A dip padding machine for woolen sweater antibacterial finishing
Patent Information
- Application Number
- CN202522669196.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-17
AI Technical Summary
[0004]为了弥补以上不足，本实用新型提供了一种用于羊毛衫抗菌整理的浸渍轧液机，旨在改善了现有技术中羊毛衫抗菌整理浸渍设备自动化程度低、浸渍状态检测精准度不足的问题
1、本实用新型中，通过设备中的承载单元、浸渍箱、引导轮与收卷单元等零部件通过连接之间的相互配合，实现了羊毛衫布料从待处理到浸渍再到收卷的自动化连续处理，安装架为承载辊提供稳定支撑，整个配合过程无需人工频繁干预，大幅提升了羊毛衫抗菌整理的处理效率，同时避免人工操作导致的布料褶皱、浸渍不均问题。
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Figure CN224918112U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wool sweater impregnation, and more particularly to an impregnation and rinsing machine for antibacterial finishing of wool sweaters. Background Technology
[0002] In the textile industry, wool sweaters are widely favored by consumers because of their soft material and good warmth retention. However, wool fibers are prone to bacterial growth, so antibacterial finishing processes are needed to improve the antibacterial properties of the products. Impregnation and padding are the core processes of antibacterial finishing of wool sweaters, and the degree of automation and processing precision of the equipment directly affect the finishing quality and production efficiency of wool sweaters.
[0003] The aforementioned devices have the following drawbacks: existing equipment largely relies on manual assistance to complete the fabric feeding, immersion guidance, and winding operations. For example, when the fabric enters the immersion tank, it needs to be manually pulled to ensure it is immersed in the antibacterial finishing liquid. This can easily lead to wrinkles and uneven immersion due to human error, thus affecting the antibacterial effect and appearance quality of the sweater. Existing immersion equipment lacks an effective immersion status detection and adaptation adjustment mechanism. Most devices do not have dedicated detection components, making it impossible to monitor the uniformity of the fabric during the immersion process in real time. Operators can only judge by visual observation, which is highly subjective and prone to overlooking potential problems. This results in unqualified products flowing into subsequent processes, further affecting the stability of the antibacterial finishing quality. Therefore, an immersion padding machine for antibacterial finishing of sweaters is proposed to solve the above problems. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an impregnation and rinsing machine for antibacterial finishing of wool sweaters, which aims to improve the problems of low automation and insufficient accuracy of impregnation status detection in existing antibacterial finishing impregnation equipment for wool sweaters.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an impregnation and immersion machine for antibacterial finishing of wool sweaters, comprising a worktable, an impregnation assembly, and an adjustment assembly. A base frame is fixedly installed at the bottom of the worktable. The impregnation assembly is installed on the worktable and is used to impregnate the wool sweaters. The impregnation assembly includes a support unit, an impregnation tank, guide wheels, a light source emitter, a long tube imaging camera, and a winding unit. The impregnation tank is fixedly installed on the worktable. The guide wheels are rotatably connected inside the impregnation tank. The light source emitter is fixedly installed at the bottom of the impregnation tank. The long tube imaging camera is fixedly installed at the top of the impregnation tank. The support unit is installed on the right side near the impregnation tank, and the winding unit is installed on the left side near the impregnation tank. The adjustment assembly is installed on the outside of the impregnation assembly and is used to adjust the height of the long tube imaging camera in the impregnation assembly.
[0006] As a further description of the above technical solution: the bearing unit includes a mounting frame and a bearing roller. The mounting frame is fixedly mounted on the worktable, and the bearing roller is rotatably connected to the mounting frame.
[0007] As a further description of the above technical solution: the winding unit includes an auxiliary frame, a motor and a winding roller. The auxiliary frame is fixedly installed on the worktable, the motor is fixedly installed on the auxiliary frame, and the winding roller is fixedly installed on the output shaft of the motor.
[0008] As a further description of the above technical solution: the adjustment assembly includes a support unit, an adjustment frame, a sliding plate, a fixing clamp, and a positioning bolt. The support unit is fixedly installed on the workbench, the adjustment frame is fixedly installed on the support unit, a sliding groove is provided on the outer side of the adjustment frame, the sliding plate is slidably connected in the sliding groove, the fixing clamp is fixedly installed on the sliding plate, and the positioning bolt is detachably connected to the adjustment frame through the sliding plate.
[0009] As a further description of the above technical solution: the support unit includes a fixed frame and a reinforcing angle. The fixed frame is fixedly installed on the workbench, and the reinforcing angle is fixedly installed on the outside of the fixed frame.
