Positioning support for building energy-saving construction

Abstract

The utility model discloses a positioning support for building energy -conserving construction relates to positioning support technical field, it includes movable telescopic part, and the top fixed assembly of movable telescopic part is in angle adjusting part, and the surface assembly of angle adjusting part has connecting part, and the one side assembly of connecting part away from angle adjusting part has flat plate adsorption part, and flat plate adsorption part adsorbs ceramic tile board, angle adjusting part includes carousel main part, gear drive assembly, drive assembly and support frame, and support frame supports carousel main part, and with carousel main part coaxial setting, through movable telescopic part, angle adjusting part and the collaborative operation of flat plate adsorption part, the position adjustment of ceramic tile is realized with the help of three -dimensional moving mechanism, and the closed -loop control loop that position detection sensor and servo drive motor angle feedback encoder constitute is cooperated, and the ceramic tile board paving angle precision is promoted to higher level, and effectively avoid the energy -conserving efficiency loss that the deviation of manual positioning leads to.

Description

Technical Field

[0001] This utility model relates to the field of positioning bracket technology, and in particular to positioning brackets for building energy-saving construction. Background Technology

[0002] Building energy conservation has become one of the core directions for high-quality development in the construction industry. As a key building material that combines heat insulation, thermal insulation, and decoration functions, energy-saving ceramic tiles are being applied in a wide range of fields, from traditional civil buildings to industrial plants and public facilities. However, the construction quality of energy-saving ceramic tiles directly determines their energy-saving efficiency. In particular, the accuracy of the tile laying angle, the consistency of the position, and the control of gaps not only affect the aesthetics of the building facade but can also lead to a decrease in energy efficiency of more than 30% due to problems such as heat leakage from gaps and loose adhesion. Therefore, precise construction positioning equipment is urgently needed.

[0003] Currently, the installation of energy-saving ceramic tiles in buildings largely relies on manual positioning using simple tools such as measuring tapes and straightedges. This presents three major pain points: First, manual positioning has low accuracy; in complex processes such as diagonal laying and mosaic laying, the angle deviation often exceeds 5°, and the gaps between adjacent tiles fluctuate greatly, easily forming thermal bridges. Second, construction efficiency is low; adjusting the positioning of a single tile can take 3-5 minutes, making it difficult to adapt to the needs of large-scale construction. Third, labor intensity is high; manual handling and positioning of tiles during operation can easily lead to safety hazards, and the construction quality is significantly affected by the operator's experience, resulting in poor stability. Although some positioning tools have been put into use, they generally lack integrated movement, adjustment, and testing functions.

[0004] Therefore, this utility model proposes a positioning bracket for energy-saving construction of buildings to solve the above problems. Utility Model Content

[0005] In view of the problems existing in the prior art, this utility model is proposed.

[0006] To solve the above technical problems, this utility model provides the following technical solution: a positioning bracket for building energy-saving construction, which includes a movable telescopic component, the top of the movable telescopic component is fixedly assembled to an angle adjustment component, a connecting component is assembled on the surface of the angle adjustment component, and a flat plate adsorption component is assembled on the side of the connecting component away from the angle adjustment component, and the flat plate adsorption component adsorbs a ceramic tile.

[0007] The angle adjustment component includes a turntable body, a gear transmission assembly, a drive assembly, and a support frame. The support frame supports the turntable body and is coaxially arranged with the turntable body. The turntable body is fixed to the connecting component. The gear transmission assembly includes an action gear connected to the drive assembly and an annular gear ring integrated on the outer periphery of the turntable body. The action gear meshes with the annular gear ring.

[0008] As a preferred embodiment of the positioning bracket for building energy-saving construction described in this utility model, wherein: the inside of the support frame is provided with an annular groove, the annular groove is coaxially arranged with the support frame, and the turntable body is engaged in the annular groove;

[0009] The surface of the support frame is fitted with a motor mounting plate, and the support frame is fixed to the drive assembly via the motor mounting plate. The drive assembly is configured as a servo drive motor.

[0010] As a preferred embodiment of the positioning bracket for building energy-saving construction described in this utility model, at least three position detection sensors are mounted on the side of the turntable body away from the support frame, and the plurality of position detection sensors are evenly distributed along the circumference of the turntable body. The servo drive motor is equipped with an angle feedback encoder, and the angle feedback encoder is signal-connected to the position detection sensors.

