A white practice rinsing device
Patent Information
- Application Number
- CN202522550814.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-01
AI Technical Summary
传统水洗装置仅依赖长水槽的浸泡作用,对纤维内部的杂质剥离能力薄弱,清洗后布匹表面仍易残留细小杂质,导致练白均匀性差,后续染色易出现色花、染斑问题
通过超声波空化效应与定向喷淋的协同作用,实现剥离、冲洗有效去除布匹表面及纤维内部的杂质,提高练白后布匹白度的均匀性,多组件交替设置实现连续化生产,加热管优化超声波工作温度,配合多组导向辊组延长有效接触时间,大幅缩短单批次加工周期。
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Figure CN224918119U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric bleaching and to a bleaching and washing device. Background Technology
[0002] Scouring and bleaching is a pre-treatment process for fabrics, primarily aimed at removing sizing agents and impurities accumulated during weaving to improve the fabric's whiteness and cleanliness. Current mainstream scouring and bleaching processes mostly employ a single water washing method, but there are areas for improvement: Traditional washing equipment relies solely on the soaking action of long water tanks, which has a weak ability to remove impurities from inside the fibers. After washing, fine impurities are still easily left on the surface of the fabric, resulting in poor bleaching uniformity and subsequent dyeing problems such as color spots and stains.
[0003] Therefore, in order to overcome the shortcomings of the existing technology, it is necessary to design a simple bleaching and washing device. Utility Model Content
[0004] This invention provides a bleaching and washing device to address the problems of existing technologies.
[0005] The objective of this utility model can be achieved through the following technical solution: A bleaching and washing device includes: multiple sets of ultrasonic cleaning components and water washing components arranged alternately in sequence. The ultrasonic cleaning component includes a water tank, a guide roller group, and an ultrasonic generator and transducer assembly. The water washing assembly includes a water tank, a guide roller group, and a spray assembly. The guide roller group is spaced apart inside and above the water tank, guiding the fabric into and out of the water tank. The ultrasonic generator and transducer assembly is located on the outer wall of the water tank. The water tank is located on the right side of the water tank. The guide roller group is spaced apart inside and above the water tank, guiding the fabric into and out of the water tank. The spray assembly is located on the water tank and sprays the fabric in the water tank.
[0006] As a further improvement, heating tubes are spaced out inside the water tank.
[0007] In a further improvement, the ultrasonic generator and transducer assembly includes a generator and a transducer, the transducer array being distributed at the bottom and sidewalls of the water tank, and the generator and transducer being electrically connected.
[0008] In a further improvement, at least three sets of the first guide roller assembly are provided in the first water tank, and at least three sets of the second guide roller assembly are provided in the second water tank.
[0009] As a further improvement, both water tank one and water tank two are equipped with drain pipes with control valves at their bottoms.
[0010] In a further improvement, the spray assembly includes a water pump, an inlet pipe, and a spray orifice plate. The water pump is located outside the water tank, and the water pump is connected to the spray orifice plate through the inlet pipe. The spray orifice plate is located inside the water tank.
[0011] Compared with the prior art, the beneficial effects of this utility model bleaching and washing device are as follows: By leveraging the synergistic effect of ultrasonic cavitation and directional spraying, the stripping and rinsing processes effectively remove impurities from the fabric surface and inside the fibers, improving the uniformity of whiteness after bleaching. The alternating arrangement of multiple components enables continuous production, while the heating tube optimizes the ultrasonic working temperature. Combined with multiple sets of guide rollers, the effective contact time is extended, significantly shortening the processing cycle for a single batch. Attached Figure Description
[0012] Figure 1 This is a structural schematic diagram of the present invention. Figure 2 This is a partial top view of the structure of this utility model. Figure 3 This is a schematic diagram of the ultrasonic cleaning assembly in this utility model. Figure 4 This is a schematic diagram of the water washing component in this utility model. In the diagram, 1-ultrasonic cleaning assembly, 11-water tank one, 12-guide roller group one, 131-generator, 132-transducer, 14-heating tube, 15-drain pipe, 16-control valve, 2-washing assembly, 21-water tank two, 22-guide roller group two, 23-spray assembly, 231-water pump, 232-inlet pipe, 233-spray orifice plate. Detailed Implementation
[0013] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; unless otherwise expressly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly, for example, they can refer to fixed connections or detachable connections, etc. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0014] The following is a description of the embodiments and appendices. Figures 1-4 The technical solution of this utility model will be further described below.
[0015] Example 1 A bleaching and washing device includes: multiple sets of ultrasonic cleaning components 1 and washing components 2 arranged alternately in sequence. The ultrasonic cleaning components 1 include a water tank 11, a guide roller group 12, and an ultrasonic generator and transducer assembly. The washing components 2 include a water tank 21, a guide roller group 22, and a spray assembly 23. The guide roller group 12 is spaced apart inside and above the water tank 11, guiding the fabric into and out of the water tank 11. The ultrasonic generator and transducer assembly is located on the outer wall of the water tank 11. The water tank 21 is located on the right side of the water tank 11. The guide roller group 22 is spaced apart inside and above the water tank 21, guiding the fabric into and out of the water tank 21. The spray assembly 23 is located on the water tank 21, spraying the fabric in the water tank 21 with water.
