An asphalt pavement full-section one-time paving forming construction device
Patent Information
- Application Number
- CN202522520723.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-27
AI Technical Summary
[0004]本实用新型的目的在于提供一种沥青路面全断面一次摊铺成型施工设备,以解决施工流程分散,需先通过人工或单独设备清理破损区域的杂质和灰尘,再进行沥青摊铺,最后使用压实设备进行压合,多道工序需配备不同设备和人员,施工效率较低的问题
该沥青路面全断面一次摊铺成型施工设备,通过使转轴转动连接于出料箱内部,当整体装置移动时,转轴以及移动轮跟随装置的移动而转动,转轴带动转筒在出料箱内部进行转动,转筒通过和排料口之间的缝隙,对下落的排出的沥青进行压合碾磨,即可以使排出的沥青更加均匀,同时可以避免下落沥青内部产生结块现象。
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Figure CN224918259U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of road maintenance and construction equipment, specifically relating to a construction equipment for one-time paving and forming of asphalt pavement across the entire cross section. Background Technology
[0002] Asphalt pavement is widely used in highway and municipal road construction due to its advantages such as good smoothness, driving comfort and convenient construction. However, during long-term use, asphalt pavement is prone to damage such as cracks, potholes and loosening due to factors such as vehicle load, changes in ambient temperature and rainwater erosion. If it is not repaired in time, the damaged area will continue to expand, which will not only affect the quality of road traffic, but may also cause traffic safety accidents.
[0003] The existing equipment and processes used in asphalt pavement repair construction have many shortcomings: First, the construction process is fragmented. It is necessary to first clean the impurities and dust in the damaged area by manual labor or separate equipment, then lay the asphalt, and finally use compaction equipment to compact it. Multiple processes require different equipment and personnel, resulting in low construction efficiency and delays in the connection between each process. Utility Model Content
[0004] The purpose of this utility model is to provide a construction equipment for one-time paving of the entire cross section of asphalt pavement, so as to solve the problem of the construction process being scattered, requiring manual or separate equipment to clean the impurities and dust in the damaged area before asphalt paving, and finally using compaction equipment for pressing. Multiple processes require different equipment and personnel, resulting in low construction efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a construction equipment for one-time paving and forming of full-section asphalt pavement, including a mobile frame, an asphalt storage box fixedly connected to the top of the mobile frame, a discharge box connected to the bottom of the asphalt storage box, two rotating shafts rotatably connected to the bottom of the mobile frame, one of the rotating shafts passing through the discharge box, a rotating cylinder fixedly connected to the outside of the rotating shaft, and the rotating cylinder being disposed inside the discharge box; A cleaning assembly is provided on one side of the discharge box. The cleaning assembly includes a fixing plate and a blower. An air duct for discharging air is provided at the bottom of the fixing plate.
[0006] In a preferred embodiment, the fixed plate is fixedly connected to the movable frame, a storage battery is fixedly connected to the fixed plate, the blower is fixedly connected to the top of the fixed plate, and air vents are provided at the bottom and both sides of the air duct. The top of the air duct is connected to the air outlet of the blower.
[0007] In a preferred embodiment, the bottom of the discharge box is provided with a discharge port, the bottom opening of which gradually narrows, and a gap is left between the outer side of the rotating drum and the top of the discharge port.
[0008] In a preferred embodiment, the shaft and the discharge box are rotatably connected, both ends of the shaft are provided with casters, the discharge box and the asphalt storage box are connected by a connection port, and a solenoid valve is provided in the connection port.
[0009] In a preferred embodiment, a cleaning assembly is provided between the discharge box and the fixed plate. The cleaning assembly includes a fixed frame, which is fixedly connected to the inside of the movable frame. A cleaning roller is rotatably connected inside the fixed frame, and a brush is provided on the outside of the cleaning roller, with the end of the brush in contact with the ground.
[0010] In a preferred embodiment, a connecting frame is provided on the side of the discharge box away from the fixed plate, and a pressure roller is rotatably connected inside the connecting frame.
[0011] In a preferred embodiment, an auxiliary handle is fixedly connected to one end of the movable frame.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This asphalt pavement full-section one-time paving and forming construction equipment uses a rotating shaft connected to the inside of the discharge box. When the entire device moves, the rotating shaft and the moving wheels rotate with the device. The rotating shaft drives the rotating drum to rotate inside the discharge box. The rotating drum passes through the gap between itself and the discharge port to press and grind the falling asphalt, which can make the discharged asphalt more uniform and at the same time prevent the formation of lumps inside the falling asphalt.