[0011] As a preferred embodiment of the positioning bracket for building energy-saving construction described in this utility model, the flat plate adsorption component includes an adsorption execution component, a vacuum control component, and a support bearing component. The adsorption execution component includes at least two sets of arrayed vacuum suction cups, which are used to adhere to the surface of the ceramic tile. The vacuum control component includes a vacuum pipeline, a vacuum control valve, and a vacuum generating unit. One end of the vacuum pipeline is connected to each vacuum suction cup in a corresponding manner, and the other end is connected to the vacuum generating unit through the vacuum control valve. The support bearing component supports the adsorption execution component and the vacuum control component, and the side of the support bearing component facing away from the adsorption execution component is equipped with reinforcing ribs.

[0012] As a preferred embodiment of the positioning bracket for building energy-saving construction described in this utility model, the vacuum pipeline includes a main pipeline and a branch pipeline. The main pipeline is connected to a vacuum control valve, and one end of the branch pipeline is connected to the main pipeline, while the other end is connected to a vacuum suction cup via a quick-connect coupling.

[0013] As a preferred embodiment of the positioning bracket for building energy-saving construction described in this utility model, the connecting component is configured as an installation plate fixedly connected to the reinforcing rib, the size of the installation plate is smaller than the size of the turntable body, and the position detection sensor is installed on the surface of the turntable body in an area not covered by the installation plate.

[0014] The beneficial effects of this utility model are as follows: Through the coordinated operation of the movable telescopic component, the angle adjustment component, and the flat plate adsorption component, the position of the tile is adjusted by means of a three-dimensional moving mechanism. With the help of a closed-loop control circuit composed of a position detection sensor and a servo drive motor angle feedback encoder, the accuracy of the tile laying angle is improved to a higher level, effectively avoiding energy-saving efficiency loss caused by manual positioning deviation. The vacuum adsorption component, combined with the real-time monitoring of the pressure sensor, ensures the stability of tile gripping and release, reducing operational safety hazards. The automated "adsorption-adjustment-positioning-laying" process of the flat plate adsorption component greatly shortens the construction cycle of a single tile, improves the efficiency of large-scale construction, and reduces the reliance on the experience of operators, ensuring consistent construction quality. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 A schematic diagram of the overall structure of a positioning bracket for building energy conservation construction.

[0017] Figure 2 This is a schematic diagram of the angle adjustment component in this utility model;

[0018] Figure 3 This utility model Figure 2 Enlarged view of the A-section structure;

[0019] Figure 4 This is a schematic diagram of the flat plate adsorption component in this utility model.

[0020] Explanation of reference numerals in the attached drawings: 101, height telescopic stand; 102, caster wheel; 200, angle adjustment component; 210, turntable body; 211, position detection sensor; 220, gear transmission assembly; 221, actuating gear; 222, ring gear; 230, drive assembly; 231, motor mounting plate; 240, support frame; 300, connecting component; 400, flat plate adsorption component; 401, vacuum suction cup; 402, branch pipe; 403, vacuum control valve; 404, reinforcing rib; 405, main pipe; 500, ceramic tile plate. Detailed Implementation

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0024] Reference Figures 1-4 As shown, this embodiment provides a positioning bracket for building energy-saving construction, which includes a movable telescopic component 100 and a controller. The top of the movable telescopic component 100 is fixedly mounted on an angle adjustment component 200. A connecting component 300 is mounted on the surface of the angle adjustment component 200. A flat plate adsorption component 400 is mounted on the side of the connecting component 300 away from the angle adjustment component 200. The flat plate adsorption component 400 adsorbs a ceramic tile 500.

[0025] Furthermore, the movable telescopic component 100 includes a height-telescopic upright 101 and multiple casters 102 fixed to the bottom of the height-telescopic upright 101. The height-telescopic upright 101 of the movable telescopic component 100 integrates a three-dimensional movement mechanism (not shown), which includes a main telescopic unit arranged in the vertical direction, a transverse slide unit arranged in the horizontal direction along the wall, and a longitudinal slide unit arranged in the vertical direction along the wall. The main telescopic unit adopts a ball screw structure driven by a servo motor, and is guided by a linear guide rail to achieve height adjustment. The transverse slide unit and the longitudinal slide unit are both synchronous belt drive slides. The three-dimensional movement mechanism is existing technology and will not be described in detail here.

[0026] The angle adjustment component 200 includes a turntable body 210, a gear transmission assembly 220, a drive assembly 230, and a support frame 240. The support frame 240 supports the turntable body 210 and is coaxially arranged with the turntable body 210. The turntable body 210 is fixed to the connecting component 300. The gear transmission assembly 220 includes an action gear 221 connected to the drive assembly 230 and an annular gear ring 222 integrated on the outer periphery of the turntable body 210. The action gear 221 meshes with the annular gear ring 222.