[0010] As a further description of the above technical solution: the immersion tank is a rectangular tank structure with an open top. Two sets of arc-shaped grooves are symmetrically opened on the inner side wall of the immersion tank. The two ends of the guide wheel are embedded in the arc-shaped grooves and rotate with the immersion tank. The bottom of the immersion tank is concave and stepped. The light source emitter is embedded on the bottom surface of the stepped groove, and the emitting surface of the light source emitter is flush with the inner bottom surface of the immersion tank.
[0011] As a further description of the above technical solution: the bottom of the long tube camera is a cylindrical structure with a diameter that matches the width of the opening at the top of the immersion tank, the top of the long tube camera is a rectangular shell, the long tube camera is connected to the slide plate by a fixing clamp, the fixing clamp is a U-shaped clamp structure, and the inner side wall of the fixing clamp is provided with a rubber buffer pad.
[0012] As a further description of the above technical solution: a display screen is fixedly installed on the workbench, and multiple sets of control buttons are fixedly installed on the left side of the workbench near the display screen.
[0013] This utility model has the following beneficial effects: 1. In this utility model, through the mutual cooperation between the components such as the carrying unit, impregnation box, guide wheel and winding unit in the equipment, the automated continuous processing of wool sweater fabric from the time to be processed to impregnation and then to winding is realized. The mounting frame provides stable support for the carrying roller. The entire cooperation process does not require frequent manual intervention, which greatly improves the processing efficiency of wool sweater antibacterial finishing, while avoiding the problems of fabric wrinkles and uneven impregnation caused by manual operation.
[0014] 2. In this utility model, through the mutual cooperation between the adjustment components, long tube imaging machine, light source emitter and other components in the equipment, the precise detection and adaptation adjustment of the immersion state of the wool sweater fabric is realized. The light source emitter is embedded in the bottom of the immersion tank and corresponds to the long tube imaging machine. It can accurately emit detection light and be received and processed by the long tube imaging machine. Together with the display screen, the immersion uniformity is displayed in real time, ensuring that the operator can detect and adjust abnormalities in time, thereby improving the quality stability of the antibacterial finishing of the wool sweater. Attached Figure Description
[0015] Figure 1 This is a front view of the main body of an impregnation and rinsing machine for antibacterial finishing of wool sweaters proposed in this utility model. Figure 2 This is a side view of the main body of an impregnation and squeezing machine for antibacterial finishing of wool sweaters proposed in this utility model. Figure 3 This is a partial cross-sectional view of the impregnation tank of an impregnation and rinsing machine for antibacterial finishing of wool sweaters proposed in this utility model. Figure 4 This is an exploded view of a portion of the fixing frame of an impregnation and squeezing machine for antibacterial finishing of wool sweaters, as proposed in this utility model.
[0016] Legend: 1. Workbench; 2. Base frame; 3. Impregnation assembly; 31. Mounting frame; 32. Carrying roller; 33. Impregnation tank; 34. Guide wheel; 35. Light source emitter; 36. Long tube camera; 37. Auxiliary frame; 38. Motor; 39. Take-up roller; 4. Display screen; 5. Control button; 6. Adjustment assembly; 61. Fixing frame; 62. Reinforcing angle; 63. Adjustment frame; 64. Slide rail; 65. Slide plate; 66. Fixing clamp; 67. Positioning bolt. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Reference Figure 1 - Figure 3This utility model provides an embodiment of an impregnation and padding machine for antibacterial finishing of wool sweaters, comprising a workbench 1, an impregnation assembly 3, and an adjustment assembly 6. The workbench 1 is used to install and fix functional components such as the impregnation assembly 3 and the adjustment assembly 6, providing a stable installation reference for each component. A base frame 2 is fixedly installed at the bottom of the workbench 1, which supports and elevates the entire equipment, keeping the workbench 1 level and leaving operating space with the ground, while enhancing the overall stability of the equipment. The impregnation assembly 3 is installed on the workbench 1 and is used to impregnate the wool sweaters. The workbench 1 is equipped with a display screen 4, which displays the equipment's operating parameters, fabric impregnation status data detected by the long tube imaging machine 36, and other information, thus visually displaying the equipment's operating status. Several sets of control buttons 5 are fixedly installed on the left side of the workbench 1 near the display screen 4, which correspond to the equipment's start, stop, speed adjustment, parameter setting, and other functions, making it convenient for operators to control the equipment. The winding unit is installed on the left side near the impregnation box 33, and the adjustment component 6 is installed on the outside of the impregnation component 3 to adjust the height of the long tube imaging machine 36 in the impregnation component 3.
