Forklift magnetic sweeper

CN224918371UActive Publication Date: 2026-10-30LONGYAN YILITE MACHINERY MFG
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Patent Information

Application Number
CN202522172254.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2026-10-30
Estimated Expiration
2035-10-14

AI Technical Summary

Technical Problem

其中,通电的电磁铁可通过充断电控制电磁铁的磁性以进行杂质吸附清扫和铁屑快速清理,但是需要安装和更换额外的电源;而对于采用永磁铁清扫后,需要人员对永磁铁上的铁屑进行铲除清理,但对于极细的铁屑却无法铲除完全,而对于叉车挂载式磁力清扫器常会遇到一个问题:若地面不平整或者操作人员操作失误,清扫器的磁铁一旦触地,就可能会损坏,很是麻烦

Benefits of technology

1)本实用新型在安装磁吸件的支撑架上,位于磁吸件的下方可拆卸安装有防护活动件,在确保磁吸力的基础上,利用支撑架和防护活动件有效隔离地面和磁吸件,有效防护磁吸件,避免其直接触地而造成损坏;并且将金属杂物吸附在防护活动件上,通过一侧转动连接、另一侧可拆卸连接的方式将防护活动件可拆卸固定安装在支撑架上,清除金属杂物时,只需将防护活动件的一侧与支撑架脱离连接,防护活动件可在重力作用下向下转动脱离磁吸件的磁吸范围,即可使得吸附在防护活动件上的金属杂物失去作用力而在重力作用掉落脱离,清除方式快速便捷,确保其实用效果。

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Abstract

The utility model relates to a fork truck magnetic force sweeper, include: support frame, magnetic attraction spare, install on support frame for adsorbing metal sundries, protective movable spare, detachable fixed installation is located in the support frame below magnetic attraction spare, protective movable spare installs in place and fixed after being located in the magnetic attraction range of magnetic attraction spare, and the metal sundries are adsorbed in the lower surface of protective movable spare through the protective movable spare of magnetic attraction spare, when cleaning the metal sundries on magnetic force sweeper, through the fixed connection of disconnecting protective movable spare and support frame, make protective movable spare separate the magnetic attraction range of magnetic attraction spare, two groups of connecting components, interval fixed installation is in support frame, and the two cargo forks of fork truck correspond to be inserted on connecting component, and through connecting component fixed connection magnetic force sweeper and cargo fork. The utility model can play appropriate protection to magnet, avoid direct ground damage, and can conveniently carry out adsorbed metal sundries fast cleaning.
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Description

Technical Field

[0001] This utility model relates to the technical field of metal debris cleaning equipment, specifically to a forklift magnetic cleaner. Background Technology

[0002] Small pieces of iron, nails, and iron filings often litter the roads, workshops, or construction sites of machine shops. Sharp metal debris such as nails and pieces of iron that frequently appear on the roads can puncture the tires of moving vehicles, easily causing traffic accidents, or cut or lacerate the soles of people's feet, leading to tetanus infection, posing a significant safety hazard.

[0003] Larger iron nails and pieces can be picked up directly, but large amounts of small iron filings are inconvenient to pick up manually and can easily injure hands. Manual sweeping is labor-intensive, difficult to clean thoroughly, and relatively inefficient. Small iron filings, on the other hand, are difficult to clean manually. Therefore, magnetic sweepers are used for iron filings. Magnetic attraction quickly draws metal debris of various sizes from the ground onto an energized electromagnet or permanent magnet, improving cleaning efficiency and effectiveness. The energized electromagnet can be controlled by charging and de-energizing to attract and clean impurities and quickly remove iron filings, but it requires the installation and replacement of an external power source. With permanent magnets, personnel need to scrape off the iron filings, but this is insufficient for removing extremely fine filings. A common problem with forklift-mounted magnetic sweepers is that uneven ground or operator error can cause the magnets to touch the ground, potentially damaging them and causing significant inconvenience.

[0004] Therefore, the research objective of this utility model is to design a forklift magnetic cleaner that can provide appropriate protection for the magnet, prevent it from being damaged by direct contact with the ground, and can conveniently and quickly clean up metal debris. Utility Model Content

[0005] In view of the technical problems existing in the prior art, the present invention provides a forklift magnetic sweeper, which can effectively solve the technical problems existing in the prior art.

