High-pressure oil pump integrated oil receiving disc with oil leakage alarm function

Abstract

The utility model discloses a high pressure oil pump integrated type oil receiving tray with oil leakage alarm function, and aims at solving the technical problem of inconvenient oil leakage alarm and oil collection under the prior art, comprising the bottom plate, the bottom plate top surface edge portion fixedly connected with the baffle, the baffle inboard and bottom plate top surface area are oil receiving areas, the bottom plate top surface fixedly connected with pressure pump and control box, the bottom plate top surface is equipped with the float ball inductor, the baffle side wall is provided with oil collection subassembly, and the utility model discloses the liquid level monitoring and alarm function of float ball inductor, can find the oil leakage fault of high pressure oil pump in time, avoids the security hidden danger and oil waste caused by the large amount of oil accumulation.

Description

Technical Field

[0001] This utility model belongs to the field of high-pressure oil pump protection technology, specifically relating to an integrated oil receiving tray for high-pressure oil pumps with oil leakage alarm function. Background Technology

[0002] In factory machining workshops, high-pressure oil pumps are key components that provide power to equipment or deliver cutting oil, and are widely used in the operating systems of various machine tools. High-pressure oil pumps operate under high-pressure conditions for extended periods, and problems such as loose pipe joints and aging or worn seals can easily lead to oil leaks.

[0003] Traditional oil leak handling methods often use simple oil trays or lack protective measures. Simple oil trays only have basic oil collection functions and lack oil leak monitoring and alarm mechanisms. When the oil leak accumulates to a certain amount, the staff cannot detect it in time, which not only causes a lot of waste of cutting oil and other oils, but also leads to oil stains accumulating on the workshop floor, increasing the difficulty and cost of manual cleaning.

[0004] Therefore, an integrated oil receiving tray with oil leakage alarm function for high-pressure oil pumps is designed to overcome the above-mentioned technical defects. Utility Model Content

[0005] (1) Technical problems to be solved

[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an integrated oil receiving tray for high-pressure oil pumps with oil leakage alarm function. This oil receiving tray aims to solve the technical problem that it is inconvenient to perform oil leakage alarm and oil collection under the existing technology.

[0007] (2) Technical solution

[0008] To solve the above-mentioned technical problems, this utility model provides an integrated oil receiving tray for a high-pressure oil pump with an oil leakage alarm function, including a base plate, a baffle fixedly connected to the top edge of the base plate, the inner side of the baffle and the area of ​​the top surface of the base plate being the oil receiving area, a pressure pump and a control box fixedly connected to the top surface of the base plate, a float sensor installed on the top surface of the base plate, and an oil collection assembly provided on the side wall of the baffle.

[0009] Furthermore, the oil collection assembly includes an oil storage tank fixedly connected to the side wall of the baffle, a pump is installed on the top surface of the base plate, an inlet pipe is fixedly connected to the water inlet end of the pump, multiple connecting pipes are fixedly connected to the side wall of the water inlet pipe, a filter assembly is provided on the side wall of each connecting pipe, a guide pipe is fixedly connected to the water outlet end of the pump, and the other end of the guide pipe is connected to the oil storage tank.

[0010] Furthermore, the filter assembly includes a connecting pipe, the inner wall of which is fitted with a filter screen, and the bottom end face of the connecting pipe has several grooves.

[0011] Furthermore, the connecting pipe is threadedly connected to the inlet pipe.

[0012] Furthermore, a support plate is fixedly connected to the inner wall of the oil storage tank near the top, and a perforated plate is provided on the top surface of the support plate.

[0013] Furthermore, the top of the oil storage tank is provided with a cover plate, and two handles are fixedly connected to the top surface of the cover plate.

[0014] Furthermore, an oil drain pipe is fixedly connected to the side wall of the oil storage tank near the bottom, and a valve is installed on the side wall of the oil drain pipe.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention, through the design of a base plate, baffle, float sensor, and collection component, utilizes the float sensor's liquid level monitoring and alarm function to promptly detect oil leaks in the high-pressure oil pump, preventing safety hazards and oil waste caused by excessive oil accumulation. Simultaneously, the integrated oil collection component automatically extracts and filters leaked oil, with a dual filtration structure significantly improving the cleanliness of the recovered oil, enabling oil recycling and reducing production costs. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a perspective view of the collecting components of this utility model;

[0020] Figure 3 This is a schematic diagram of the disassembled structure of the collection component of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the butt joint pipe of this utility model.

