A power-off anti-rope-breaking device of a rope twisting machine

Abstract

The utility model relates to a twisted rope machine device technical field, concretely relates to a twisted rope machine power -off anti -rope breaking device, including capstan, one end of capstan and press roll contact, the both sides of press roll are connected with the base through support and rotate, the middle part of support is fixed with the cross bar, and the outside of cross bar is equipped with the sleeve rod, the tail end of sleeve rod is fixedly connected with the output head of pneumatic cylinder, the tail end of pneumatic cylinder is rotatably connected through the connecting seat, and one end of pneumatic cylinder keeps electric connection with external control equipment through solenoid valve, solenoid valve is connected with primary mains, solenoid valve loses electricity and triggers pneumatic cylinder action, through sleeve rod, support and other structures drive press roll to separate from capstan quickly, and the pressure to the rope is removed in time, avoid the breakage of rope due to the inertia and continuous pressure of capstan, reduce raw material waste and production interruption, through the automatic pressure relief mechanism of power -off, avoid the problems such as wire rod winding, scattering after rope breaking, reduce the cleaning difficulty before equipment restart, help to recover production quickly, improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of rope twisting machine devices, specifically to a rope twisting machine power failure prevention rope breakage device. Background Technology

[0002] A rope twisting machine is a key piece of equipment used to twist multiple strands of fiber or thread into ropes. During operation, the winch rotates, causing the thread to wind and twist, while the pressure rollers apply appropriate pressure to the thread through contact with the winch to ensure twisting quality and rope formation stability. However, in actual production, rope twisting machines often experience sudden power outages (such as power line failures or equipment overload protection), causing the winch to stop operating abruptly. If the pressure rollers on the thread are not released in time, the thread is prone to breakage due to excessive instantaneous force under the inertial force of the winch and the continuous pressure of the pressure rollers. This not only wastes raw materials and interrupts production but also increases the difficulty of cleaning before restarting the equipment due to the tangling and scattering of broken thread, affecting production efficiency. Traditional rope twisting machine pressure roller drive devices mostly rely on continuously powered power components (such as cylinders) to maintain pressure, lacking an automatic pressure relief mechanism in case of power failure, making it difficult to avoid the aforementioned rope breakage problem. Therefore, there is an urgent need for a device that can quickly release pressure on the pressure roller and prevent rope breakage in case of power failure. Moreover, unexpected power outages often cause the main machine and the take-up machine to be out of sync, resulting in a shortened steel rope pitch or breakage, producing scrap. Resuming production is time-consuming and labor-intensive, affecting efficiency, and in severe cases, it can cause damage to equipment and tooling. This patent can avoid the occurrence of this problem. Utility Model Content

[0003] Technical problems to be solved In view of the above-mentioned shortcomings of the existing technology, the present invention provides a rope twisting machine power failure prevention rope breakage device, which can effectively solve the problems in the existing technology.

[0004] Technical solution This utility model provides a power failure prevention device for a rope twisting machine, including a winch. One end of the winch is in contact with a pressure roller. Both sides of the pressure roller are rotatably connected to a base via a bracket. A crossbar is fixed in the middle of the bracket, and a sleeve rod is sleeved on the outside of the crossbar. The end of the sleeve rod is fixedly connected to the output head of a cylinder. The tail end of the cylinder is rotatably connected via a connecting seat. One end of the cylinder is electrically connected to an external control device via a solenoid valve.

[0005] Furthermore, the front end of the sleeve is a ring structure, and the middle part of the sleeve is sleeved on the outside of the crossbar.

[0006] Furthermore, the two ends of the base and the two sets of brackets are connected by pins, and the two ends of the pressure roller are sleeved between the brackets.

[0007] Furthermore, the top end of the connecting seat and the tail end of the cylinder are rotatably connected by a pin.

[0008] Furthermore, the terminals of the solenoid valve are electrically connected to the AC220V power supply output from the primary main power supply line L1 and line N.

[0009] Furthermore, a soft plastic ring is fitted onto the surface of the pressure roller.

[0010] Beneficial effects In this invention, the main power supply line L1 and line N of the equipment are connected to AC220V to power the solenoid valve at the winch that can activate the pressure roller. When the solenoid valve is energized, it is in the state of cutting off the air supply. This solenoid valve is constantly powered along with line L1, so that the pressure roller is separated from the winch. When line L1 is unexpectedly de-energized, that is, when the solenoid valve is de-energized, it instantly switches from the air-cut state to the air-open state. This can brake the main unit to stop the main unit as soon as possible and activate the pressure roller cylinder to press the pressure roller onto the winch. This increases the friction coefficient between the steel rope and the winch, so that the steel rope can be pulled out smoothly by the winch, avoiding problems such as over-twisting of the steel rope caused by power failure.

[0011] In this device, the solenoid valve is connected to the main power supply. When a sudden power outage occurs, the solenoid valve loses power and triggers the cylinder to actuate. Through the sleeve rod, bracket, and other structures, the pressure roller is driven to quickly disengage from the winch, promptly relieving pressure on the rope and preventing rope breakage due to winch inertia and continuous pressure. This reduces material waste and production interruption. The automatic pressure relief mechanism during power outages prevents problems such as wire tangling and scattering after rope breakage, reducing the difficulty of cleaning before restarting the equipment, facilitating rapid production recovery, and improving production efficiency. The pressure roller is rotatably connected to the base via the bracket. The sleeve rod's fit with the bracket's crossbar and the cylinder's rotatable connection with the connecting seat ensure the flexibility and stability of the pressure roller's movement. The soft plastic ring on the surface of the pressure roller enhances its fit with the rope to ensure normal twisting quality and reduces hard wear on the rope, improving the quality of the finished rope. The device is connected to external control equipment and the main power supply via the solenoid valve. It has a simple structure, is easy to integrate with existing rope twisting machines, requires no large-scale modification to the main body of the equipment, and has a wide range of applications. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structural principle of this utility model; Figure 2This is a schematic diagram of the winch-pressure roller-cylinder structure of this utility model; Figure 3 This is a schematic diagram of the structure of the pressure roller-cylinder in this utility model.

