A knitting machine capable of automatically rolling up and cutting
Patent Information
- Application Number
- CN202522029784.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0003]传统针织大圆机中,大多数通过将线缠绕在放线柱上,通过对线料进行放置,在通过大圆机进行针织,然而,许多针织产品在生产的过程中,需要人工进行裁剪过程,增加了生产成本,还增加了人力物力的消耗,导致工作效率的降低和生产质量下降,为了更好的应对上述问题,促进行业技术水平的发展,提高核心竞争力,本申请提出了一种区别于现有技术的新的组成结构
1.本实用新型设有齿环,能够通过转动齿环带动动刃沿支柱为中心进行转动,使动刃与静刃相交,从而对线料进行裁剪,从而无需人工进行裁剪,降低了生产成本,还降低了人力物力的消耗,增加工作效率和生产质量。
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Figure CN224918031U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of circular knitting machines, and in particular to a circular knitting machine with automatic winding and cutting capabilities. Background Technology
[0002] Circular knitting machines, as the most core and widespread weft knitting production equipment in the modern knitting industry, have profoundly shaped the landscape of the global textile and apparel industry through their development and application. Their technological background is rooted in the urgent need for efficient, continuous, and large-scale production of high-quality tubular or wide-width knitted fabrics, especially in high-volume sectors such as long-yarn fabrics, skirts, and shirts, where cost, efficiency, and quality are critical.
[0003] In traditional circular knitting machines, most knitting processes involve winding yarn onto a feed post, placing the yarn, and then knitting it through the circular knitting machine. However, many knitted products require manual cutting during production, which increases production costs, manpower, and material consumption, leading to reduced work efficiency and lower product quality. To better address these issues, promote the development of industry technology, and enhance core competitiveness, this application proposes a new structural design that differs from existing technologies. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automatic winding and cutting circular knitting machine.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: An automatic winding and cutting circular knitting machine includes a circular knitting machine body. Multiple fixed frames are fixedly connected to the outer side of the circular knitting machine body. A second ring is fixedly connected to the top of each of the fixed frames. Multiple support columns are fixedly connected to the top of the second ring. Stationary blades are fixedly connected to the outer sides of each of the support columns. Moving blades are rotatably connected to the outer sides of each of the support columns via bearings. A toothed ring is rotatably connected to the outer side of the second ring. A fixed post corresponding to each moving blade is fixedly connected to the top of the toothed ring, and the fixed post is rotatably connected to the moving blade. A drive assembly for rotating the toothed ring is provided on one side of the second ring. A yarn feeding assembly for feeding yarn is provided on the outer side of the second ring.
[0006] As a further embodiment of this utility model, the drive assembly includes a second motor, an L-shaped mounting bracket is fixedly connected to the outer side of the large circular machine body, the second motor is fixedly connected to one side of the L-shaped mounting bracket, one end of the output shaft of the second motor passes through the L-shaped mounting bracket and is connected to a third gear via a coupling key, and the third gear meshes with a gear ring.
[0007] As a further embodiment of this utility model, the wire feeding assembly includes multiple wire feeding posts, multiple L-shaped support frames are fixedly connected to the outer side of the second ring, a first ring is fixedly connected to the top of the multiple L-shaped support frames, the multiple wire feeding posts are rotatably connected to the first ring, and a linkage assembly for rotating the multiple wire feeding posts is provided at the bottom of the first ring.
[0008] As a further embodiment of this utility model, the linkage component includes multiple first gears, and the bottom of each of the multiple wire feeding columns is fixedly connected to a rotating shaft, which passes through an L-shaped support frame. The multiple first gears are keyed to the outside of the rotating shaft. The outside of the large circular knitting machine body is rotatably connected to a second gear, which meshes with the first gear. The outside of the large circular knitting machine body is provided with a power component that causes one of the first gears to rotate.
[0009] As a further embodiment of this utility model, the power assembly includes a first motor, a fixing plate is fixedly connected to the outer side of the large circular machine body, the first motor is fixedly connected to the bottom of the fixing plate, and one end of the output shaft of the first motor passes through the fixing plate and is connected to one of the rotating shafts through a coupling.
[0010] As a further embodiment of this utility model, the top of the second ring is fixedly connected with a guide coil corresponding to each of the wire feeding posts, and the tops of the plurality of wire feeding posts are all threadedly connected with end caps.
[0011] The beneficial effects of this utility model are as follows: 1. This utility model is equipped with a toothed ring, which can drive the moving blade to rotate around the support column by rotating the toothed ring, so that the moving blade intersects with the stationary blade, thereby cutting the wire material. This eliminates the need for manual cutting, reduces production costs, reduces the consumption of manpower and material resources, and increases work efficiency and production quality.
[0012] 2. This utility model is equipped with a drive component, which can drive the gear ring to rotate, thereby controlling the drive component to achieve automatic cutting of the wire material, increasing the convenience of the device.