[0022] The markings in the attached diagram are as follows: 1. Base plate; 2. Baffle; 3. Pressure pump; 4. Control box; 5. Float sensor; 6. Oil tank; 7. Pump; 8. Guide pipe; 9. Water inlet pipe; 10. Connecting pipe; 11. Connecting pipe; 12. Filter screen; 13. Groove; 14. Support plate; 15. Hollow plate; 16. Cover plate; 17. Oil drain pipe. Detailed Implementation

[0023] Example 1:

[0024] This specific embodiment is an integrated oil receiving tray for a high-pressure oil pump with an oil leakage alarm function, and its structural schematic diagram is shown below. Figures 1-4As shown, the system includes a base plate 1, with a baffle 2 fixedly connected to the top edge of the base plate 1. The area between the inner side of the baffle 2 and the top surface of the base plate 1 is an oil collection area, which can collect the oil leaking from the high-pressure oil pump, preventing the oil from flowing everywhere and polluting the workshop floor, and reducing the probability of safety accidents caused by slippery floors. A pressure pump 3 and a control box 4 are fixedly connected to the top surface of the base plate 1. The pressure pump 3 and the control box 4 are existing mature technologies and will not be described in detail in this solution. A float sensor 5 is installed on the top surface of the base plate 1, which can monitor the oil level in the oil collection area in real time. When the oil level reaches a preset threshold, an alarm is triggered in time to realize proactive early warning of oil leakage faults, making it convenient for staff to deal with oil leakage problems as soon as possible. An oil collection component is provided on the side wall of the baffle 2.

[0025] Example 2:

[0026] Based on Embodiment 1, this embodiment specifically discloses an oil collection assembly:

[0027] like Figure 2 and Figure 3 As shown, the oil collection assembly includes an oil storage tank 6 fixedly connected to the side wall of the baffle 2, a pump 7 installed on the top surface of the base plate 1, an inlet pipe 9 fixedly connected to the water inlet end of the pump 7, multiple connecting pipes 10 fixedly connected to the side wall of the inlet pipe 9, and filter components provided on the side wall of each connecting pipe 10. A guide pipe 8 fixedly connected to the water outlet end of the pump 7, and the other end of the guide pipe 8 is connected to the oil storage tank 6.

[0028] The oil storage tank 6 can be used to seal and store the recovered oil to prevent oil evaporation or secondary pollution, and facilitate subsequent filtration and reuse. The pump 7, together with the water inlet pipe 9 and the guide pipe 8, can automatically pump the oil in the oil receiving area to the oil storage tank 6, eliminating the need for manual cleaning of the oil in the oil receiving area and reducing the intensity of manual operation.

[0029] like Figure 4 As shown, the filter assembly includes a connecting pipe 11, with a filter screen 12 fitted onto the inner wall of the connecting pipe 11. Several grooves 13 are formed on the bottom end face of the connecting pipe 11. The connecting pipe 11 is threadedly connected to the water inlet pipe 9. The filter screen 12 effectively blocks solid impurities in the oil, ensuring the cleanliness of the oil entering the pump 7 and extending the service life of the pump 7. Oil can enter the connecting pipe 11 from the grooves 13, creating a gap between the connecting pipe 11 and the base plate 1, facilitating the full drainage of oil. Furthermore, the threaded connection method allows for convenient disassembly and assembly, enabling workers to quickly disassemble the connecting pipe 11 to clean or replace the filter screen 12, reducing maintenance difficulty.

[0030] like Figure 3As shown, a support plate 14 is fixedly connected to the inner wall of the oil storage tank 6 near the top, and a perforated plate 15 is provided on the top surface of the support plate 14. The perforated plate 15 can perform secondary filtration on the oil pumped into the oil storage tank 6, further removing fine impurities from the oil, improving the cleanliness of the recovered oil, and facilitating the reuse of the oil.

[0031] like Figures 1-3 As shown, the top of the oil tank 6 is equipped with a cover plate 16, and two handles are fixedly connected to the top surface of the cover plate 16. The cover plate 16 can be used to seal and protect the inside of the oil tank 6, preventing external dust and debris from entering the oil tank 6 and contaminating the oil. The handle design on the top surface of the cover plate 16 makes it easy for staff to open the cover plate 16 to clean and maintain the inside of the oil tank 6.

