Feeding device with adjustable distance
Patent Information
- Application Number
- CN202522696218.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-19
AI Technical Summary
[0002]目前,服装扣眼的缝制工艺主要存在以下两种模式:一是依赖传统人工进行点定位与缝制,此方式效率低下,且因操作者经验差异,易导致眼位精度不一致,产品均一性差;二是采用全自动扣眼缝纫机进行生产,此类设备虽能保证精度与效率,但其需配备专用机架与高精度零部件,导致设备成本高昂
[0017]1、本实用新型可直接与电子锁眼机配套使用,通过激光定位灯提供精确视觉基准,结合自动化送料模组与前后夹持组件,实现了扣眼位置的快速、精准定位与缝料的稳定、自动送进。其距离可调的设计使装置能灵活适应不同规格的加工需求,显著提高了与电子锁眼机配套使用时的定位精度、加工效率和适应性。
Smart Images

Figure CN224918040U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sewing machine technology, and specifically refers to a feeding device with adjustable distance. Background Technology
[0002] Currently, there are two main methods for sewing buttonholes in clothing: one is relying on traditional manual point positioning and sewing, which is inefficient and prone to inconsistencies in buttonhole accuracy due to differences in operator experience, resulting in poor product uniformity; the other is using fully automatic buttonhole sewing machines. While these machines can guarantee accuracy and efficiency, they require specialized frames and high-precision components, leading to high equipment costs. Furthermore, they have strict limitations on the size of the fabric (especially length), limiting their applicability and making it difficult to meet the diverse, small-batch production needs of garment products. Therefore, existing technologies present a contradiction between efficiency, cost, and flexibility. Summary of the Invention
[0003] The purpose of this invention is to provide a distance-adjustable feeding device that is easy to adjust and has a wide range of applications.
[0004] This utility model is implemented as follows:
[0005] An adjustable feeding device includes a platform and a head mounted on the platform. A feeding module is arranged on the platform along the feeding direction on one side of the head. A feeding plate is mounted on the feeding module and is driven by the feeding module to reciprocate along the feeding direction. A front clamping assembly and a rear clamping assembly for clamping sewing material are respectively provided in the front and rear end areas of the feeding plate. A laser positioning light is installed on the head or platform, and the illumination path of the laser positioning light is pointed to the upper surface of the sewing material on the feeding plate to check whether the sewing position of the buttonhole is offset.
[0006] In the above-mentioned distance-adjustable feeding device, the front-end clamping assembly includes a movable plate and a position adjustment mechanism for adjusting the front-to-back position of the movable plate in the feeding direction. The position adjustment mechanism includes an oblong hole provided on the feeding plate and a fastener passing through the oblong hole and connected to the feeding plate for fastening the feeding plate and the movable plate, or an adjustment module fixed below the front end of the feeding plate. The movable plate is connected to the adjustment module through a slider.
[0007] A first driving component is fixedly installed on the movable plate. A front pressing cloth plate is connected to the execution end of the first driving component. The front pressing cloth plate is driven by the first driving component to cooperate with the movable plate to press the cloth. A first signal button for controlling the action of the first driving component is also fixedly installed on the movable plate.
[0008] In the aforementioned adjustable-distance feeding device, a front baffle block is provided on the moving plate.
[0009] In the aforementioned adjustable distance feeding device, the rear clamping assembly includes a rear pressure plate and a second driving member fixed to the rear end of the feeding plate. The execution end of the second driving member is connected to the rear pressure plate, and the second driving member drives the rear pressure plate to cooperate with the feeding plate to press the cloth. A second signal button for controlling the action of the second driving member is provided on the rear pressure plate.
[0010] In the aforementioned adjustable-distance feeding device, a rear baffle block is provided on the feeding plate on one side of the rear pressure plate.
[0011] In the aforementioned adjustable feeding device, the rear pressing plate is "n" shaped and has two first and second arms spaced apart. The lower ends of the first and second arms are bent to the sides to form a first bent portion and a second bent portion, respectively. The first bent portion cooperates with the feeding plate to press the cloth, and the second bent portion is connected to the execution end of the second driving member.
[0012] In the aforementioned adjustable-distance feeding device, a protective tube is fixedly installed on the platform, and the area enclosed by the protective tube is larger than the maximum range of motion of the front end of the feeding plate.
[0013] In the aforementioned adjustable-distance feeding device, the laser positioning light is fixedly mounted on the machine head or table via a light mounting bracket.