[0013] This asphalt pavement full-section one-time paving and forming construction equipment can achieve all-round air cleaning of the road surface and cracks through the multi-directional air outlets of the air duct. The subsequent cleaning rollers and brushes can perform secondary cleaning of residual impurities to ensure that there are no impurities left in the area to be repaired. The compaction effect of the pressure roller makes the asphalt bond tightly with the original road surface, which significantly improves the quality of road repair. Multiple steps can be completed simultaneously while the whole device is moving, reducing rework and the increase of individual procedures. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the construction equipment for one-time paving and forming of asphalt pavement across the entire cross section, as per this utility model. Figure 2 This is a schematic diagram of the structure of the discharge box and connection port of this utility model; Figure 3 This is a schematic diagram of the structure of the rotating drum and rotating shaft of this utility model; Figure 4 This is a schematic diagram of the structure of the air duct and air outlet of this utility model.
[0015] In the diagram: 1. Mobile frame; 2. Asphalt storage tank; 3. Auxiliary handle; 4. Connecting frame; 5. Pressure roller; 6. Fixing plate; 7. Fixing frame; 8. Cleaning roller; 9. Discharge box; 10. Connection port; 11. Discharge port; 12. Rotary drum; 13. Rotating shaft; 14. Moving wheel; 15. Battery; 16. Air duct; 17. Air outlet; 18. Blower. Detailed Implementation
[0016] The present invention will be further described below with reference to the embodiments.
[0017] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.
[0018] Please see Figure 1 and Figure 2 This utility model provides a construction equipment for one-time paving of the entire cross section of asphalt pavement, including a mobile frame 1, an asphalt storage box 2 fixedly connected to the top of the mobile frame 1, and a discharge box 9 connected to the bottom of the asphalt storage box 2.
[0019] In this embodiment, the asphalt storage tank 2 is used to store asphalt. As needed, heating components or insulation components can be added inside the asphalt storage tank 2 to continuously heat the asphalt and prevent it from solidifying. The heating components are electric heating tubes that are evenly distributed on the inner wall of the asphalt storage tank 2. The insulation components are rock wool insulation layers that are wrapped around the outside of the asphalt storage tank 2 to continuously heat and keep the asphalt warm, preventing the asphalt from solidifying and caking due to temperature drop during storage.
[0020] Please see Figure 1 and Figure 2 One end of the mobile frame 1 is fixedly connected to an auxiliary handle 3. The mobile wheel 14 drives the entire equipment to move along the road. One end of the mobile frame 1 is fixedly connected to an auxiliary handle 3. The auxiliary handle 3 is covered with an anti-slip rubber sleeve, which makes it easier for the operator to push the equipment and improves the comfort and stability of operation.
[0021] In this embodiment, the heating component is electrically connected to a temperature controller, which is fixedly mounted on the auxiliary handle 3. The temperature controller is equipped with a temperature display screen and adjustment buttons, and the operator can monitor the temperature inside the asphalt storage tank 2 in real time through the temperature controller.
[0022] Please see Figure 1 and Figure 3The shaft 13 and the discharge box 9 are rotatably connected. The shaft 13 and the discharge box 9 are rotatably connected by bearings to ensure that the shaft 13 rotates smoothly and avoids asphalt leakage. Both ends of the shaft 13 are equipped with casters 14. The discharge box 9 and the asphalt storage box 2 are connected by a connection port 10. A solenoid valve is installed in the connection port 10. In this embodiment, the asphalt is conveyed from the asphalt storage tank 2 to the discharge box 9 by controlling the opening and closing of the solenoid valve, so asphalt paving is precisely controlled. The bottom of the mobile frame 1 is rotatably connected to two rotating shafts 13, one of which passes through the discharge box 9. A rotating cylinder 12 is fixedly connected to the outside of the rotating shaft 13, and the rotating cylinder 12 is set inside the discharge box 9. A cleaning assembly is provided on one side of the discharge box 9. The cleaning assembly includes a fixing plate 6 and a blower 18. A duct 16 for discharging air is provided at the bottom of the fixing plate 6.
[0023] Please see Figure 3 and Figure 4 The fixed plate 6 is fixedly connected to the mobile frame 1. The fixed plate 6 is fixedly connected to the battery 15. The blower 18 is fixedly connected to the top of the fixed plate 6. The bottom end and both sides of the air duct 16 are provided with air vents 17. The top end of the air duct 16 is connected to the air outlet of the blower 18. The air generated by the blower 18 is blown out through the air vents 17 of the air duct 16 to achieve all-round cleaning of the road surface.
[0024] In this embodiment, a discharge port 11 is provided at the bottom of the discharge box 9. The opening of the discharge port 11 gradually narrows at the bottom, and a gap is left between the outer side of the rotating drum 12 and the top of the discharge port 11, forming a narrow-slit discharge structure. The width of the gap can be adjusted according to the thickness of the asphalt paving. The rotating drum 12 is used to press and grind the falling asphalt to ensure that the asphalt is discharged evenly.