[0027] The support frame 240 has an annular groove inside, which is coaxially arranged with the support frame 240, and the turntable body 210 is engaged in the annular groove.

[0028] The surface of the support frame 240 is fitted with a motor mounting plate 231. The support frame 240 is fixed to the drive assembly 230 through the motor mounting plate 231. The drive assembly 230 is configured as a servo drive motor, and the actuating gear 221 is mounted on the output shaft of the servo drive motor.

[0029] At least three position detection sensors 211 are mounted on the side of the turntable body 210 away from the support frame 240. The multiple position detection sensors 211 are evenly distributed around the circumference of the turntable body 210. The position detection sensors 211 are used to monitor the current angle of the tile plate 500 in real time. The servo drive motor is equipped with an angle feedback encoder. The angle feedback encoder is connected to the position detection sensors 211 to form a closed-loop control loop. The angle feedback encoder is used to realize the fixed angle adjustment of the turntable body 210. Both the angle feedback encoder and the position detection sensors 211 are connected to the controller to form a closed-loop control loop. The controller adjusts the rotation angle of the servo drive motor according to the angle data of the tile plate 500 collected by the position detection sensors 211 and the position signal of the angle feedback encoder.

[0030] The flat plate adsorption component 400 includes an adsorption execution component, a vacuum control component, and a support component. The adsorption execution component includes at least two arrayed vacuum suction cups 401, which are used to adhere to the surface of the ceramic tile 500 to form a sealed cavity. The vacuum control component includes a vacuum pipeline, a vacuum control valve 403, and a vacuum generating unit. One end of the vacuum pipeline is connected to each vacuum suction cup 401 in a corresponding manner, and the other end is connected to the vacuum generating unit through the vacuum control valve 403 to control the vacuum level of the sealed cavity. The support component is an integrally formed aluminum alloy structure. A pressure sensor 406 is installed inside the vacuum pipeline and is connected to the controller signal. The support component supports the adsorption execution component and the vacuum control component. The side of the support component facing away from the adsorption execution component is equipped with a reinforcing rib 404, and the reinforcing rib 404 has a weight-reducing through hole.

[0031] The vacuum pipeline includes a main pipeline 405 and a branch pipeline 402. The main pipeline 405 is connected to the vacuum control valve 403. One end of the branch pipeline 402 is connected to the main pipeline 405, and the other end is connected to the vacuum suction cup 401 through a quick-connect coupling.

[0032] The connecting component 300 is configured as a mounting plate that is fixedly connected to the reinforcing rib 404. The size of the mounting plate is smaller than that of the turntable body 210. The position detection sensor 211 is installed on the surface of the turntable body 210 that is not covered by the mounting plate to ensure that the position data of the tile plate 500 collected by the sensor can be accurately transmitted to the controller.

[0033] Furthermore, the position detection sensor 211 is a laser displacement sensor, which is evenly distributed along the circumference of the turntable body 210 in the area not blocked by the connected parts 300, and is used to collect the edge coordinates of the tile board 500 and the reference position data of the wall surface in real time. The position detection sensor 211 is linked with the angle feedback encoder of the servo drive motor and the three-dimensional movement mechanism of the height telescopic stand 101 to form a spatial positioning closed-loop system.

[0034] The connecting component 300 is configured as a mounting plate that is fixedly connected to the reinforcing rib 404 of the supporting component. The size of the mounting plate is smaller than that of the turntable body 210. After a single tile 500 is laid, the position detection sensor 211 automatically collects the edge reference of the laid tile 500. Based on this reference and the preset laying gap, the controller drives the three-dimensional moving mechanism of the height telescopic stand 101 and the angle adjustment component 200 to move, which moves the flat plate adsorption component 400 to the gripping position of the next tile 500. After gripping, it is accurately moved to the wall installation position to realize the continuous positioning and installation of multiple tile 500s.