[0014] In the aforementioned adjustable-distance feeding device, the feeding module is fixedly connected to the platform via a module connecting plate.
[0015] In the aforementioned adjustable-distance feeding device, a feeding rack is also provided on one side of the feeding plate.
[0016] The outstanding advantages of this utility model compared to the prior art are:
[0017] 1. This utility model can be directly used with an electronic buttonhole machine. It provides a precise visual reference through a laser positioning light, and combined with an automated feeding module and front and rear clamping components, it achieves rapid and accurate positioning of the buttonhole and stable, automatic feeding of the sewing material. Its adjustable distance design allows the device to flexibly adapt to different processing requirements, significantly improving positioning accuracy, processing efficiency, and adaptability when used with an electronic buttonhole machine.
[0018] 2. The protective tube provided in this utility model can play a safety protection role, preventing the feed plate from injuring the operator during its forward movement.
[0019] 3. When sewing heavy fabric, the material feeding rack of this utility model can be placed on the material feeding rack to prevent the fabric from being pulled off the sewing position due to its weight. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the movable plate of this utility model that automatically adjusts its position.
[0021] Figure 2 yes Figure 1 Enlarged schematic diagram of part A.
[0022] Figure 3 This is a partially exploded view of the movable plate of this utility model, which adopts an automatic position adjustment structure.
[0023] Figure 4 yes Figure 3 Enlarged schematic diagram of part B.
[0024] Figure 5 yes Figure 3 Enlarged schematic diagram of part C.
[0025] Figure 6 This is a schematic diagram of the movable plate of this utility model with manually adjustable position.
[0026] Figure 7 yes Figure 6 A magnified view of a portion of the image.
[0027] Figure 8 This is an exploded view of the movable plate of this utility model, which is manually adjustable in position.
[0028] Figure 9 This is a schematic diagram of the back pressing board of this utility model.
[0029] In the diagram: 1. Platform; 2. Machine head; 3. Feeding module; 4. Feeding plate; 5. Laser positioning light; 6. Adjustment module; 7. Slider; 8. Moving plate; 9. First drive component; 10. Front pressure plate; 11. First signal button; 12. Front baffle; 13. Rear pressure plate; 14. Second drive component; 15. Second signal button; 16. First support arm; 17. Second support arm; 18. First bending section; 19. Second bending section; 20. Rear baffle; 21. Protective tube; 22. Light mounting base; 23. Module connecting plate; 24. Feeding rack. Detailed Implementation
[0030] The present invention will be further described below with reference to specific embodiments. See also: Figure 1 —9:
[0031] This utility model provides a distance-adjustable feeding device, which includes a platform 1 and a machine head 2 disposed on the platform 1; a feeding module 3 is disposed on the platform 1 along the feeding direction on one side of the machine head 2, and a feeding plate 4 is mounted on the feeding module 3. The feeding plate 4 is driven by the feeding module 3 to reciprocate along the feeding direction; the front and rear end areas of the feeding plate 4 are respectively provided with a front clamping component and a rear clamping component for clamping the sewing material; a laser positioning light 5 is installed on the machine head 2 or the platform 1, and the illumination light path of the laser positioning light 5 is pointed to the upper surface of the sewing material on the feeding plate 4, for checking whether there is any offset in the position from the buttonhole to the side of the sewing material.
[0032] This invention can be directly used with electronic buttonhole machines. It provides a precise visual reference through a laser positioning light, and combined with an automated feeding module and front and rear clamping components, it achieves rapid and accurate positioning of the buttonhole and stable, automatic feeding of the sewing material. Its adjustable distance design allows the device to flexibly adapt to different processing requirements, significantly improving positioning accuracy, processing efficiency, and adaptability when used with electronic buttonhole machines.
[0033] It should be noted that "front and back" here refers to the feeding direction. Taking the operator facing the machine head 2 as a reference, the end closer to the operator is the front, and the end farther from the operator is the back. Correspondingly, the left and right directions are defined as the operator's left side as the left and the right side as the right.
[0034] As one embodiment of the front-end clamping assembly, the front-end clamping assembly includes an adjustment module 6 fixed below the front end of the feeding plate 4 and a movable plate 8 fixedly connected to a slider 7 of the adjustment module 6. The adjustment module 6 drives the movable plate 8 to reciprocate along the feeding direction, thereby achieving automatic adjustment of the position of the movable plate 8. A first driving member 9 is fixedly installed on the movable plate 8, and a front pressure cloth plate 10 is connected to the actuating end of the first driving member 9. The front pressure cloth plate 10 is driven by the first driving member 9 to cooperate with the movable plate 8 to press the cloth. A first signal button 11 for controlling the action of the first driving member 9 is also fixedly installed on the movable plate 8. The first signal button 11 is electrically connected to an electronic control system. In this embodiment, the first driving member 9 is a first cylinder, and the actuating end is a piston rod. In addition, a stepper motor combined with a lead screw can also replace the first cylinder.