[0032] like Figure 1 As shown, an oil drain pipe 17 is fixedly connected to the side wall of the oil storage tank 6 near the bottom, and a valve is installed on the side wall of the oil drain pipe 17. The oil drain pipe 17, in conjunction with the valve, can conveniently drain and recycle the filtered oil. The valve is designed to precisely control the oil draining process and prevent oil leakage.

[0033] Furthermore, the integrated design of all components facilitates easy installation and maintenance. The threaded filter assembly and the handle-equipped cover 16 further reduce the workload for operators and maintenance personnel. In addition, the device is directly compatible with the installation requirements of various high-pressure oil pumps, effectively improving the problem of oil accumulation in the workshop and enhancing the safety and cleanliness of production, demonstrating significant practical and economic value.

[0034] Working principle: When the high-pressure oil pump leaks oil, oil gradually accumulates in the oil receiving area. As the oil level rises, the float of the float sensor 5 rises synchronously with the oil level. When the oil level reaches the preset alarm threshold, the float sensor 5 transmits a signal to the control box 4. The control box 4 triggers the alarm device to issue an alarm, reminding the staff to deal with the oil leak in time. On the other hand, it controls the pressure pump 3 to stop working to prevent the high-pressure oil pump from continuing to leak oil and expanding the scope of the fault.

[0035] Simultaneously with the alarm, the control box 4 starts the pump 7. The pump 7 draws oil from the oil receiving area through the water inlet pipe 9 and the connecting pipe 10. When the oil flows through the connecting pipe 11, the filter screen 12 traps metal fragments, dust and other impurities in the oil. The filtered oil is then transported to the oil storage tank 6 through the guide pipe 8. After entering the oil storage tank 6, the oil flows through the perforated plate 15. The perforated plate 15 performs secondary filtration on the oil to further remove fine impurities. The filtered clean oil is stored at the bottom of the oil storage tank 6.

[0036] All technical features in this embodiment can be freely combined according to actual needs.

[0037] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A high-pressure oil pump integrated oil receiving tray with oil leakage alarm function, comprising a base plate (1), characterized in that: A baffle (2) is fixedly connected to the top edge of the base plate (1). The inner side of the baffle (2) and the top area of ​​the base plate (1) are oil receiving areas. A pressure pump (3) and a control box (4) are fixedly connected to the top surface of the base plate (1). A float sensor (5) is installed on the top surface of the base plate (1). An oil collection assembly is provided on the side wall of the baffle (2).

2. The integrated oil receiving tray for a high-pressure oil pump with oil leakage alarm function according to claim 1, characterized in that: The oil collection assembly includes an oil storage tank (6) fixedly connected to the side wall of the baffle (2), a pump (7) is installed on the top surface of the base plate (1), an inlet pipe (9) is fixedly connected to the water inlet end of the pump (7), a plurality of connecting pipes (10) are fixedly connected to the side wall of the water inlet pipe (9), a filter assembly is provided on the side wall of each connecting pipe (10), a guide pipe (8) is fixedly connected to the water outlet end of the pump (7), and the other end of the guide pipe (8) is connected to the oil storage tank (6).

3. The integrated oil receiving tray for a high-pressure oil pump with oil leakage alarm function according to claim 2, characterized in that: The filter assembly includes a connecting pipe (11), the inner wall of which is fitted with a filter screen (12), and the bottom end face of the connecting pipe (11) is provided with a plurality of grooves (13).

4. The integrated oil receiving tray for a high-pressure oil pump with oil leakage alarm function according to claim 3, characterized in that: The connecting pipe (11) is threadedly connected to the water inlet pipe (9).

5. The integrated oil receiving tray for a high-pressure oil pump with oil leakage alarm function according to claim 2, characterized in that: A support plate (14) is fixedly connected to the inner wall of the oil storage tank (6) near the top, and a perforated plate (15) is provided on the top surface of the support plate (14).

6. The integrated oil receiving tray for a high-pressure oil pump with oil leakage alarm function according to claim 2, characterized in that: The top of the oil storage tank (6) is provided with a cover plate (16), and two handles are fixedly connected to the top surface of the cover plate (16).

7. The integrated oil receiving tray for a high-pressure oil pump with oil leakage alarm function according to claim 2, characterized in that: An oil drain pipe (17) is fixedly connected to the side wall of the oil storage tank (6) near the bottom surface, and a valve is installed on the side wall of the oil drain pipe (17).

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