[0035] Working Principle: First, the positioning bracket for building energy conservation construction is flexibly deployed to the vicinity of the construction wall using the universal wheels 102 at the bottom of the movable telescopic component 100. The three-dimensional moving mechanism integrated in the height telescopic stand 101 completes the initial calibration based on preset parameters. At the same time, the laser displacement sensor on the turntable body 210 in the angle adjustment component 200 is activated, collecting the wall reference data and transmitting it to the controller. Subsequently, the controller drives the three-dimensional moving mechanism to move the flat plate adsorption component 400 directly above the tile plate 500 to be gripped. After the vacuum control component is activated, the vacuum generating unit supplies air to the vacuum suction cup 401 through the main pipe 405 and the branch pipe 402, drawing air to form a sealed negative pressure chamber. When the pressure sensor detects the negative pressure value, adsorption and locking are completed. Then, the controller sends an angle command to the servo drive motor according to the construction requirements. The motor drives the action gear 221 to mesh with the ring gear 222 of the turntable body 210. The position detection sensor 211 collects the angle data of the tile slab 500 in real time, forming a closed-loop control with the angle feedback encoder of the motor to ensure that the turntable rotates to the target angle. At the same time, the position detection sensor 211 synchronously collects the edge coordinates of the tile slab 500, and calculates the laying coordinates by combining the wall reference and the preset gap. The three-dimensional moving mechanism drives the tile slab 500 to move precisely along the X-axis, Y-axis and Z-axis to the wall installation position. After the attitude of the tile slab 500 is confirmed, the vacuum control valve 403 switches the state to break the negative pressure, and the tile slab 500 is attached to the wall to complete the laying. Afterwards, the sensor automatically collects the edge reference of the laid tile, and the controller plans the gripping and laying path of the next tile according to this, driving each component to repeat the "adsorption-adjustment-positioning-laying" process to achieve continuous automated installation. The whole process ensures construction efficiency and laying accuracy through the closed-loop system of "perception-decision-execution" and the coordination of each component.

[0036] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0037] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0038] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A positioning bracket for energy-saving construction of buildings, characterized in that... The device includes a movable telescopic component, the top of which is fixedly mounted to an angle adjustment component (200). A connecting component (300) is mounted on the surface of the angle adjustment component (200). A flat plate adsorption component (400) is mounted on the side of the connecting component (300) facing away from the angle adjustment component (200). A ceramic tile plate (500) is adsorbed by the flat plate adsorption component (400). The angle adjustment component (200) includes a turntable body (210), a gear transmission assembly (220), a drive assembly (230), and a support frame (240). The support frame (240) supports the turntable body (210) and is coaxially arranged with the turntable body (210). The turntable body (210) is fixed to the connecting component (300). The gear transmission assembly (220) includes an action gear (221) connected to the drive assembly (230) and an annular gear ring (222) integrated on the outer periphery of the turntable body (210). The action gear (221) meshes with the annular gear ring (222).

2. The positioning bracket for building energy-saving construction as described in claim 1, characterized in that: The support frame (240) has an annular groove inside, the annular groove is coaxially arranged with the support frame (240), and the turntable body (210) is engaged in the annular groove; The surface of the support frame (240) is fitted with a motor mounting plate (231), and the support frame (240) is fixed to the drive assembly (230) via the motor mounting plate (231). The drive assembly (230) is configured as a servo drive motor.

3. The positioning bracket for building energy-saving construction as described in claim 2, characterized in that: At least three position detection sensors (211) are mounted on the side of the turntable body (210) away from the support frame (240). The multiple position detection sensors (211) are evenly distributed along the circumference of the turntable body (210). The servo drive motor is equipped with an angle feedback encoder, and the angle feedback encoder is signal connected to the position detection sensors (211).

4. The positioning bracket for building energy-saving construction as described in claim 3, characterized in that: The flat plate adsorption component (400) includes an adsorption execution component, a vacuum control component, and a support component. The adsorption execution component includes at least two arrayed vacuum suction cups (401) for adhering to the surface of the ceramic tile (500). The vacuum control component includes a vacuum pipeline, a vacuum control valve (403), and a vacuum generating unit. One end of the vacuum pipeline is connected to each vacuum suction cup (401) in a corresponding manner, and the other end is connected to the vacuum generating unit through the vacuum control valve (403). The support component supports the adsorption execution component and the vacuum control component, and a reinforcing rib (404) is installed on the side of the support component away from the adsorption execution component.

5. The positioning bracket for building energy-saving construction as described in claim 4, characterized in that: The vacuum pipeline includes a main pipeline (405) and a branch pipeline (402). The main pipeline (405) is connected to the vacuum control valve (403). One end of the branch pipeline (402) is connected to the main pipeline (405), and the other end is connected to the vacuum suction cup (401) through a quick-connect coupling.

6. The positioning bracket for building energy-saving construction as described in claim 5, characterized in that: The connecting component (300) is configured as a mounting plate fixedly connected to the reinforcing rib (404), the size of the mounting plate being smaller than the size of the turntable body (210), and the position detection sensor (211) being mounted on the surface of the turntable body (210) in an area not covered by the mounting plate.

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