[0006] The technical solution of this utility model is: A forklift magnetic sweeper, characterized in that it comprises: Support frame; A magnetic suction device, installed on the support frame, is used to attract metallic debris; The protective movable component is detachably and fixedly installed on a support frame located below the magnetic suction component. After the protective movable component is installed and fixed, it is located within the magnetic suction range of the magnetic suction component, and the magnetic suction component attracts metal debris to the lower surface of the protective movable component through the protective movable component. When cleaning metal debris on the magnetic cleaner, the protective movable component is removed from the magnetic suction range of the magnetic suction component by disconnecting the fixed connection between the protective movable component and the support frame. Two sets of connecting components are fixedly installed at intervals on the support frame, and the magnetic cleaner and the fork are fixedly connected through the connecting components.

[0007] The protective movable component is rotatably and detachably fixedly mounted on the support frame on both sides. When cleaning metal debris on the magnetic cleaner, the protective movable component is disconnected from the support frame, and the protective movable component rotates downward under the action of gravity, causing it to move out of the magnetic attraction range of the magnetic component.

[0008] Both ends of the support frame are fixedly installed with corresponding bent plates. One side of the bent plate extends outward and is rotatably connected to the protective movable part through a corresponding hinge seat. The other side of the bent plate extends outward and is fixedly installed with a magnet. On the side of the protective movable part that is not rotatably installed, an iron handle is fixedly installed at the position of the magnet. When the protective movable part is rotated horizontally into place, the iron handle is attracted by the magnet, and the protective movable part is horizontally fixed within the magnetic attraction range of the magnetic attraction component.

[0009] The magnetic attractor is a permanent magnet, and the protective movable part is made of stainless steel. The protective movable part is wider than the magnetic attractor and its two sides are inclined upwards. Protective plates are installed at both ends of the protective movable part by bolts.

[0010] The support frame includes an n-shaped main plate and several inverted n-shaped auxiliary strips. The main plate covers the horizontally spaced auxiliary strips and is locked with bolts to form corresponding receiving cavities. The magnetic suction component is installed in the receiving cavity.

[0011] The connecting assembly includes a fastener fixedly mounted on the support frame in a Z-shape. The fastener and the support frame cooperate to form a slot for inserting and connecting the forks. A screw is inserted through the top of the fastener by rotating up and down. A corresponding handle is fixedly installed on the top of the screw. The magnetic cleaner is fixedly installed on the forklift fork by screwing the screw downward into place and pressing it onto the forklift.

[0012] Both sides of the fixing member are provided with corresponding mounting holes. The fixing member is equipped with a limiting member that passes through the mounting holes and can be moved up and down and cross-mounted. The limiting member is shaped like a square. The screw is mounted on the limiting member through an integrally formed threaded seat.

[0013] The mounting holes on both sides extend to the top of the fastener and form a connection. After the limiting member is installed in the mounting hole, a fixing plate is connected and installed on the top of the fastener by welding or bolt locking. The screw is set on the fixing plate.

[0014] The limiting component includes an upper limiting plate and two lower limiting plates disposed on both sides below the upper limiting plate. The two lower limiting plates pass through mounting holes on both sides and are fixedly connected to the upper limiting plate by bolts or welding to the outside of the mounting holes.

[0015] Advantages of this utility model: 1) This utility model features a detachable protective movable part installed on the support frame for mounting the magnetic suction component, located below the magnetic suction component. While ensuring the magnetic attraction force, the support frame and the protective movable part effectively isolate the ground from the magnetic suction component, effectively protecting the magnetic suction component and preventing it from being damaged by direct contact with the ground. Furthermore, metal debris is adsorbed onto the protective movable part, which is detachably and fixedly mounted on the support frame by a rotating connection on one side and a detachable connection on the other side. When removing metal debris, simply detach one side of the protective movable part from the support frame. The protective movable part can then rotate downwards under the action of gravity, disengaging from the magnetic attraction range of the magnetic suction component. This causes the metal debris adsorbed on the protective movable part to lose its force and fall off under the action of gravity. The removal method is quick and convenient, ensuring its practical effect.