[0035] Another implementation of the front-end clamping assembly differs primarily in the method of fixing the movable plate 8. In this implementation, the movable plate 8 is manually adjusted in position on the feeding plate 8. Specifically, a slotted hole is provided on the feeding plate 4, which is used to adjust the forward and backward position of the movable plate 8 along the movement path of the feeding plate 4. Fasteners are detachably installed on the movable plate 8 through the slotted hole, thus achieving the installation of the feeding plate 4 and the movable plate 8. Specifically, the fastener is a screw, and a corresponding threaded hole is provided on the movable plate 8 for screwing into it.
[0036] In order to achieve alignment of the sides, the present invention provides a front baffle block 12 on the movable plate 8.
[0037] Furthermore, the rear clamping assembly of this utility model includes a rear pressure plate 13 and a second driving member 14 fixed to the rear end of the feeding plate 4. The actuating end of the second driving member 14 is connected to the rear pressure plate 13, and the second driving member 14 drives the rear pressure plate 13 to cooperate with the feeding plate 4 to press the fabric. A second signal button 15 for controlling the action of the second driving member 14 is provided on the rear pressure plate 13. The second signal button 15 is also electrically connected to the electronic control system.
[0038] Furthermore, the rear pressing plate 13 is n-shaped and has two first arms 16 and second arms 17 arranged at an interval. The lower ends of the first arms 16 and the second arms 17 are bent to both sides to form a first bent portion 18 and a second bent portion 19, respectively. The first bent portion 18 cooperates with the feeding plate 4 to press the cloth, and the second bent portion 19 is connected to the execution end of the second driving member 14.
[0039] In this embodiment, the second driving component 14 is a second cylinder, and the actuating end is a piston rod. Alternatively, a stepper motor combined with a lead screw can also replace the second cylinder.
[0040] To facilitate adjustment of the left and right positions of the back pressing plate 13, this utility model also provides a waist-shaped hole on the second bending part.
[0041] Furthermore, this utility model provides a rear baffle block 20 on the feeding plate 4 on one side of the rear pressure plate 13. The rear baffle block 20 is L-shaped, with the portion arranged in the left and right directions serving as a reference positioning point for the sewing material in the front and back directions, and the portion arranged in the front and back directions cooperating with the front baffle block 12 to serve as a reference positioning point for the sewing material in the left and right directions.
[0042] This invention also includes a protective tube 21 fixedly installed on the platform 1. The area enclosed by the protective tube 21 is larger than the maximum range of motion of the front end of the feeding plate 4. The protective tube 21 serves as a safety protection, preventing the feeding plate 4 from injuring the operator during its forward movement.
[0043] The laser positioning light 5 of this utility model is fixedly installed on the machine head 2 or the platform 1 by a light mounting base 22.
[0044] Furthermore, the feeding module 3 is fixedly connected to the platform 1 via a module connecting plate 23.
[0045] The feeding plate 4 of this invention is also provided with a feeding rack 24 on one side. When sewing heavy fabric, placing the fabric on the feeding rack 24 can prevent the fabric from being pulled off the sewing position due to its weight.
[0046] The working principle of this utility model is as follows:
[0047] When the position of the movable plate 8 is automatically adjusted, the operator can directly set the corresponding size of the garment on the electronic control screen. The adjustment module 6 will automatically adjust the position of the movable plate 4 back and forth according to the set size, thereby changing the distance between the front pressure plate 10 and the rear pressure plate 13. After the operator places the fabric in the corresponding position, pressing the first signal button 11 and the second signal button 15 will activate the corresponding first and second cylinders, causing the front pressure plate 10 to press down in conjunction with the movable plate 8 to press the fabric, and the rear pressure plate 13 to press down in conjunction with the feed plate 4 to press the fabric. After clamping the fabric at both ends, the laser positioning light 5 is used to inspect the buttonhole sewing position for any deviation. If there is a deviation, the fabric is moved to make adjustments.
