A fastening structure of a corrosion-resistant special-shaped maintenance walkway in a color steel tile roof photovoltaic array
Patent Information
- Application Number
- CN202522299747.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0003]一直以来发展迅猛的分布式光伏项目因其安装灵活、适应性强、投资门槛低等特点广受大众喜爱,尤其是安装在厂房屋面的分布式光伏项目,可实现就近使用自产自销的特点,但由于厂房屋面均为彩钢瓦形式,在安装和后期维护过程中频繁踩踏会降低屋面的使用寿命,影响表层的防腐性能
本实用新型采用C型紧固件与夹具进行固定异型检修步道,打破了传统使用支架进行固定的方式,大大节约了项目建设成本,在整个安装过程中可以根据项目维修需要合理设计检修步道的位置,不在受空间的限制,整体提高了工作效率,节约了钢材的损耗。
Smart Images

Figure CN224918823U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic maintenance walkway installation technology, and in particular to a fastening structure for a corrosion-resistant irregular-shaped maintenance walkway inside a photovoltaic array on a color steel tile roof. Background Technology
[0002] my country's modernization faces significant challenges in energy supply. To alleviate the energy shortage, we must advocate conservation throughout society and build a conservation-oriented society. Solar power, a clean energy source, meets the principle of local production and use, reducing secondary energy consumption and transmission issues.
[0003] Distributed photovoltaic (PV) projects, which have been developing rapidly, are widely popular due to their flexible installation, strong adaptability, and low investment threshold. Distributed PV projects installed on factory roofs, in particular, allow for localized use and self-sufficiency. However, since factory roofs are typically made of corrugated steel sheets, frequent foot traffic during installation and maintenance can reduce their lifespan and affect their corrosion resistance. This utility model, a non-standard maintenance walkway, is primarily designed for such projects to protect the integrity of the roof. Utility Model Content
[0004] In order to adapt to the current diversified development of photovoltaic projects and broaden the scope of project installation, this utility model designs a new type of fastening structure for anti-corrosion irregular-shaped maintenance walkway inside a rooftop photovoltaic array, based on actual project needs.
[0005] A fastening structure for a corrosion-resistant, irregularly shaped maintenance walkway inside a photovoltaic array on a corrugated steel roof, comprising the maintenance walkway, characterized in that: The corrosion-resistant, irregularly shaped maintenance walkway is internally reinforced with support plates to increase its service life and stability. The support plates are welded to the walkway, and high-strength anti-corrosion treatment is applied after welding to protect the walkway's corrosion resistance. The walkway is secured within the slots of the first and second C-type fasteners, with anti-slip threads provided in the C-type fastener grooves. Supporting partitions are also added internally to the walkway.
[0006] Furthermore, to better realize this utility model, a novel C-type fastener is designed according to the shape of the irregular maintenance walkway. The C-type fastener is characterized by added threads on both sides of the internal groove to prevent loosening, and it eliminates the need to drill holes or openings in the irregular maintenance walkway during tightening, ensuring the overall strength of the walkway remains intact. The corrosion-resistant irregular maintenance walkway has no holes; it is secured by clamping the first and second C-type fasteners on both sides, with fixing bolt holes provided on the outer wing of the bottom edge of the C-type fastener for fixation to a special clamp.
[0007] Furthermore, to better realize this utility model, bolt holes are provided at the connection point between the C-type fastener and the dedicated clamp, and the side of the C-type fastener connected to the clamp is widened. This is to allow the use of the same clamp if a photovoltaic support appears in the same location, and to separate them using a loosening washer. The clamp is fastened to the first C-type fastener and the second C-type fastener using hexagonal socket head cap screws. This widened bolt hole design allows the corrosion-resistant irregular maintenance walkway and the photovoltaic support within the array to share the same clamp.
[0008] Furthermore, to better realize this utility model, the special clamp can be a standard part purchased from the market according to the roof, without additional processing. This saves on the overall construction cost of the project and does not damage the corrugated steel roof tiles, making installation simple and convenient. The clamp is selected according to the roof tile type, and the supporting partition and the anti-corrosion irregular-shaped maintenance walkway are welded together, without compromising the overall functionality of the walkway.
