Positioning die for embedded anchor bolt of tower crane well-shaped base

CN224918896UActive Publication Date: 2026-10-30SHANXI NO 8 CONSTR GRP
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Patent Information

Application Number
CN202522651195.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-15
Publication Date
2026-10-30
Estimated Expiration
2035-12-15

AI Technical Summary

Technical Problem

[0006]为了克服现有技术的上述缺陷,本实用新型目的是提供一种用于塔机井字型底座预埋地脚螺栓的定位模具,用于解决预埋地脚螺栓时,空间定位精度控制困难、吊装定位依赖辅助起重设备、井字型底座周转运输成本高的问题

Benefits of technology

1、本实用新型针对现有井字型底座的塔式起重机,通过设计预埋地脚螺栓的定位模具实现对地脚螺栓的便捷定位,操作简单,有效缩短定位工序耗时(从6h降至1.2h),降低定位工序的人工成本。

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Abstract

The utility model belongs to tower crane technical field discloses a kind of positioning mould for tower machine well type base embedded anchor bolt, including frame unit, and four groups of frame unit jointly constitute closed positioning mould;Frame unit includes horizontal positioning pipe, vertical positioning pipe, vertical positioning pipe and oblique reinforcing pipe, and oblique reinforcing pipe is fixed with guide column;The outer end of horizontal positioning pipe and vertical positioning pipe is connected with guide installation pipe, and two groups of guide columns are fixed on guide installation pipe, anchor bolt is arranged in guide column, and the inner end of horizontal positioning pipe and vertical positioning pipe is fixedly connected with double-hole connecting plate;When four groups of frame unit are assembled, the connection between adjacent frame unit is completed after bolt assembly is arranged in the butt joint of adjacent double-hole connecting plate.The utility model realizes the convenient positioning of anchor bolt by designing the positioning mould of embedded anchor bolt;It is not dependent on auxiliary hoisting equipment to carry out hoisting positioning, saves auxiliary hoisting cost;Meanwhile, the positioning qualified rate of anchor bolt is improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of tower cranes and relates to the pre-embedded positioning of anchor bolts, specifically a positioning mold for pre-embedded anchor bolts in the grid-shaped base of a tower crane. Background Technology

[0002] Tower cranes are a widely used type of construction lifting machinery in modern construction, mainly used for the vertical and horizontal transport of materials and the installation of building components in building construction. When the tower crane base is a grid-shaped base, anchor bolts are usually pre-embedded for fixation. These bolts need to be positioned using the base, requiring the grid-shaped base to be transported to the construction site in advance. A crane or other auxiliary lifting equipment is then used to place the base in the center of the foundation's reinforcing mesh. After the base is leveled, the anchor bolts are inserted in the corresponding positions and fixed before concrete pouring. This method has the following drawbacks: 1. It is difficult to control the spatial positioning accuracy of anchor bolts, and the verticality deviation rate of anchor bolts is as high as ±3°; the bolts may tilt during concrete pouring, which may cause safety hazards to the subsequent installation and use of tower cranes.

[0003] 2. Auxiliary lifting equipment is required for hoisting and positioning, with an average time of 4-6 hours per unit.

[0004] 3. The turnover and transportation costs of the grid-shaped base are high, accounting for 5%-10% of the total foundation construction cost, which is neither economical nor convenient.

[0005] Based on the above problems, this utility model urgently needs to propose a new positioning mold for pre-embedded anchor bolts on the grid-shaped base of tower cranes. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the purpose of this utility model is to provide a positioning mold for pre-embedded anchor bolts in the grid-shaped base of tower cranes, which solves the problems of difficulty in controlling spatial positioning accuracy, reliance on auxiliary lifting equipment for hoisting and positioning, and high turnover and transportation costs of grid-shaped bases when pre-embedding anchor bolts.