[0016] 2) The width of the protective movable part is set to be greater than the size of the magnetic part, and its two sides are inclined upwards to reduce the width of the flat part at the bottom. This reduces the accidental contact between the bottom and the ground when the height of the forklift wheel changes. In addition, the inclined setting of the protective movable part and the protective plates at both ends of the protective movable part can effectively isolate metal debris from the magnetic part and promote the subsequent removal of metal debris.

[0017] 3) The support frame of this utility model is formed by the main plate covering a number of horizontally spaced auxiliary strips. This not only facilitates the installation of magnetic components and protective movable components, but also avoids excessive weakening of the magnetic attraction force on the lower part of the protective movable component due to the isolation of the auxiliary strips by using spaced auxiliary strips at the bottom of the magnetic components, thus ensuring the cleaning effect.

[0018] 4) In addition to the use of a fixing component and a screw for the adjustable and fixed connection between the magnetic cleaner and the fork, this utility model further includes a limiting component that can be moved up and down installed crosswise on the fixing component. This fixes the fork between the limiting component and the fixing component and forms an interval with the magnetic component, ensuring the stability of the installation and effectively preventing the fork from directly contacting the magnetic component and becoming magnetic. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] Figure 2 for Figure 1 Installation diagram when mounted on a forklift.

[0021] Figure 3 for Figure 1 A side view diagram.

[0022] Figure 4 for Figure 3 A diagram illustrating the usage state when cleaning metal impurities.

[0023] In the attached diagram: support frame 1, main body plate 101, auxiliary strip 102, magnetic suction component 2, protective movable component 3, connecting assembly 4, fixing component 401, mounting hole 4011, screw 402, handle component 403, bending plate 5, magnet 6, iron handle 7, limiting component 8, upper limit plate 801, lower limit plate 802, fixing plate 9, fork 10, slot 11, protective plate 12. Detailed Implementation

[0024] To facilitate understanding by those skilled in the art, the structure of this utility model will now be described in further detail with reference to the accompanying drawings: Example 1 refer to Figure 1-4 A forklift magnetic sweeper, characterized in that it comprises: Support frame 1; Magnetic suction element 2 is installed on the support frame 1 to attract metal debris; The protective movable component 3 is detachably and fixedly installed on the support frame 1 located below the magnetic suction component 2. After the protective movable component 3 is installed and fixed, it is located within the magnetic suction range of the magnetic suction component 2, and the magnetic suction component 2 attracts metal debris to the lower surface of the protective movable component 3 through the protective movable component 3. When cleaning metal debris on the magnetic cleaner, the protective movable component 3 is disconnected from the support frame 1, so that the protective movable component 3 is removed from the magnetic suction range of the magnetic suction component 2. Two sets of connecting components 4 are fixedly installed on the support frame 1 at intervals, and the magnetic cleaner and the fork 10 are fixedly connected by the connecting components 4.

[0025] The protective movable part 3 is rotatably and detachably fixedly installed on the support frame 1 on both sides. When cleaning metal debris on the magnetic cleaner, the protective movable part 3 is disconnected from the support frame 1, and the protective movable part 3 rotates downward under the action of gravity, so that it is removed from the magnetic attraction range of the magnetic suction part 2.

[0026] This invention features a detachable protective movable part 3 mounted on the support frame 1 on which the magnetic suction part 2 is installed. Located below the magnetic suction part 2, the protective movable part 3 effectively isolates the ground from the magnetic suction part 2 while ensuring magnetic attraction. This effectively protects the magnetic suction part 2 from direct contact with the ground and prevents damage. Furthermore, it attracts metal debris to the protective movable part 3, which is detachably fixed to the support frame 1 by rotating on one side and detachably connecting on the other. When removing metal debris, simply disconnect one side of the protective movable part 3 from the support frame 1. Under gravity, the protective movable part 3 rotates downwards, escaping the magnetic attraction range of the magnetic suction part 2. This causes the metal debris adsorbed on the protective movable part 3 to lose its force and fall off under gravity. The removal method is quick and convenient, ensuring its practical effectiveness.