[0019] Reference Figure 1 - Figure 3The impregnation assembly 3 includes a support unit, an impregnation tank 33, guide wheels 34, a light source emitter 35, a long tube imaging camera 36, and a winding unit. The impregnation tank 33 is fixedly installed on the workbench 1. The impregnation tank 33 provides an impregnation space for the wool sweater fabric. Its rectangular groove structure with an opening at the top is adapted for flat impregnation of the fabric. The arc-shaped groove on the inner side wall is used to adapt to the rotational installation of the guide wheels 34. The stepped concave structure at the bottom provides an embedding space for the light source emitter 35. The guide wheels 34 are rotatably connected inside the impregnation tank 33 to guide the wool sweater fabric to be completely immersed in the antibacterial finishing solution inside the impregnation tank 33. At the same time, the rotation reduces the resistance when the fabric moves, avoiding the fabric from getting stuck or wrinkled. The light source emitter 35 is fixedly installed. Installed at the bottom of the immersion tank 33, it emits detection light onto the fabric inside the immersion tank 33, working in conjunction with the long tube camera 36 to achieve visual detection of the fabric's immersion status. The immersion tank 33 is a rectangular tank structure with an open top. Two sets of arc-shaped grooves are symmetrically formed on the inner side wall of the immersion tank 33. The two ends of the guide wheel 34 are embedded in the arc-shaped grooves and rotate in cooperation with the immersion tank 33. The bottom of the immersion tank 33 is concave and stepped. The light source emitter 35 is embedded in the bottom surface of the stepped groove, and the emitting surface of the light source emitter 35 is flush with the inner bottom surface of the immersion tank 33. The long tube camera 36 is fixedly installed on the top of the immersion tank 33. The bottom of the long tube camera 36 is a cylinder with a diameter adapted to the width of the top opening of the immersion tank 33. The cylindrical structure of the long tube imaging camera 36 features a rectangular housing at the top and a cylindrical bottom structure that fits the top opening of the impregnation tank 33. This allows it to receive light transmitted through the fabric by the light source emitter 35. The rectangular housing at the top processes the light signal and displays status information such as the uniformity of the fabric's impregnation, facilitating real-time monitoring by the operator. The support unit is installed on the right side near the impregnation tank 33. The support unit includes a mounting frame 31 and a support roller 32. The mounting frame 31 is fixedly mounted on the worktable 1, serving as the mounting carrier for the support roller 32 and providing a stable rotational support structure. The support roller 32 is rotatably connected to the mounting frame 31 and supports the wool sweater fabric to be processed. The fabric is kept flat as it enters the impregnation tank 33. Simultaneously, the unit rotates synchronously with the fabric's movement to reduce friction between the fabric and the equipment. The winding unit includes an auxiliary frame 37, a motor 38, and a winding roller 39. The auxiliary frame 37 is fixedly installed on the worktable 1 and serves as a support structure for the motor 38 and the winding roller 39, ensuring stable operation of the winding unit. The motor 38 is fixedly installed on the auxiliary frame 37 and drives the winding roller 39 to rotate via its output shaft, providing power for the movement and winding of the wool sweater fabric. The winding roller 39 is fixedly installed on the output shaft of the motor 38 and is used to wind and arrange the wool sweater fabric after antibacterial impregnation treatment, facilitating subsequent transfer or storage.
[0020] Reference Figure 2 - Figure 4The adjustment assembly 6 includes a support unit, an adjustment frame 63, a sliding plate 65, a fixing clamp 66, and positioning bolts 67. The support unit is fixedly installed on the worktable 1, and the adjustment frame 63 is fixedly installed on the support unit. The groove 64 on the outer side of the adjustment frame 63 provides a guiding structure for the sliding of the sliding plate 65. It is the core support component for realizing the height adjustment of the telephoto camera 36. The sliding plate 65 is slidably connected in the groove 64 on the outer side of the adjustment frame 63. It adopts a T-shaped groove structure that penetrates the thickness of the adjustment frame 63 and is adapted to the sliding plate 65. This ensures the stable sliding of the sliding plate 65 and limits its sliding direction to prevent the sliding plate 65 from detaching from the adjustment frame 63. The telephoto camera 36 is connected to the sliding plate 65 through the fixing clamp 66. The sliding plate 65 is used to connect the fixing clamp 66 and the adjustment frame 63. The telephoto camera 36 is synchronously raised and lowered by sliding along the groove 64. The fixing clamp 66 is set with a U-shaped clamp structure, and the inner wall of the fixing clamp 66 is provided with a rubber buffer pad. The fixing clamp 66 is fixedly installed on the slide plate 65 and adopts a U-shaped clamping structure. The rubber buffer pad on its inner wall can avoid damage to the housing when clamping the long tube camera 36, and at the same time enhance the stability of clamping, so as to achieve a reliable connection between the long tube camera 36 and the slide plate 65. The positioning bolt 67 is detachably connected to the adjustment frame 63 through the slide plate 65. The positioning bolt 67 is used to lock the slide plate 65 and the adjustment frame 63 after the long tube camera 36 is adjusted to the target height, so as to ensure the stability of the position of the long tube camera 36. The support unit includes a fixing frame 61 and a reinforcing angle 62. The fixing frame 61 is fixedly installed on the worktable 1. The fixing frame 61 serves as the bottom support structure of the adjustment frame 63 and provides a stable installation base for the adjustment assembly 6. The reinforcing angle 62 is fixedly installed on the outside of the fixing frame 61. The reinforcing angle 62 enhances the connection strength between the fixing frame 61, the worktable 1, and the adjustment frame 63 through a triangular support structure, so as to prevent the adjustment frame 63 from tilting or shaking.