[0013] 3. This utility model is equipped with a wire feeding component, which can feed, deliver, and retract wire to the large circular knitting machine body, thereby improving the efficiency and ease of operation of the large circular knitting machine. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of a circular knitting machine with automatic winding and cutting capabilities proposed in this utility model. Figure 2 This is a top view of the structure of a circular knitting machine with automatic winding and cutting proposed in this utility model. Figure 3This is a partial cross-sectional view of a circular knitting machine with automatic winding and cutting capabilities proposed in this utility model. Figure 4 This is an enlarged structural diagram of part A of a circular knitting machine with automatic winding and cutting capabilities proposed in this utility model. In the diagram: 1. Large circular knitting machine body; 2. First gear; 3. L-shaped support frame; 4. First ring; 5. End cover; 6. Wire feeding post; 7. Rotating shaft; 8. Second gear; 9. Fixing frame; 10. Moving blade; 11. Gear ring; 12. Support column; 13. Stationary blade; 14. Fixing post; 15. Conductor coil; 16. First motor; 17. L-shaped mounting frame; 18. Third gear; 19. Second ring; 20. Second motor. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. The described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0016] Reference Figures 1-4 A circular knitting machine with automatic winding and cutting capabilities includes a main body 1. Multiple fixed frames 9 are bolted to the outer side of the main body 1. A second ring 19 is bolted to the top of each fixed frame 9. Multiple support pillars 12 are welded to the top of the second ring 19. Stationary blades 13 are bolted to the outer side of each support pillar 12. Moving blades 10 are rotatably connected to the outer side of each support pillar 12 via bearings. A toothed ring 11 is rotatably connected to the outer side of the second ring 19. A fixed post 14, corresponding to each moving blade 10, is bolted to the top of the toothed ring 11, and the fixed post 14 is rotatably connected to the moving blade 10. The second ring 19 has a drive assembly on one side that rotates the toothed ring 11, and a wire feeding assembly on the outer side of the second ring 19 for feeding wire. In use, rotating the toothed ring 11 drives the fixed post 14 on the toothed ring 11 to rotate. At this time, since the fixed post 14 is rotatably connected to the moving blade 10, and the moving blade 10 rotates with the support post 12 as the rotation point, the moving blade 10 is driven to rotate through the toothed ring 11, so that the moving blade 10 intersects with the stationary blade 13, thereby cutting the wire material in the conductor coil 15 without manual cutting, reducing production costs, reducing the consumption of manpower and material resources, and increasing work efficiency and production quality. The drive assembly includes a second motor 20. An L-shaped mounting bracket 17 is bolted to the outside of the large circular knitting machine body 1. The second motor 20 is bolted to one side of the L-shaped mounting bracket 17. One end of the output shaft of the second motor 20 passes through the L-shaped mounting bracket 17 and is connected to a third gear 18 via a coupling key. The third gear 18 meshes with a gear ring 11. In use, the second motor 20 is started, which drives the third gear 18 to rotate. Since the third gear 18 meshes with the gear ring 11, when the third gear 18 rotates, the gear ring 11 rotates. The wire feeding assembly includes multiple wire feeding posts 6. Multiple L-shaped support frames 3 are fixed to the outside of the second ring 19 by bolts. The top of the multiple L-shaped support frames 3 is fixed to the first ring 4 by bolts. The multiple wire feeding posts 6 are rotatably connected to the first ring 4. The bottom of the first ring 4 is provided with a linkage assembly that makes the multiple wire feeding posts 6 rotate. In use, the wire is wound around the outside of the wire feeding posts 6, and the wire feeding posts 6 feed the large circular knitting machine, which improves the efficiency and ease of operation of the large circular knitting machine. In this utility model, the linkage component includes multiple first gears 2, and multiple feed posts 6 are all welded to the bottom of a rotating shaft 7, which passes through an L-shaped support frame 3. Multiple first gears 2 are keyed to the outside of the rotating shaft 7. A second gear 8 is rotatably connected to the outside of the large circular knitting machine body 1, and the second gear 8 meshes with the first gear 2. The outside of the large circular knitting machine body 1 is provided with a power component that drives one of the first gears 2 to rotate. In use, it drives one of the first gears 2 to rotate, and the first gear 2 meshes with the second gear 8. At this time, it drives the second gear 8 to rotate, and the rotation of the second gear 8 drives the remaining first gears 2 to rotate. Since the top of the first gear 2 is keyed to the rotating shaft 7, and the top of the rotating shaft 7 is fixed with the feed post 6, the first gear 2 drives the rotating shaft 7 to rotate, causing the feed post 6 to rotate, thereby winding up the wire. Thus, by controlling the first motor 16, the wire is automatically cut, increasing the convenience of the device. In particular, the power assembly includes a first motor 16. A fixing plate is bolted to the outside of the large circular knitting machine body 1. The first motor 16 is bolted to the bottom of the fixing plate. One end of the output shaft of the first motor 16 passes through the fixing plate and is connected to one of the rotating shafts 7 via a coupling. In use, the first motor 16 is started, which drives one of the first gears 2 to rotate. The rotation of the first gear 2 serves as the power source. The top of the second ring 19 is bolted with a guide coil 15 corresponding to the wire feeding post 6. The tops of the multiple wire feeding posts 6 are threaded with end caps 5, which allow the wire to pass through the guide coils 15 into the large circular knitting machine during use, preventing the wire from shifting or tangling during use and increasing the stability of the device.