[0025] Please see Figure 1 and Figure 2 A cleaning assembly is provided between the discharge box 9 and the fixed plate 6. The cleaning assembly includes a fixed frame 7, which is fixedly connected to the inside of the movable frame 1. A cleaning roller 8 is rotatably connected inside the fixed frame 7. A brush is provided on the outside of the cleaning roller 8, and the end of the brush is attached to the ground. A connecting frame 4 is provided on the side of the discharge box 9 away from the fixed plate 6. A pressure roller 5 is rotatably connected inside the connecting frame 4.
[0026] In this embodiment, the road surface is mechanically swept by the rotation of the cleaning roller 8 to remove residual waste and debris.
[0027] Working principle: Pour asphalt into the asphalt storage tank 2 and start the blower 18. As the personnel push the whole device toward the crack in the road surface, the cleaning component will first pass through the cracked road surface. The wind generated by the air outlets 17 on both sides of the air duct 16 can blow away the dust and small stones on the road surface to both sides, while the downward air outlets 17 at the bottom of the air duct 16 can blow out the impurities in the crack. Subsequently, the cleaning assembly passes by, removing residual waste through friction between the brush and the ground. When the discharge box 9 passes through the road surface gap, the solenoid valve is opened, and the asphalt inside the asphalt storage tank 2 is discharged downwards. As the device moves, the rotating shaft 13 rotates accordingly, and the rotating shaft 13 drives the rotating drum 12 to rotate inside the discharge box 9. Through the gap between the drum and the discharge port 11, the falling asphalt is pressed and ground, which can make the discharged asphalt uniform and at the same time avoid the formation of lumps inside the asphalt.
[0028] After the asphalt is laid, the entire device moves, and the pressure roller 5 presses the laid asphalt to make it smoother.
[0029] In the above scheme, it should be noted that: the solenoid valve, blower 18, temperature sensor and battery 15 in this application are all existing products. The battery 15 provides power to the solenoid valve and blower 18. The specific structure, electrical connection method (circuit layout) and working principle of the solenoid valve, blower 18, temperature sensor and battery 15 are all existing publicly disclosed technical means. It should also be noted that this application is also equipped with existing control buttons, which are connected to the solenoid valve and blower 18 via wires to regulate the operating status of the solenoid valve and blower 18.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A construction equipment for one-time paving and forming of full-section asphalt pavement, comprising a mobile frame (1), characterized in that: The top of the mobile frame (1) is fixedly connected to an asphalt storage box (2), and the bottom of the asphalt storage box (2) is connected to a discharge box (9). The bottom of the mobile frame (1) is rotatably connected to two rotating shafts (13), one of which passes through the discharge box (9). A rotating cylinder (12) is fixedly connected to the outside of the rotating shaft (13), and the rotating cylinder (12) is set inside the discharge box (9). A cleaning assembly is provided on one side of the discharge box (9). The cleaning assembly includes a fixing plate (6) and a blower (18). A duct (16) for discharging air is provided at the bottom of the fixing plate (6).
2. The asphalt pavement full-section one-time paving and forming construction equipment according to claim 1, characterized in that: The fixed plate (6) is fixedly connected to the mobile frame (1), and a storage battery (15) is fixedly connected to the fixed plate (6). The blower (18) is fixedly connected to the top of the fixed plate (6). Air vents (17) are opened at the bottom end and both sides of the air duct (16). The top end of the air duct (16) is connected to the air outlet of the blower (18).
3. The asphalt pavement full-section one-time paving and forming construction equipment according to claim 1, characterized in that: The discharge box (9) has a discharge port (11) at the bottom. The opening of the discharge port (11) gradually narrows at the bottom. There is a gap between the outside of the rotating drum (12) and the top of the discharge port (11).
4. The asphalt pavement full-section one-time paving and forming construction equipment according to claim 1, characterized in that: The shaft (13) and the discharge box (9) are rotatably connected. Both ends of the shaft (13) are provided with moving wheels (14). The discharge box (9) and the asphalt storage box (2) are connected by a connection port (10). A solenoid valve is provided in the connection port (10).
5. The asphalt pavement full-section one-time paving and forming construction equipment according to claim 1, characterized in that: A cleaning assembly is provided between the discharge box (9) and the fixed plate (6). The cleaning assembly includes a fixed frame (7), which is fixedly connected to the inside of the movable frame (1). A cleaning roller (8) is rotatably connected inside the fixed frame (7). A brush is provided on the outside of the cleaning roller (8), and the end of the brush is attached to the ground.
6. The asphalt pavement full-section one-time paving and forming construction equipment according to claim 1, characterized in that: A connecting frame (4) is provided on the side of the discharge box (9) away from the fixed plate (6), and a pressure roller (5) is rotatably connected inside the connecting frame (4).
7. The asphalt pavement full-section one-time paving and forming construction equipment according to claim 1, characterized in that: An auxiliary handle (3) is fixedly connected to one end of the mobile frame (1).