A boiling equipment for soft curtain fabric production

Abstract

The utility model discloses a kind of boiling equipment for soft curtain fabric production, it is related to the technical field of fabric processing equipment.The utility model includes bottom shell, heater is installed in bottom shell inside, top shell is fixedly connected in the top of bottom shell;Filtering assembly is arranged in the inside of bottom shell, the filtering assembly includes the support shell being arranged in the inside of bottom shell, the filter screen being communicated in the side of support shell.The utility model is formed by setting up filtering assembly by support shell, filter screen, driving motor, driving shaft and agitating vane, driving motor drives agitating vane to rotate, promotes boiling liquid to form circulating water flow, and the impurities such as lint that fall off in water can be fully passed through filter screen with water flow and be effectively intercepted, and this dynamic filtration process can continuously purify boiling liquid, significantly reduce the risk that impurity reattaches fabric, fundamentally guarantee the boiling quality of subsequent batch, improve the overall cleanliness and processing efficiency of fabric.

Description

Technical Field

[0001] This utility model belongs to the technical field of fabric processing equipment, and in particular relates to a sizing equipment for producing soft curtain fabric. Background Technology

[0002] Soft curtain fabrics generally refer to curtain fabrics with soft, draping properties. Common materials include silk, velvet, cotton-linen blends, and polyester-like yarn. Their common characteristics are a light and soft texture, good light transmission, and the ability to create a soft, warm, and inviting atmosphere. The scouring and refining process of soft curtain fabrics is a crucial pre-dyeing treatment step, designed to remove natural impurities (such as pectin and waxes) and man-made impurities (such as sizing agents and oil stains) added to the fibers during spinning and weaving. By using chemicals such as caustic soda and refining agents at high temperatures, these impurities can be effectively decomposed and removed, significantly improving the fabric's moisture absorption, whiteness, and cleanliness. This process ensures that subsequent dyeing and printing are even and vibrant, giving the finished product a soft, crisp feel, while also enhancing its performance and comfort.

[0003] A Chinese patent application (or patent) with publication number CN220665680U discloses a scouring device for producing wrinkle-resistant fabrics, including a heating chamber. The heating chamber has multiple guide rollers inside for controlling the direction of fabric movement. A scraping mechanism is provided on one side of the heating chamber. After passing through the guide rollers, the fabric enters the scraping mechanism. The scraping mechanism includes a mounting plate with a material discharge groove and two sets of symmetrical scraping plates. This solves the problem that during the current fabric scouring process, a large amount of lint is generated in the scouring solution. The lint easily accumulates on the upper part of the fabric and can be carried out of the scouring equipment by the fabric. Due to the large amount of lint adhering to the fabric, subsequent cleaning is quite troublesome.

[0004] However, the aforementioned device still has the following problems during implementation: After the fabric is heat-dyed, it is passed through a scraper to remove lint from the fabric surface. However, the lint on the fabric surface will scatter when immersed in water, and the amount of lint removed by the scraper is relatively limited. Most of the dirt remains in the water, which will also affect the subsequent fabric dyeing. To address these issues, we provide a scouring device for the production of soft curtain fabrics to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a scouring device for the production of soft curtain fabric. Through the cooperation of the filter component and the support component, it solves the problem in the prior art that after the fabric is dyed and heat-treated, the lint on the surface of the fabric is not completely removed by the scraper.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a sizing device for producing soft curtain fabric, comprising a bottom shell, a heater installed inside the bottom shell, and a top shell fixedly connected to the top of the bottom shell; a filter assembly is provided inside the bottom shell, the filter assembly including a support shell disposed inside the bottom shell, a filter screen connected to one side of the support shell, a drive motor installed at the bottom of the bottom shell, a drive shaft installed at the output end of the drive motor, and agitating blades installed on the surface of the drive shaft; a support assembly is provided inside the bottom shell, the support assembly including a rotating roller movably connected to one side of the top shell, a vertical plate installed at the bottom of the top shell, and an auxiliary roller movably connected inside the vertical plate.

[0008] The present invention is further configured such that guide rail plates are fixedly connected to both sides of the support shell, and guide rail grooves are provided inside the bottom shell.

[0009] The present invention is further configured such that there are two sets of support shells, and the two sets of support shells are arranged circumferentially with the drive shaft as the axis.

[0010] The present invention is further configured such that a rotating shaft is movably connected to the top of the support shell, a limiting plate is fixedly connected to the top of the rotating shaft, and a limiting shell is fixedly connected to the top of the top shell.

[0011] The present invention is further configured such that a limiting bolt is provided through the top of the limiting plate, and a limiting hole is provided on the top of the top shell.