[0027] Both ends of the support frame 1 are fixedly installed with corresponding bent plates 5. One side of the bent plate 5 extends outward and is rotatably connected to the protective movable part 3 through a corresponding hinge seat. The other side of the bent plate 5 extends outward and is fixedly installed with a magnet 6. On the side of the protective movable part 3 that is not rotatably installed, an iron handle 7 is fixedly installed corresponding to the position of the magnet 6. When the protective movable part 3 is rotated horizontally into position, the iron handle 7 is attracted by the magnet 6, thus fixing the protective movable part 3 horizontally within the magnetic attraction range of the magnetic attraction component 2. Using the magnet 6 to attract the iron handle 7 to fix the protective movable part 3 facilitates the quick fixing and disassembly of the protective movable part 3, improving its practical effect.

[0028] The magnetic suction component 2 is a permanent magnet, and the protective movable component 3 is made of stainless steel. The permanent magnet is preferably an N48 neodymium iron boron permanent magnet box. The protective movable component 3 is wider than the size of the magnetic suction component 2, and its two sides are inclined upward. The two ends of the protective movable component 3 are fitted with protective plates 12 by bolts.

[0029] This invention sets the width of the protective movable part 3 to be greater than the size of the magnetic suction part 2, and its two sides are inclined upwards to reduce the width of the flat bottom part. This reduces accidental contact between the bottom and the ground when the height of the forklift wheels changes. Furthermore, the inclined setting of the protective movable part 3 and the protective plates 12 at both ends of the protective movable part 3 can effectively isolate metal debris from the magnetic suction part 2, promoting the subsequent removal of metal debris.

[0030] The support frame 1 includes an n-shaped main body plate 101 and several inverted n-shaped auxiliary strips 102. The main body plate 101 is covered on the horizontally spaced auxiliary strips 102 and is locked with bolts to form corresponding receiving cavities. The magnetic suction member 2 is installed in the receiving cavity.

[0031] The support frame 1 of this utility model is formed by covering a main plate 101 on a number of horizontally spaced auxiliary strips 102. This not only facilitates the installation of the magnetic suction component 2 and the protective movable component 3, but also avoids excessive weakening of the magnetic attraction force on the bottom of the protective movable component 3 due to the isolation of the auxiliary strips by using spaced auxiliary strips 102 at the bottom of the magnetic suction component 2, thus ensuring the cleaning effect.

[0032] The connecting assembly 4 includes a fastener 401 fixedly mounted on the support frame 1 in a U-shape. The fastener 401 and the support frame 1 cooperate to form a slot 11 for inserting and connecting the forks 10. A screw 402 is inserted through the top of the fastener 401 by rotating up and down. A corresponding handle 403 is fixedly installed on the top of the screw 402. The magnetic cleaner is fixedly installed on the forks 10 of the forklift by the screw 402 spiraling downward into place.

[0033] Example 2 refer to Figure 2 The difference between this embodiment and Embodiment 1 is that: Both sides of the fixing member 401 are provided with corresponding mounting holes 4011. The fixing member 401 is movably and crosswise mounted with a limiting member 8 that passes through the mounting holes 4011. The limiting member 8 is U-shaped. The screw 402 is mounted on the limiting member 8 through an integrally formed threaded seat.

[0034] The mounting holes 4011 on both sides extend to the top of the fixing member 401 and form a connection. After the limiting member 8 is installed in the mounting hole 4011, the fixing plate 9 is connected and installed on the top of the fixing member 401 by welding or bolt locking. The screw 402 is set on the fixing plate 9.

[0035] The limiting member 8 includes an upper limiting plate 801 and two lower limiting plates 802 disposed on both sides below the upper limiting plate 801. The two lower limiting plates 802 pass through mounting holes 4011 on both sides and are fixedly connected to the upper limiting plate 801 by bolts or welding on the outside of the mounting holes 4011.

[0036] In addition to the adjustable and fixed connection between the magnetic cleaner and the fork 10 using the fixing part 401 and the screw 402, the present invention further includes a limiting part 8 that can be moved up and down installed crosswise on the fixing part 401. This fixes the fork 10 between the limiting part 8 and the fixing part 401 and forms an interval with the magnetic suction part 2, ensuring the stability of the installation and effectively preventing the fork 10 from directly contacting the magnetic suction part 2 and becoming magnetic.

[0037] It should be noted that this embodiment is implemented in the same way as the first embodiment in terms of principle and technical effect. For the sake of brevity, any parts not mentioned in this embodiment can be referred to the corresponding content in the first embodiment.