[0007] This utility model is achieved using the following technical solution: A positioning mold for pre-embedded anchor bolts on the grid-type base of a tower crane includes frame units, and four sets of frame units together form a closed positioning mold. The frame unit includes horizontally fixed and vertically fixed positioning tubes, with a vertically fixed positioning tube below the cross-fixed position; an oblique reinforcing tube is fixed at the inner angle formed by the cross-fixed horizontal and vertical positioning tubes, and a guide post is fixedly connected to the oblique reinforcing tube; a guide mounting tube is fixedly connected to the outer end of the horizontal and vertical positioning tubes, and two sets of guide posts are fixedly connected to the guide mounting tube, with anchor bolts passing through the guide posts; a double-hole connecting plate is fixedly connected to the inner end of the horizontal and vertical positioning tubes. When assembling the four frame units, after the adjacent double-hole connecting plates are mated, bolt assemblies are inserted to complete the connection between the adjacent frame units.

[0008] More preferably, the horizontal positioning tube and the vertical positioning tube are welded perpendicularly to each other.

[0009] More preferably, horizontal reinforcing ribs are provided between the horizontal positioning tube and the vertical positioning tube, between the outer end of the horizontal positioning tube and the guide mounting tube, and between the outer end of the vertical positioning tube and the guide mounting tube.

[0010] More preferably, a vertical reinforcing rib is provided between the horizontal positioning tube and the vertical positioning tube.

[0011] When applying it, first clean the area of ​​the steel mesh on the tower crane foundation to ensure that the center of the mesh is clear and free of debris.

[0012] Then, the assembled positioning mold is placed at the center of the tower crane foundation steel mesh (the center of the positioning mold coincides with the center of the tower crane foundation steel mesh), and the connection of the double-hole connecting plate coincides with the center line of the mesh, completing the horizontal positioning of the frame. Four equal-height blocks are placed to position the mold at a certain height using vertical positioning tubes; after positioning, anchor bolts are inserted through the guide columns, and the upper and lower nuts are tightened during insertion to ensure that the anchor bolts are vertical and not skewed.

[0013] The beneficial effects of this utility model are: 1. This utility model is designed for tower cranes with existing grid-shaped bases. By designing a positioning mold for pre-embedded anchor bolts, it enables convenient positioning of anchor bolts. The operation is simple and effectively shortens the positioning process time (from 6 hours to 1.2 hours), thus reducing the labor cost of the positioning process.

[0014] 2. This utility model does not rely on auxiliary lifting equipment for hoisting and positioning, saving auxiliary hoisting costs and reducing transportation costs; at the same time, it improves the positioning qualification rate of anchor bolts, thereby improving work efficiency and quality. Attached Figure Description

[0015] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the description, serve to explain the principles of the present invention.

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram showing the structure of the present invention.

[0018] Figure 2 This is a schematic diagram showing the structure of the frame unit of this utility model.

[0019] In the diagram: 1-Frame unit, 11-Horizontal positioning tube, 12-Vertical positioning tube, 13-Diagonal reinforcing tube, 14-Guide mounting tube, 15-Vertical positioning tube, 2-Guide column, 3-Double hole connecting plate, 4-Horizontal reinforcing rib, 5-Vertical reinforcing rib, 6-Bolt assembly. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the solution of this utility model will be further described below. It should be noted that, unless otherwise specified, the embodiments of this utility model and the features thereof can be combined with each other.

[0021] In this description, it should be noted that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. It should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joint" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein; obviously, the embodiments in the specification are only some embodiments of the present invention, and not all embodiments.

[0023] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0024] refer to Figures 1-2 As shown, a positioning mold for pre-embedded anchor bolts on the grid-shaped base of a tower crane includes four sets of frame units, which together form a rectangular positioning mold.