[0048] When manually adjusting the position of the moving plate 8, the operator loosens the fasteners securing the moving plate 8 according to the length of the fabric, adjusts the position of the moving plate 8 on the feed plate 4 back and forth to fit the fabric length, and then tightens the fasteners. After the operator places the fabric in the corresponding position, they press the first signal button 11 and the second signal button 15, activating the first and second cylinders. This drives the front pressure plate 10 to cooperate with the moving plate 8 to press the fabric, and the rear pressure plate 13 to cooperate with the feed plate 4 to press the fabric. After clamping the fabric at both ends, the laser positioning light 5 is used to inspect the buttonhole sewing position for any misalignment. If misalignment is found, the fabric is moved for adjustment.
[0049] The above embodiments are only one of the preferred embodiments of this utility model and are not intended to limit the scope of implementation of this utility model. Therefore, all equivalent changes made in accordance with the shape, structure and principle of this utility model should be covered within the protection scope of this utility model.
Claims
1. A distance-adjustable feeding device, comprising a platform (1) and a feed head (2) disposed on the platform (1); characterized in that: A feeding module (3) is provided on the table (1) on one side of the machine head (2) along the feeding direction. A feeding plate (4) is installed on the feeding module (3). The feeding plate (4) is driven by the feeding module (3) to move back and forth along the feeding direction. The front and rear end areas of the feeding plate (4) are respectively provided with a front clamping component and a rear clamping component for clamping the fabric. A laser positioning light (5) is installed on the machine head (2) or the table (1). The irradiation light path of the laser positioning light (5) is pointed to the upper surface of the sewing material on the feeding plate (4) to check whether there is any offset in the position from the buttonhole to the side of the sewing material.
2. The adjustable-distance feeding device according to claim 1, characterized in that: The front clamping assembly includes a movable plate (8) and a position adjustment mechanism for adjusting the front and rear position of the movable plate (8) in the feeding direction. The position adjustment mechanism includes an oblong hole provided on the feeding plate (4) and a fastener that passes through the oblong hole and is connected to the feeding plate for fastening the feeding plate (4) and the movable plate (8), or an adjustment module (6) fixed below the front end of the feeding plate (4). The movable plate (8) is connected to the adjustment module (6) through a slider (7). A first driving component (9) is fixedly installed on the movable plate (8). A front pressing cloth plate (10) is connected to the execution end of the first driving component (9). The front pressing cloth plate is driven by the first driving component (9) to cooperate with the movable plate (8) to press the cloth. A first signal button (11) for controlling the action of the first driving component (9) is also fixedly installed on the movable plate (8).
3. The adjustable-distance feeding device according to claim 2, characterized in that: A front baffle (12) is provided on the movable plate (8).
4. The adjustable-distance feeding device according to claim 1, characterized in that: The rear clamping assembly includes a rear pressure plate (13) and a second drive unit (14) fixed at the rear end of the feeding plate (4). The execution end of the second drive unit (14) is connected to the rear pressure plate (13), and the second drive unit (14) drives the rear pressure plate (13) to cooperate with the feeding plate (4) to press the cloth. The rear pressure plate (13) is provided with a second signal button (15) to control the action of the second drive unit (14).
5. The adjustable-distance feeding device according to claim 4, characterized in that: A back baffle block (20) is provided on the feeding plate (4) on one side of the back baffle plate.
6. The adjustable-distance feeding device according to claim 4, characterized in that: The rear pressing plate (13) is "n" shaped and has two first arms (16) and second arms (17) arranged at a distance from front to back. The lower ends of the first arms (16) and the second arms (17) are bent to the sides to form a first bent part (18) and a second bent part (19), respectively. The first bent part cooperates with the feeding plate (4) to press the cloth, and the second bent part (19) is connected to the execution end of the second driving member (14).
7. The distance-adjustable feeding device according to any one of claims 1-6, characterized in that: A protective tube (21) is fixedly installed on the platform (1), and the area surrounded by the protective tube (21) is larger than the maximum range of motion of the front end of the feeding plate (4).
8. The distance-adjustable feeding device according to any one of claims 1-6, characterized in that: The laser positioning light (5) is fixedly installed on the machine head (2) or the table (1) by a light mounting bracket (22).
9. The distance-adjustable feeding device according to any one of claims 1-6, characterized in that: The feeding module (3) is fixedly connected to the platform (1) through a module connecting plate (23).
10. The distance-adjustable feeding device according to any one of claims 1-6, characterized in that: A feeding rack (24) is also provided on one side of the feeding plate (4).