[0012] The present invention is further configured such that a handle is fixedly connected to the top of the limiting plate, and the limiting plate and the limiting shell are kept horizontally aligned.

[0013] The present invention is further configured such that the surface of the drive shaft is movably connected to the inner wall of the bottom shell through a first bearing, and the surface of the rotating roller is movably connected to the top shell through a second bearing.

[0014] The present invention has the following beneficial effects.

[0015] 1. This utility model uses a filter assembly consisting of a support shell, a filter screen, a drive motor, a drive shaft, and stirring blades. The drive motor rotates the stirring blades, causing the scouring liquid to form a circulating water flow. This allows impurities such as lint that fall off the water to pass through the filter screen and be effectively trapped. This dynamic filtration process continuously purifies the scouring liquid, significantly reducing the risk of impurities re-attaching to the fabric. This fundamentally ensures the scouring quality of subsequent batches and improves the overall cleanliness and processing efficiency of the fabric.

[0016] 2. This utility model optimizes the movement path of the fabric in the equipment and the ease of operation by setting up support components and limiting components. The rotating roller and the auxiliary roller jointly guide and tension the fabric to ensure that it is heated evenly in the scouring liquid and fully contacts the liquid, thereby improving the consistency of the scouring effect. The support shell can be easily disassembled through the handle, rotating shaft and limiting bolts, making the removal, cleaning and maintenance of the support shell very convenient.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0019] Figure 1 This is a perspective view of a scouring device used in the production of soft curtain fabric.

[0020] Figure 2 This is a cross-sectional view of the bottom shell of a scouring device used in the production of soft curtain fabric.

[0021] Figure 3 This is a schematic diagram showing the connection of the drive motor, drive shaft, and agitator blades in a scouring device used for producing soft curtain fabric.

[0022] Figure 4 This is a schematic diagram showing the arrangement of the support shells inside the bottom shell in a scouring device used for producing soft curtain fabric.

[0023] Figure 5 This is a partial cross-sectional view of the bottom shell of a scouring device used in the production of soft curtain fabric.

[0024] Figure 6 A scouring device for producing soft curtain fabric Figure 5 An enlarged diagram of A in the diagram.

[0025] In the attached diagram: 1. Bottom shell; 2. Heater; 3. Top shell; 4. Filter assembly; 401. Support shell; 402. Filter screen; 403. Drive motor; 404. Drive shaft; 405. Agitator blade; 5. Support assembly; 501. Rotating roller; 502. Vertical plate; 503. Auxiliary roller; 6. Guide rail plate; 7. Guide rail groove; 8. Rotating shaft; 9. Limiting plate; 10. Limiting shell; 11. Limiting bolt; 12. Limiting hole; 13. Handle. Detailed Implementation

[0026] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments. Example

[0027] Please see Figures 1-6 This utility model is a smelting device for producing soft curtain fabric, including a bottom shell 1, a heater 2 installed inside the bottom shell 1, and a top shell 3 fixedly connected to the top of the bottom shell 1; a filter assembly 4 is provided inside the bottom shell 1, the filter assembly 4 includes a support shell 401 disposed inside the bottom shell 1, a filter screen 402 connected to one side of the support shell 401, a drive motor 403 installed at the bottom of the bottom shell 1, a drive shaft 404 installed at the output end of the drive motor 403, and agitator blades 405 installed on the surface of the drive shaft 404; a support assembly 5 is provided inside the bottom shell 1, the support assembly 5 includes a rotating roller 501 movably connected to one side of the top shell 3, a vertical plate 502 installed at the bottom of the top shell 3, and an auxiliary roller 503 movably connected inside the vertical plate 502.

[0028] Further details: The heater 2 integrates a temperature sensor to detect the water temperature inside the bottom shell 1. This sensor is wirelessly connected to an external controller to control the heating temperature of the heater 2. This is a mature, existing technology application. The heater 2 provides a stable heat source, ensuring the water temperature remains within a suitable range during the boiling process, effectively promoting the decomposition and removal of impurities. The top shell 3 and bottom shell 1 together form a closed boiling space, helping to maintain a stable internal temperature and prevent heat loss. The support shell 401 serves as a support structure for the filter screen 402, stably accommodating and fixing it. The filter screen 402 effectively intercepts lint and impurities in the water, preventing them from re-adhering to the fabric surface and improving the cleanliness of the boiling liquid. The drive motor 403 provides power output, driving the stirring blades 405 to rotate, enhancing the fluidity of the water flow. The drive shaft 404 transmits the rotational power to the stirring blades 405, achieving uniform stirring. Example

