically, the napped layer of the towel fabric is the front and the flat layer is the back). The embroidery area uses high-count, high-twist cotton yarn, combined with embroidery stitches consisting of dense radial long lines and fine coils, to create a three-dimensional, fluffy structure. (To further refine, the dense radial long lines in the embroidery area form a hexagonal fluffy base with slightly serrated edges.) (The embroidery part is made of the same material as the towel fabric, making it softer. This creates a strong contrast between the three-dimensional embroidery and the flat part of the towel fabric, making the product more aesthetically pleasing.) The fine, coiled embroidery patterns and the radiating, long lines of embroidery together create a three-dimensional, fluffy structure in the embroidered area.

[0014] Specifically, the embroidery area is divided into three parts: white, light brown, and dark brown. The white part consists of five layers of flat stitches. The flat stitch is set to a length of 8mm per stitch (i.e., the length of the embroidery cotton yarn is 8mm per stitch) and a density of 0.6mm (i.e., the length of the stitch spacing is 0.6mm). From the inside out, the first layer consists of embroidered flat stitches arranged clockwise to form a pentagon. The second layer involves tilting the flat stitch at a 35-degree angle to overlap and interweave it with the first layer; Continue embroidering the third, fourth, and fifth layers in a cyclical manner. The fifth layer consists of six sections of flat stitches forming a hexagon. The light brown section is composed of two layers of flat stitches. Set the flat stitch length to 4mm per section (i.e., 4mm of embroidery yarn per stitch) and the density to 0.4mm (i.e., 0.4mm between stitches). From the inside out, the first layer involves arranging the embroidered flat stitches into a pentagon in a clockwise direction; The second layer consists of flat stitches that are tilted at a 35-degree angle and overlapped with the first layer, interlaced and staggered. The dark brown part is composed of flat stitches with a width of 1mm and a stitch density of 0.4mm. Meanwhile, the decorative leaf parts on the embroidery area are embroidered using a flat overlock stitch with a stitch density of 0.4mm; Furthermore, the long-stitched cotton yarns are misaligned and layered to create a spiral-wrapped embroidery structure, forming a full and fluffy volume with a soft texture. This effectively solves the problem of stiffness in traditional embroidery and creates a three-dimensional effect similar to hand embroidery. Based on this, the parameter details of the cotton thread in the embroidery area are further refined as follows: The embroidery thread uses 32s pure cotton yarn, which is doubled and twisted to form 32s / 2 strands, with a twist rate of 60 twists / 10cm. After double twisting, the yarn undergoes scouring and bleaching treatment, and then is dyed according to the product design requirements. The dyed yarn is then waxed to reduce the yarn's coefficient of friction and minimize thread breakage during the embroidery process.

[0015] The further limitations on the macroscopic weaving method of towel fabric are as follows: The towel weave adopts a one-ground-one-pile weaving method, in which ground warp 1, pile warp 2 and weft yarns 1-4 interweave to form the front pile layer, and ground warp 3 and weft yarns 5-6 interweave to form the bottom plain fabric layer. Based on this, the following further limitations are made to the microstructure of the towel: In the towel weave, the ground warp 1 and weft yarns 1-4 interweave to form a two-bottom-two-top ground warp weave, the pile warp 2 and weft yarns 1-4 interweave to form a one-top-one-bottom-two-top fully quilted towel weave, and the ground warp 3 and weft yarns 5 and 6 interweave in a plain weave to form the bottom plain fabric layer. When the ground warp 1 and the hair warp 2 form a nap on the front, the ground warp 3 and the weft yarns 5 and 6 sink down; When the ground warp 3 and weft yarns 5 and 6 interweave to form a flat fabric layer, the ground warp 1 and the wool warp 2 are on top of the weft yarns 5 and 6.