[0021] Working principle: First, preparation and debugging are carried out before starting the equipment. The base frame 2 is pre-fixed to the ground to provide stable support for the workbench 1 and raise the workbench 1 so that the workbench 1 maintains a reasonable operating space with the ground. The operator first sets the parameters through the multiple control buttons 5 on the workbench 1, setting the operating parameters such as the speed of the motor 38 and the immersion treatment time. At the same time, according to the thickness of the wool sweater fabric to be treated, the adjustment component 6 is adjusted to adapt to the detection height of the long tube imaging machine 36. During adjustment, the positioning bolts 67 on the slide plate 65 are loosened, and the slide plate 65 is pushed to slide up and down along the slide groove 64 on the outside of the adjustment frame 63. The slide plate 65 drives the fixing clamp 66 fixed on it to move synchronously, and the fixing clamp 66 carries the long tube imaging machine. The camera 36 is adjusted in height. The rubber buffer pad on the inner wall of the fixing clamp 66 protects the housing of the long tube camera 36 from damage during movement. When the long tube camera 36 reaches the target height, the positioning bolt 67 is tightened to lock the positioning bolt 67 with the adjusting frame 63, fixing the position of the sliding plate 65, and thus fixing the long tube camera 36. The adjusting frame 63 is supported by the support unit. The fixing frame 61 in the support unit is fixed on the worktable 1. The reinforcing angle 62 is installed on the outside of the fixing frame 61. The triangular support structure enhances the connection strength between the fixing frame 61 and the worktable 1 and the adjusting frame 63, preventing the adjusting frame 63 from tilting or shaking, and ensuring the stability of the long tube camera 36 during the adjustment process and subsequent work.
[0022] Next, the equipment is started to begin the antibacterial impregnation treatment of the wool sweater fabric. The operator places one end of the wool sweater fabric to be treated around the support roller 32 of the support unit. The mounting bracket 31 of the support unit is fixed on the worktable 1, providing rotational support for the support roller 32. The support roller 32 rotates synchronously as the fabric moves, supporting the fabric and keeping it flat to avoid wrinkles. Then, one end of the fabric is fed into the impregnation tank 33, which is fixed on the worktable 1 and contains an antibacterial finishing solution. After the fabric enters the impregnation tank 33, it is completely immersed in the antibacterial finishing solution under the guidance of the guide wheel 34. The two ends of the guide wheel 34 are embedded in the arc-shaped grooves on the inner wall of the impregnation tank 33, allowing for flexible rotation, reducing resistance during fabric movement, preventing fabric jamming, and ensuring that the fabric is fully in contact with the antibacterial finishing solution for impregnation. During the impregnation process, the impregnation... The light source emitter 35 at the bottom of the immersion tank 33 is activated. The light source emitter 35 is embedded in the stepped concave structure at the bottom of the immersion tank 33, and its emitting surface is flush with the inner bottom surface of the immersion tank 33. It emits detection light to the fabric inside the immersion tank 33. After the light penetrates the fabric, it is received by the long tube camera 36 above. The cylindrical structure at the bottom of the long tube camera 36 is adapted to the width of the top opening of the immersion tank 33 to ensure that the light enters accurately. The rectangular housing at the top of the long tube camera 36 processes the received light signal and transmits the status information such as the immersion uniformity of the fabric to the display screen 4 on the workbench 1. The display screen 4 displays this status information and the operating parameters of the equipment in real time. The operator can monitor the immersion of the fabric and the operating status of the equipment in real time through the display screen 4. If an abnormality is found, the operating status of the equipment can be adjusted in time through the control button 5.