[0025] Specifically: Frame unit 1 includes a horizontally fixed positioning tube 11 and a vertically fixed positioning tube 12, with a vertically fixed positioning tube 15 below the cross-fixed position; an oblique reinforcing tube 13 is fixed at the inner angle formed by the cross-fixed horizontal and vertical positioning tubes 11 and 12, and a guide post 2 is fixedly connected to the oblique reinforcing tube 13; a guide mounting tube 14 is fixedly connected to the outer ends of the horizontal and vertical positioning tubes 11 and 12, and two sets of guide posts 2 are fixedly connected to the guide mounting tube 14, with anchor bolts passing through the guide posts 2; and double-hole connecting plates 3 are fixedly connected to the inner ends of the horizontal and vertical positioning tubes 11 and 12. When assembling the four frames 1, adjacent double-hole connecting plates 3 are butted together, and bolt assemblies 6 are inserted to complete the connection between adjacent frames 1.

[0026] Furthermore, horizontal reinforcing ribs 4 are provided between the horizontal positioning tube 11 and the vertical positioning tube 12, between the outer end of the horizontal positioning tube 11 and the guide mounting tube 14, and between the outer end of the vertical positioning tube 12 and the guide mounting tube 14.

[0027] Furthermore, a vertical reinforcing rib 5 is provided between the horizontal positioning tube 11 and the vertical positioning tube 15.

[0028] refer to Figures 1-2 As shown, the installation process of a positioning mold for pre-embedded anchor bolts on a tower crane grid base is as follows: Clean the area of ​​the steel mesh reinforcement on the tower crane foundation to ensure that the center of the mesh is clear and free of obstructions.

[0029] The assembled positioning mold is placed at the center of the tower crane foundation steel mesh (the center of the positioning mold coincides with the center of the tower crane foundation steel mesh), and the connection point of the double-hole connecting plate 3 coincides with the center line of the mesh, thus completing the horizontal positioning of the frame. Four equal-height blocks are placed to position the mold at a certain height using the vertical positioning tube 15; after positioning, anchor bolts are inserted through the guide column 2, and the upper and lower nuts are tightened during insertion to ensure that the anchor bolts are vertical and not skewed.

[0030] The above description is merely a specific embodiment of this utility model, enabling those skilled in the art to understand or implement it. Although detailed descriptions have been provided with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments, and all should be covered by the protection scope of the claims.

Claims

1. A positioning mold for pre-embedded anchor bolts on a grid-type base of a tower crane, comprising a frame unit (1), characterized in that: The four frame units (1) together form a closed positioning mold; The frame unit (1) includes a horizontal positioning tube (11) and a vertical positioning tube (12) that are fixed in a cross direction. A vertical positioning tube (15) is fixedly connected below the cross-fixed position. An oblique reinforcing tube (13) is fixed in the direction of the included angle formed by the cross-fixed horizontal positioning tube (11) and the vertical positioning tube (12). A guide post (2) is fixedly connected to the oblique reinforcing tube (13). A guide mounting tube (14) is fixedly connected to the outer end of the horizontal positioning tube (11) and the vertical positioning tube (12). Two sets of guide posts (2) are fixedly connected to the guide mounting tube (14). Anchor bolts are installed inside the guide posts (2). A double-hole connecting plate (3) is fixedly connected to the inner end of the horizontal positioning tube (11) and the vertical positioning tube (12). When assembling the four sets of frame units (1), after the adjacent double-hole connecting plates (3) are connected, bolt assemblies (6) are inserted to complete the connection between adjacent frame units (1).

2. The positioning mold for pre-embedded anchor bolts on the grid-type base of a tower crane according to claim 1, characterized in that: The horizontal positioning tube (11) and the vertical positioning tube (12) are welded perpendicularly to each other.

3. The positioning mold for pre-embedded anchor bolts on the grid-type base of a tower crane according to claim 2, characterized in that: Horizontal reinforcing ribs (4) are provided between the horizontal positioning tube (11) and the vertical positioning tube (12), between the outer end of the horizontal positioning tube (11) and the guide installation tube (14), and between the outer end of the vertical positioning tube (12) and the guide installation tube (14).

4. The positioning mold for pre-embedded anchor bolts on the grid-type base of a tower crane according to claim 3, characterized in that: A vertical reinforcing rib (5) is provided between the horizontal positioning tube (11) and the vertical positioning tube (15).