[0016] like Figures 1-4 As shown, the working principle of this utility model is as follows: Continuous cleaning operations are achieved through multiple alternating sets of components. When the fabric enters the water tank via guide roller set one, an ultrasonic generator produces a high-frequency electrical signal, which is converted into high-frequency mechanical vibration by a transducer and transmitted to the cleaning fluid. This creates a strong impact on impurities on the fabric surface and within the fibers, achieving deep peeling. The fabric then enters the washing assembly, where guide roller set two guides it to fully expand within the water tank two. A spray assembly creates a directional water flow, promptly rinsing away the peeled impurities and residual cleaning fluid adhering to the fabric surface, preventing secondary adhesion of impurities. With multiple sets of components operating alternately, impurities not completely peeled off by the previous set can be further processed by the next set of ultrasonic components, and then removed by the washing assembly, creating a reinforced "peel-rinse-re-peel-re-rinse" effect. Compared to traditional single-unit devices, this structure significantly reduces the residual impurity rate of the fabric, improves the uniformity of whiteness after bleaching, and enables continuous production, greatly improving processing efficiency and adapting to the needs of industrial mass production.
[0017] As a further preferred embodiment, heating tubes 14 are spaced apart within the water tank 11. The heating tubes heat the cleaning solution within the water tank 1 through heat conduction and maintain it within a suitable temperature range. The heated cleaning solution enhances the ultrasonic cleaning effect, accelerates the separation of impurities from fabric fibers, increases the dissolution rate of soluble impurities such as sizing agents, and improves the cleaning solution's capacity to hold impurities.
[0018] In a further preferred embodiment, the ultrasonic generator and transducer assembly includes a generator 131 and a transducer 132. The transducers 132 are arrayed on the bottom and sidewalls of the water tank 11, and the generator 131 and transducers 132 are electrically connected. The generator converts power frequency electrical energy into high-frequency electrical signals, which are then transmitted to each transducer via wires. The transducers convert the high-frequency electrical signals into mechanical vibrations. The array-style distribution design on the bottom and sidewalls allows ultrasonic vibration waves to act on the fabric from multiple directions, reducing blind spots during cleaning.
[0019] As a further preferred embodiment, at least three sets of guide roller group 12 are provided in water tank 11, and at least three sets of guide roller group 22 are provided in water tank 21. The guide roller groups, through the spaced arrangement of multiple sets of rollers, allow the fabric to form an "S"-shaped travel path within the water tank, extending the effective contact time between the fabric and the cleaning solution. In the washing assembly, the multiple sets of guide roller group 2 further extend the residence time of the fabric in the spray area, allowing the spray water flow more time to remove attached impurities.
[0020] As a further preferred embodiment, both the bottom of the first water tank 11 and the second water tank 21 are provided with a drain pipe 15 with a control valve.
[0021] In a further preferred embodiment, the spray assembly 23 includes a water pump 231, a water inlet pipe 232, and a spray orifice plate 233. The water pump 231 is located outside the water tank 21, and is connected to the spray orifice plate 233 via the water inlet pipe 232. The spray orifice plate 233 is located inside the water tank 21. The water pump draws clean water from the outside using power and delivers it to the spray orifice plate via the water inlet pipe. Under pressure, the water flows through the densely packed small holes on the orifice plate, forming multiple fine jets to clean the fabric.
[0022] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. A bleaching and washing device, characterized in that, include: Multiple sets of ultrasonic cleaning components and water washing components are arranged alternately in sequence. The ultrasonic cleaning component includes a water tank, a guide roller group, and an ultrasonic generator and transducer assembly. The water washing component includes a water tank, a guide roller group, and a spray assembly. The guide roller group is spaced apart inside and above the water tank, guiding the fabric into and out of the water tank. The ultrasonic generator and transducer assembly is located on the outer wall of the water tank. The water tank is located on the right side of the water tank. The guide roller group is spaced apart inside and above the water tank, guiding the fabric into and out of the water tank. The spray assembly is located on the water tank and sprays the fabric in the water tank with water.
2. The bleaching and washing apparatus according to claim 1, characterized in that, Heating tubes are spaced out inside the water tank.
3. The bleaching and washing apparatus according to claim 1, characterized in that, The ultrasonic generator and transducer assembly includes a generator and a transducer. The transducer array is distributed at the bottom and sidewalls of the water tank, and the generator and transducer are electrically connected.
4. The bleaching and washing apparatus according to claim 1, characterized in that, At least three sets of the first guide roller assembly are provided in the first water tank, and at least three sets of the second guide roller assembly are provided in the second water tank.
5. A bleaching and washing apparatus according to claim 1, characterized in that, Both water tank one and water tank two are equipped with drain pipes with control valves at the bottom.
6. The bleaching and washing apparatus according to claim 1, characterized in that, The spray assembly includes a water pump, an inlet pipe, and a spray orifice plate. The water pump is located outside the water tank, and the water pump is connected to the spray orifice plate through the inlet pipe. The spray orifice plate is located inside the water tank.