[0009] The beneficial effects of this utility model are: This utility model uses C-type fasteners and clamps to fix irregularly shaped maintenance walkways, breaking away from the traditional method of using brackets for fixation. This greatly saves project construction costs. During the entire installation process, the location of the maintenance walkway can be reasonably designed according to the project's maintenance needs, no longer restricted by space, thus improving overall work efficiency and saving steel consumption. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is the main view of the irregularly shaped maintenance walkway of this utility model; Figure 3 This is a front view of the anti-slip fastener of this utility model; In the picture, 1. Anti-corrosion irregular-shaped maintenance walkway; 2. First type C fastener; 3. Second type C fastener; 4. Support plate; 5. Special clamp; 6. Hex socket head cap screw; 7. Roofing color steel sheet; 8. Bolt holes. Detailed Implementation
[0011] The technical solutions of the present invention will now be described in detail, clearly, and accurately with reference to the accompanying drawings of the embodiments thereof. Obviously, the described embodiments are only a part of the embodiments of the present invention and do not represent all the embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0012] Therefore, the detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0013] Figures 1-3 This is a specific embodiment of the present invention, which describes a fastening method for a corrosion-resistant, irregularly shaped maintenance walkway within a photovoltaic array on a corrugated steel roof. In this embodiment, the maintenance walkway is secured within the groove of a C-shaped fastener, eliminating the need for holes in the walkway. The C-shaped fastener has the advantage of a C-shaped shape, with elongated and widened upper and lower sides and internal threads, enhancing overall stability.
[0014] The bottom of the corrosion-resistant, irregularly shaped maintenance walkway is fixedly connected to a special clamp using fasteners, and the connection is secured with hexagonal bolts. No holes were drilled in the roof corrugated steel sheets or the maintenance walkway during the entire installation process, and no welding was performed during construction. This ensures the safety of the roof without affecting the overall performance. As shown in the figure, the anti-corrosion irregular maintenance walkway 1 is machine-pressed and folded with inward buckling on both sides to increase the support strength. The anti-corrosion irregular maintenance walkway 1 is equipped with a support plate 4 inside. The support plate 4 and the walkway 1 are prefabricated and welded together. This connection method can not only strengthen the support and prevent swaying when people walk on it, but also does not affect the overall aesthetics and practicality.
[0015] The corrosion-resistant, irregularly shaped maintenance walkway 1 is mainly fixed by the first C-type fastener 2 and the second C-type fastener 3. The C-type fasteners have threaded holes at the top and bottom to prevent slippage. Moreover, no holes or openings are made on the entire installation contact surface between the fasteners and the maintenance walkway. The installation method is to first install the first C-type fastener 2 on the same side, and then install the second C-type fastener 3 on the other side. After the fasteners on both sides are clamped, the next step is carried out.
[0016] In this embodiment, the first C-type fastener 2 and the second C-type fastener 3 have a widened bottom design and additional threads on the inner sides to enhance anti-slip function. They are connected and fixed to the roof-specific clamp using hexagonal bolts. The fastener is characterized by a widened bottom two-wing design, which allows it to share a clamp with the photovoltaic support within the photovoltaic array.
[0017] The special clamp 5 for fixing to the roof can be purchased as a standard part according to the type of color steel tile roof. It is easy to install and convenient to purchase, which greatly reduces the installation cost of the maintenance walkway and solves the limitations of space constraints during the installation of the maintenance walkway, as well as the problems of difficult installation and inconvenient construction.
[0018] Based on the above summary, this utility model case is only used to illustrate the technological innovation breakthrough of this utility model and is not intended to limit it. Other equivalent modifications or substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the essential invention of this utility model, are all considered to be covered within the scope of the claims of this utility model.
Claims
1. A fastening structure for a corrosion-resistant, irregularly shaped maintenance walkway within a photovoltaic array on a corrugated steel roof, comprising a corrosion-resistant, irregularly shaped maintenance walkway (1), characterized in that: The corrosion-resistant special-shaped maintenance walkway (1) is pressed into the slots of the first C-type fastener (2) and the second C-type fastener (3). Anti-slip threads are provided in the grooves of the C-type fasteners. A support partition (4) is added inside the corrosion-resistant special-shaped maintenance walkway (1).
2. The fastening structure of the anti-corrosion irregular-shaped maintenance walkway inside the roof photovoltaic array according to claim 1, characterized in that: The corrosion-resistant irregular maintenance walkway (1) has no holes. It is fastened by the first C-type fastener (2) and the second C-type fastener (3) on both sides. The fixing bolt hole (8) is set on the outer wing of the bottom edge of the C-type fastener and fixed on the special clamp (5).
3. The fastening structure of the anti-corrosion irregular-shaped maintenance walkway inside the roof photovoltaic array according to claim 2, characterized in that: The clamp (5) is connected and fastened to the first C-type fastener (2) and the second C-type fastener (3) respectively using hexagonal socket bolts (6). The bolt hole is widened so that the anti-corrosion special-shaped maintenance walkway (1) and the photovoltaic bracket in the array can share the same clamp.
4. The fastening structure of the anti-corrosion irregular-shaped maintenance walkway inside the roof photovoltaic array according to claim 2, characterized in that: The clamp (5) is selected according to the roof tile type, and the support partition (4) and the anti-corrosion special-shaped maintenance walkway (1) are welded together so as not to damage the overall function of the walkway.