[0038] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A magnetic sweeper for forklifts, characterized in that, include: Support frame (1); A magnetic suction element (2) is installed on the support frame (1) to attract metal debris; The protective movable part (3) is detachably and fixedly installed on the support frame (1) located below the magnetic suction part (2). After the protective movable part (3) is installed and fixed, it is located within the magnetic suction range of the magnetic suction part (2), and the magnetic suction part (2) adsorbs metal debris through the protective movable part (3) onto the lower surface of the protective movable part (3). When cleaning metal debris on the magnetic cleaner, the protective movable part (3) is disconnected from the support frame (1) so that the protective movable part (3) is removed from the magnetic suction range of the magnetic suction part (2). Two sets of connecting components (4) are fixedly installed on the support frame (1) at intervals, and the magnetic cleaner and the fork (10) are fixedly connected by the connecting components (4).

2. The forklift magnetic sweeper according to claim 1, characterized in that, The protective movable part (3) is mounted on the support frame (1) by means of a rotatable connection and a detachable fixed installation on both sides. When cleaning metal debris on the magnetic cleaner, the protective movable part (3) is disconnected from the support frame (1), and the protective movable part (3) rotates downward under the action of gravity, so that it is removed from the magnetic attraction range of the magnetic suction part (2).

3. A forklift magnetic sweeper according to claim 2, characterized in that, Both ends of the support frame (1) are fixedly installed with corresponding bending plates (5). One side of the bending plate (5) extends outward and is rotatably connected to the protective movable part (3) through a corresponding hinge seat. The other side of the bending plate (5) extends outward and is fixedly installed with a magnet (6). On the side of the protective movable part (3) that is not rotatably installed, an iron handle (7) is fixedly installed at the position corresponding to the magnet (6). When the protective movable part (3) is rotated horizontally into place, the iron handle (7) is attracted by the magnet (6), and the protective movable part (3) is horizontally fixed within the magnetic attraction range of the magnetic attraction part (2).

4. A forklift magnetic sweeper according to claim 1, characterized in that, The magnetic attractor (2) is a permanent magnet, the protective movable part (3) is made of stainless steel, the protective movable part (3) is wider than the size of the magnetic attractor (2), and its two sides are inclined upwards. The two ends of the protective movable part (3) are fitted with protective plates (12) by bolts.

5. A forklift magnetic sweeper according to claim 1, characterized in that, The support frame (1) includes an n-shaped main body plate (101) and several inverted n-shaped auxiliary strips (102). The main body plate (101) is covered on the horizontally spaced auxiliary strips (102) and is locked with bolts to form corresponding receiving cavities. The magnetic suction element (2) is installed in the receiving cavity.

6. A forklift magnetic sweeper according to claim 1, characterized in that, The connecting assembly (4) includes a fastener (401) fixedly mounted on the support frame (1) in a Z-shape. The fastener (401) and the support frame (1) cooperate to form a slot (11) for inserting and connecting the forks (10). The top of the fastener (401) is rotated up and down and connected to a screw (402). The top of the screw (402) is fixedly mounted with a corresponding handle (403). The magnetic cleaner is fixedly installed on the forks (10) of the forklift by the screw (402) spiraling downwards and pressing it into place.

7. A forklift magnetic sweeper according to claim 6, characterized in that, The two side walls of the fixing member (401) are provided with corresponding mounting holes (4011). The fixing member (401) is movably and crosswise mounted with a limiting member (8) that passes through the mounting hole (4011). The limiting member (8) is shaped like a square. The screw (402) is mounted on the limiting member (8) through an integrally formed threaded seat.

8. A forklift magnetic sweeper according to claim 7, characterized in that, The mounting holes (4011) on both sides extend to the top of the fastener (401) and form a connection. After the limiting member (8) is installed in the mounting hole (4011), a fixing plate (9) is connected and installed on the top of the fastener (401) by welding or bolt locking. The screw (402) is set on the fixing plate (9).

9. A forklift magnetic sweeper according to claim 7, characterized in that, The limiting member (8) includes an upper limiting plate (801) and two lower limiting plates (802) disposed on both sides below the upper limiting plate (801). The two lower limiting plates (802) pass through the mounting holes (4011) on both sides and are fixedly connected to the upper limiting plate (801) by bolt locking or welding on the outside of the mounting holes (4011).