[0016] Furthermore, the consolidation mechanism of the double-layer structure of towel tissue is defined as follows: The two-layer structure of the towel fabric has a fixed point set in a cycle with a weft interval of 2cm and a warp interval of 1cm. The warp point where the first ground warp and the sixth weft yarn intersect is knocked off to form a weft point, so that the weft yarn of the bottom plain fabric layer appears on the front napped layer warp yarn to achieve the two-layer fixed point. The logical chain of the above three is as follows: first, the weaving area of ​​the double-layer structure is divided by using one piece of fabric and one piece of yarn; then, the interlacing method of each layer is clarified by the warp and weft weave pattern; finally, the stable connection between the two layers is achieved by the conversion of the cyclic fixation point and the weave point. Together, they form a complete structural logic of layered weaving → interlacing within the layer → interlacing between the layers, ensuring that the double-layer structure of the towel will not separate between the layers during use, thus guaranteeing the structural stability and durability of the product.

[0017] Further refinement of this utility model solution: each of the upper and lower satin edges of the towel weave has a set of small, dark-colored weft yarns. These small, intermittent weft yarns are formed by combining the full upward movement of 6 ground warps and the full downward movement of 6 ground warps. This detail on the satin edge of the towel is a logical supplement to the main structure and edge details, together constructing a complete product structure system from core weaving to edge treatment. The significance of this design is as follows: On the one hand, from a practical point of view, the small-stitching process enhances the structural stability of the satin edge, preventing the edges of the towel from coming undone or wearing out during long-term use, thus improving the product's durability; On the other hand, from a differentiation perspective, the small tension threads of the dark weft yarn create unique visual details that echo the AB yarn texture and three-dimensional embroidery structure of the towel body, further enhancing the product's aesthetic recognizability and showcasing craftsmanship differentiation in the details. This distinguishes the product from the monotonous satin edge design of regular towels on the market, helping it stand out in a homogeneous competition.

[0018] The significance and advantages of this design: 1. Solutions and effects for addressing the pain points of limited functionality and insufficient ease of use. This towel design utilizes a self-woven AB yarn, composed of two similar-count yarns of two colors. The weave of the ground warp and pile warp creates a double-layer structure with a napped front and a flat back. This structure overcomes the limitations of traditional single-layer towels, making the towel lighter and thinner overall. This not only speeds up drying and reduces the time cost of daily care but also reduces the physical exertion required for washing and rubbing, providing a more convenient cleaning experience, especially for users with less strength (such as women), significantly improving the towel's ease of use. Furthermore, the natural texture of the AB yarn gives each product a unique visual effect, laying the foundation for subsequent aesthetic differentiation. 2. Solutions and effects for addressing the pain points of poor tactile experience and low compatibility with sensitive skin. The embroidery area uses cotton yarn with enhanced twist, and is combined with embroidery stitches consisting of dense radial long lines (forming a slightly serrated hexagonal fluffy base) and fine coiled lines to create a three-dimensional fluffy structure; On the one hand, by replacing traditional polyester embroidery thread with pure cotton, the problem of stiffness and skin irritation caused by the embroidery is eliminated from the source, ensuring the overall skin-friendliness of the towel; On the other hand, pure cotton material has extremely low irritation to people with sensitive skin, effectively solving the problem of skin redness, itching and other allergies caused by traditional polyester embroidery thread, meeting the core demand of sensitive skin consumers for natural and non-irritating home furnishings, and greatly improving the safety of touch. 3. Solutions and effects for addressing the pain points of insufficient aesthetic value and differentiation In terms of visual aesthetics and differentiation, the natural texture of the AB yarn in the towel fabric is already unique. The embroidery area uses a combination of dense radial long line embroidery (hexagonal fluffy base with slightly serrated edges) and fine coil embroidery to form a rich, three-dimensional fluffy structure. This embroidery structure complements the AB yarn texture, presenting a three-dimensional aesthetic effect with a sense of design. It also makes the product stand out from the single texture and bland embroidery of regular towels in the market, effectively solving the problem of serious homogenization of towel products and significantly enhancing the product's differentiated competitiveness. 4. Comprehensive improvement in practicality and durability The towel weave employs a one-ground-one-pile weaving method, where ground warp 1, pile warp 2, and weft yarns 1-4 interweave to form the front pile layer, while ground warp 3 interweaves with weft yarns 5-6 to form the bottom plain fabric layer. Combining the two-bottom-two-top ground warp weave of ground warp 1, the one-top-one-bottom-two-top full-pile towel weave of pile warp 2, the plain weave bottom fabric of ground warp 3, and the design of cyclic binding points with a weft spacing of 2cm and a warp spacing of 1cm (removing the warp binding point of the first ground warp 1 and the sixth weft yarn to form a weft binding point, achieving two-layer binding), the stability and integrity of the double-layer structure are ensured from the weaving structure perspective. Meanwhile, the upper and lower satin edges are created by combining six yarn threads that come up and six yarn threads that go down, forming intermittent small tension lines. This detail enhances the towel's durability and upgrades its practicality beyond function, feel, and aesthetics, building a rigorous and practical system from structure to detail.