[0017] Working principle: When it is necessary to wind up the wire, the first motor 16 is started, which drives one of the first gears 2 to rotate. The first gear 2 meshes with the second gear 8. At this time, the rotation of one of the first gears 2 serves as a power source, driving the second gear 8 to rotate. The rotation of the second gear 8 drives the remaining first gears 2 to rotate. Since the top of the first gear 2 is keyed to the rotating shaft 7, and the top of the rotating shaft 7 is fixed with the wire feeding post 6, the first gear 2 drives the rotating shaft 7 to rotate, causing the wire feeding post 6 to rotate, thereby winding up the wire. Thus, by controlling the first motor 16, the wire can be automatically cut, increasing the convenience of the device.
[0018] When it is necessary to cut the wound wire, the second motor 20 is started, which drives the third gear 18 to rotate. Since the third gear 18 meshes with the gear ring 11, when the third gear 18 rotates, the gear ring 11 rotates, which in turn drives the fixed column 14 on the gear ring 11 to rotate. At this time, since the fixed column 14 is rotatably connected to the moving blade 10, and the moving blade 10 rotates with the support column 12 as the rotation point, the moving blade 10 is driven to rotate through the gear ring 11, so that the moving blade 10 intersects with the stationary blade 13, thereby cutting the wire in the guide coil 15 without manual cutting, reducing production costs, reducing the consumption of manpower and material resources, and increasing work efficiency and production quality.
[0019] Furthermore, although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A circular knitting machine capable of automatic winding and cutting, comprising a circular knitting machine body (1), characterized in that, The outer side of the large circular knitting machine body (1) is fixedly connected to multiple fixed frames (9), the top of the multiple fixed frames (9) is fixedly connected to a second ring (19), the top of the second ring (19) is fixedly connected to multiple pillars (12), the outer side of the multiple pillars (12) is fixedly connected to a stationary blade (13), the outer side of the multiple pillars (12) is rotatably connected to a moving blade (10) via a bearing, the outer side of the second ring (19) is rotatably connected to a toothed ring (11), the top of the toothed ring (11) is fixedly connected to a fixed column (14) corresponding to the moving blade (10), and the fixed column (14) is rotatably connected to the moving blade (10). A drive assembly is provided on one side of the second ring (19), and a wire supply assembly is provided on the outer side of the second ring (19).
2. The circular knitting machine with automatic winding and cutting capability according to claim 1, characterized in that, The drive assembly includes a second motor (20). An L-shaped mounting bracket (17) is fixedly connected to the outer side of the large circular machine body (1). The second motor (20) is fixedly connected to one side of the L-shaped mounting bracket (17). One end of the output shaft of the second motor (20) passes through the L-shaped mounting bracket (17) and is connected to a third gear (18) via a coupling key. The third gear (18) meshes with a gear ring (11).
3. The circular knitting machine with automatic winding and cutting capability according to claim 1, characterized in that, The wire supply assembly includes multiple wire feeding posts (6), multiple L-shaped support frames (3) are fixedly connected to the outer side of the second ring (19), a first ring (4) is fixedly connected to the top of the multiple L-shaped support frames (3), the multiple wire feeding posts (6) are rotatably connected to the first ring (4), and a linkage assembly for rotating the multiple wire feeding posts (6) is provided at the bottom of the first ring (4).
4. The circular knitting machine with automatic winding and cutting capability according to claim 3, characterized in that, The linkage component includes multiple first gears (2), and the bottom of each of the multiple wire feeding columns (6) is fixedly connected to a rotating shaft (7), and the rotating shaft (7) passes through the L-shaped support frame (3). The multiple first gears (2) are keyed to the outside of the rotating shaft (7). The outside of the large circular machine body (1) is rotatably connected to a second gear (8), and the second gear (8) meshes with the first gear (2). The outside of the large circular machine body (1) is provided with a power component that makes one of the first gears (2) rotate.
5. A circular knitting machine with automatic winding and cutting capability according to claim 4, characterized in that, The power assembly includes a first motor (16), a fixed plate is fixedly connected to the outside of the large circular machine body (1), the first motor (16) is fixedly connected to the bottom of the fixed plate, and one end of the output shaft of the first motor (16) passes through the fixed plate and is connected to one of the rotating shafts (7) through a coupling.
6. A circular knitting machine with automatic winding and cutting capability according to claim 4, characterized in that, The top of the second ring (19) is fixedly connected with a guide coil (15) corresponding to the wire feeding post (6), and the top of each of the multiple wire feeding posts (6) is threadedly connected with an end cap (5).