[0014] The labels in the diagram represent: 1. Winch; 2. Pressure roller; 21. Support; 22. Sleeve rod; 23. Base; 3. Cylinder; 31. Output head; 32. Connecting seat; 4. Solenoid valve. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0016] The present invention will be further described below with reference to the embodiments.

[0017] Example: A rope twisting machine anti-rope breakage device in the event of a power failure, as shown in the attached document. Figure 1 - Appendix Figure 3 The system includes a winch 1, one end of which contacts a pressure roller 2. The two sides of the pressure roller 2 are rotatably connected to a base 23 via a bracket 21. A crossbar is fixed in the middle of the bracket 21, and a sleeve rod 22 is sleeved on the outside of the crossbar. The end of the sleeve rod 22 is fixedly connected to the output head 31 of a cylinder 3. The tail end of the cylinder 3 is rotatably connected via a connecting seat 32. One end of the cylinder 3 is electrically connected to an external control device via a solenoid valve 4. The solenoid valve 1 is connected to a primary power supply. When a sudden power failure occurs, the solenoid valve 1 loses power and triggers the cylinder 3 to act. Through the sleeve rod 22, bracket 21, and other structures, the pressure roller 2 is driven to quickly disengage from the winch 1, thus relieving the pressure on the rope in time and preventing the rope from breaking due to the inertia and continuous pressure of the winch 1, thereby reducing raw material waste and production interruption.

[0018] The front end of the sleeve rod 22 is a ring structure, and the middle part of the sleeve rod 22 is sleeved on the outside of the crossbar; the two ends of the base 23 and the two sets of brackets 21 are sleeved and connected by pins, and the two ends of the pressure roller 2 are sleeved between the brackets 21; the surface of the pressure roller 2 is covered with a soft plastic ring; through the automatic pressure relief mechanism when the power is off, the problems of wire tangling and scattering after the rope breaks are avoided, reducing the cleaning difficulty before restarting the equipment, helping to quickly restore production and improve production efficiency. The pressure roller 2 is rotatably connected to the base 23 through the bracket 21, and the sleeve rod 22 is sleeved and matched with the crossbar of the bracket 21 and the cylinder 3 is rotatably connected to the connecting seat 32, ensuring the flexibility and stability of the pressure roller 2's movement; the soft plastic ring on the surface of the pressure roller 2 can enhance the fit with the rope to ensure normal twisting quality, and reduce hard wear on the rope, improving the quality of the finished rope. The device is connected to the external control equipment and main power supply through the solenoid valve 1. The structure is simple, easy to integrate with existing rope twisting machines, does not require large-scale modification of the main body of the equipment, and has a wide range of applications.

[0019] The top of the connecting seat 32 and the tail of the cylinder 3 are rotatably connected by a pin; the wiring terminal of the solenoid valve 4 is electrically connected to the AC220V power supply output from the primary main power supply line L1 and N; the AC220V power supply output from the primary main power supply line L1 and N is used to power the solenoid valve at the winch that can activate the pressure roller; when the solenoid valve is energized, it is in the state of cutting off the air supply, and this solenoid valve is constantly powered along with the L1 line, so that the pressure roller is separated from the winch; when the L1 line is unexpectedly de-energized, that is, when the solenoid valve is de-energized, it instantly switches from the air-cut state to the air-open state, which can brake the main unit to stop the main unit as soon as possible, and activate the pressure roller cylinder to press the pressure roller onto the winch, increasing the friction coefficient between the steel rope and the winch, so that the steel rope can be pulled out smoothly by the winch, avoiding problems such as over-twisting of the steel rope caused by power failure.

[0020] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A rope twisting machine power failure prevention device, characterized in that, Includes a winch (1), one end of which is in contact with a pressure roller (2). The two sides of the pressure roller (2) are rotatably connected to a base (23) via a bracket (21). A crossbar is fixed in the middle of the bracket (21), and a sleeve rod (22) is sleeved on the outside of the crossbar. The end of the sleeve rod (22) is fixedly connected to the output head (31) of a cylinder (3). The tail end of the cylinder (3) is rotatably connected via a connecting seat (32). One end of the cylinder (3) is electrically connected to an external control device via a solenoid valve (4).

2. The anti-rope breakage device for a rope twisting machine according to claim 1, characterized in that, The front end of the sleeve (22) is a ring structure, and the middle part of the sleeve (22) is sleeved on the outside of the crossbar.

3. The anti-rope breakage device for a rope twisting machine according to claim 1, characterized in that, The two ends of the base (23) and the two sets of brackets (21) are connected by pins, and the two ends of the pressure roller (2) are sleeved between the brackets (21).

4. The anti-breakage device for a rope twisting machine according to claim 1, characterized in that, The top end of the connecting seat (32) and the tail end of the cylinder (3) are rotatably connected by a pin.

5. The anti-rope breakage device for a rope twisting machine according to claim 4, characterized in that, The terminals of the solenoid valve (4) are electrically connected to the AC220V power supply connected to the L1 and N lines of the primary power supply.

6. The anti-rope breakage device for a rope twisting machine according to claim 1, characterized in that, The surface of the pressure roller (2) is fitted with a soft plastic ring.

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