[0029] Please see Figures 1-6 Based on Embodiment 1, guide rail plates 6 are fixedly connected to both sides of the support shell 401, and guide rail grooves 7 are opened inside the bottom shell 1. There are two sets of support shells 401, and the two sets of support shells 401 are arranged circumferentially with the drive shaft 404 as the axis. A rotating shaft 8 is movably connected to the top of the support shell 401, and a limiting plate 9 is fixedly connected to the top of the rotating shaft 8. A limiting shell 10 is fixedly connected to the top of the top shell 3. A limiting bolt 11 is provided through the top of the limiting plate 9, and a limiting hole 12 is opened on the top of the top shell 3. A handle 13 is fixedly connected to the top of the limiting plate 9. The limiting plate 9 and the limiting shell 10 are kept horizontally aligned. The surface of the drive shaft 404 is movably connected to the inner wall of the bottom shell 1 through a first bearing, and the surface of the rotating roller 501 is movably connected to the top shell 3 through a second bearing.

[0030] Further details: The rotating roller 501 is used to guide the fabric to move smoothly and reduce tension fluctuations during operation. The auxiliary roller 503 works in conjunction with the rotating roller 501 to ensure that the fabric maintains appropriate tension and position during the scouring process, preventing wrinkles or shifting. The guide plate 6 and guide groove 7 work together to facilitate the installation and removal of the support shell 401. The limiting shell 10 works with the limiting plate 9 to limit the support shell 401. The limiting bolt 11 is used to lock the position of the limiting plate 9 to ensure that the support shell 401 will not loosen during operation. The limiting hole 12 works with the limiting bolt 11 to provide a reliable fixing point.

[0031] The working principle of this utility model is as follows: The operator starts the heater 2, increasing the water temperature inside the bottom shell 1. The fabric is then steamed at high temperature. As the fabric is pulled by an external traction device, it passes sequentially over the surfaces of the rotating roller 501 and the auxiliary roller 503. Figure 1 As shown, the fabric is submerged in hot water inside the bottom shell 1. When the fabric comes into contact with the hot water, the lint on the surface of the fabric will fall into the water.

[0032] Then, the drive motor 403 is started, which drives the stirring blade 405 to rotate. The stirring blade 405 stirs the water, making the water rotate clockwise. When the water flows and rotates, it can increase the uniformity of the fabric heating. At the same time, when the water flows and rotates, it can enter the two sets of support shells 401 respectively, and filter the lint in the water through the filter screen 402, thereby improving the cleaning effect of the fabric ironing and dyeing.

[0033] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A sizing apparatus for producing soft curtain fabric, comprising a bottom shell (1), characterized in that: A heater (2) is installed inside the bottom shell (1), and a top shell (3) is fixedly connected to the top of the bottom shell (1). The bottom shell (1) is provided with a filter assembly (4). The filter assembly (4) includes a support shell (401) disposed inside the bottom shell (1), a filter screen (402) connected to one side of the support shell (401), a drive motor (403) installed at the bottom of the bottom shell (1), a drive shaft (404) installed at the output end of the drive motor (403), and a stirring blade (405) installed on the surface of the drive shaft (404). The bottom shell (1) is provided with a support assembly (5), which includes a rotating roller (501) movably connected to one side of the top shell (3), a vertical plate (502) installed at the bottom of the top shell (3), and an auxiliary roller (503) movably connected to the inside of the vertical plate (502).

2. The scouring equipment for producing soft curtain fabric according to claim 1, characterized in that: The support shell (401) is fixedly connected to guide rail plates (6) on both sides, and the bottom shell (1) has a guide rail groove (7) inside.

3. The scouring equipment for producing soft curtain fabric according to claim 1, characterized in that: There are two sets of support shells (401), and the two sets of support shells (401) are arranged in a circle with the drive shaft (404) as the axis.

4. The scouring equipment for producing soft curtain fabric according to claim 1, characterized in that: The top of the support shell (401) is movably connected to a rotating shaft (8), the top of the rotating shaft (8) is fixedly connected to a limiting plate (9), and the top of the top shell (3) is fixedly connected to a limiting shell (10).

5. The scouring equipment for producing soft curtain fabric according to claim 4, characterized in that: The top of the limiting plate (9) is provided with a limiting bolt (11), and the top of the top shell (3) is provided with a limiting hole (12).

6. The scouring equipment for producing soft curtain fabric according to claim 4, characterized in that: The top of the limiting plate (9) is fixedly connected to a handle (13), and the limiting plate (9) and the limiting shell (10) are kept horizontally aligned.

7. The scouring equipment for producing soft curtain fabric according to claim 1, characterized in that: The surface of the drive shaft (404) is movably connected to the inner wall of the bottom shell (1) through the first bearing, and the surface of the rotating roller (501) is movably connected to the top shell (3) through the second bearing.

Images