[0023] Finally, the fabric that has completed the impregnation treatment enters the winding unit for winding. The auxiliary frame 37 of the winding unit is fixed on the workbench 1 to provide mounting support for the motor 38 and the winding roller 39. After the motor 38 starts, its output shaft drives the winding roller 39 to rotate. The winding roller 39 winds up and sorts the wool sweater fabric that has completed the antibacterial impregnation treatment from the impregnation box 33, which is convenient for subsequent transfer or storage. Throughout the process, all components work together to realize the automation and visual monitoring of the antibacterial impregnation treatment of the wool sweater fabric, ensuring the quality and efficiency of the treatment.
[0024] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A immersion and padding mill for antibacterial finishing of wool sweaters, characterized in that, include: Workbench (1), with a base frame (2) fixedly installed at the bottom of the workbench (1); Impregnation assembly (3), which is mounted on workbench (1), is used to impregnate wool sweaters; The immersion assembly (3) includes a support unit, an immersion tank (33), guide wheels (34), a light source emitter (35), a long tube imaging machine (36), and a winding unit. The immersion tank (33) is fixedly installed on the workbench (1). The guide wheels (34) are rotatably connected inside the immersion tank (33). The light source emitter (35) is fixedly installed at the bottom of the immersion tank (33). The long tube imaging machine (36) is fixedly installed at the top of the immersion tank (33). The support unit is installed on the right side near the immersion tank (33), and the winding unit is installed on the left side near the immersion tank (33). Adjustment component (6), which is installed on the outside of the immersion assembly (3), is used to adjust the height of the long tube camera (36) in the immersion assembly (3).
2. The impregnation and padding machine for antibacterial finishing of wool sweaters according to claim 1, characterized in that: The bearing unit includes a mounting frame (31) and a bearing roller (32). The mounting frame (31) is fixedly mounted on the workbench (1), and the bearing roller (32) is rotatably connected to the mounting frame (31).
3. The impregnation and padding machine for antibacterial finishing of wool sweaters according to claim 1, characterized in that: The winding unit includes an auxiliary frame (37), a motor (38), and a winding roller (39). The auxiliary frame (37) is fixedly installed on the workbench (1), the motor (38) is fixedly installed on the auxiliary frame (37), and the winding roller (39) is fixedly installed on the output shaft of the motor (38).
4. The impregnation and padding machine for antibacterial finishing of wool sweaters according to claim 1, characterized in that: The adjustment assembly (6) includes a support unit, an adjustment frame (63), a sliding plate (65), a fixing clamp (66), and a positioning bolt (67). The support unit is fixedly installed on the workbench (1), the adjustment frame (63) is fixedly installed on the support unit, a sliding groove (64) is provided on the outer side of the adjustment frame (63), the sliding plate (65) is slidably connected in the sliding groove (64), the fixing clamp (66) is fixedly installed on the sliding plate (65), and the positioning bolt (67) is detachably connected to the adjustment frame (63) through the sliding plate (65).
5. The impregnation and padding machine for antibacterial finishing of wool sweaters according to claim 4, characterized in that: The support unit includes a fixed frame (61) and a reinforcing angle (62). The fixed frame (61) is fixedly installed on the workbench (1), and the reinforcing angle (62) is fixedly installed on the outside of the fixed frame (61).
6. The impregnation and padding machine for antibacterial finishing of wool sweaters according to claim 1, characterized in that: The immersion tank (33) is a rectangular trough structure with an open top. The inner sidewall of the immersion tank (33) is symmetrically provided with two sets of arc-shaped grooves. The two ends of the guide wheel (34) are embedded in the arc-shaped grooves and rotate with the immersion tank (33). The bottom of the immersion tank (33) is concave and stepped. The light source emitter (35) is embedded in the bottom surface of the stepped groove, and the emitting surface of the light source emitter (35) is flush with the inner bottom surface of the immersion tank (33).
7. The impregnation and padding machine for antibacterial finishing of wool sweaters according to claim 4, characterized in that: The bottom of the long tube imaging machine (36) is a cylindrical structure with a diameter that matches the width of the top opening of the immersion tank (33). The top of the long tube imaging machine (36) is a rectangular shell. The long tube imaging machine (36) is connected to the slide plate (65) through a fixing clip (66). The fixing clip (66) is a U-shaped clamp structure. The inner side wall of the fixing clip (66) is provided with a rubber buffer pad.
8. The impregnation and padding machine for antibacterial finishing of wool sweaters according to claim 1, characterized in that: A display screen (4) is fixedly installed on the workbench (1), and multiple sets of control buttons (5) are fixedly installed on the left side of the workbench (1) near the display screen (4).