[0019] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A multi-layered cotton yarn AB yarn imitation hand embroidery fabric, characterized in that, Including the towel weave and embroidery areas, The ground warp of the towel fabric is made of self-woven AB yarn synthesized from two similar yarn counts of two colors, and the ground warp and the pile warp of the towel fabric are interwoven to form a double-layer structure with a napped front and a flat back. The embroidery area uses high-count, high-twist cotton yarn, combined with embroidery stitches consisting of dense radial long lines and fine coils, to create a three-dimensional, fluffy structure.

2. The AB yarn multi-layer cotton yarn imitation hand embroidery fabric according to claim 1, characterized in that, The napped layer of the towel fabric is the front side, and the flat fabric layer is the back side.

3. The AB yarn multi-layer cotton yarn imitation hand embroidery fabric according to claim 2, characterized in that, The towel weave adopts a one-ground-one-pile weaving method, wherein ground warp 1, pile warp 2 and weft yarns 1-4 interweave to form the front pile layer, and ground warp 3 and weft yarns 5-6 interweave to form the bottom plain fabric layer.

4. The AB yarn multi-layer cotton yarn imitation hand embroidery fabric according to claim 3, characterized in that, In the towel weave, the ground warp 1 and weft yarns 1-4 interweave to form a two-bottom-two-top ground warp weave, the pile warp 2 and weft yarns 1-4 interweave to form a one-top-one-bottom-two-top fully quilted towel weave, and the ground warp 3 and weft yarns 5 and 6 interweave in a plain weave to form the bottom plain fabric layer. When the ground warp 1 and the hair warp 2 form a nap on the front, the ground warp 3 and the weft yarns 5 and 6 sink down; When the ground warp 3 and weft yarns 5 and 6 interweave to form a flat fabric layer, the ground warp 1 and the wool warp 2 are on top of the weft yarns 5 and 6.

5. The AB yarn multi-layer cotton yarn imitation hand embroidery fabric according to claim 1, characterized in that, The two-layer structure of the towel fabric has fixed points arranged in a loop with a weft spacing of 2cm and a warp spacing of 1cm. By knocking off the warp weft point where the first ground warp and the sixth weft yarn intersect, a weft weft point is formed, so that the weft yarn of the bottom plain fabric layer appears on the front napped warp yarn to achieve the two-layer fixation.

6. The AB yarn multi-layer cotton yarn imitation hand embroidery fabric according to claim 1, characterized in that, The towel weave has a set of small, dark-colored weft threads at the top and bottom edges, forming a discontinuous row of small threads through a combination of 6 pile warps coming up and 6 pile warps going down.

7. The AB yarn multilayer cotton yarn imitation hand embroidery fabric according to claim 1, characterized in that, The dense, radial long lines of embroidery in the embroidery area form a hexagonal, fluffy base with slightly jagged edges. The fine, coiled embroidery patterns and the radiating, long lines together create a three-dimensional, fluffy structure in the embroidery area.

Images