Pipe support device for laying a shallow section sewer pipe

CN224919935UActive Publication Date: 2026-10-30CHINA STATE CONSTR HARBOR CONSTR
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Patent Information

Application Number
CN202522689125.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-18
Publication Date
2026-10-30
Estimated Expiration
2035-12-18

AI Technical Summary

Technical Problem

[0002]在浅海段(如潮间带)进行大直径排海管道铺设时,由于水位较浅,大型铺管船无法进入,且海底地质条件复杂(如淤泥层厚),传统的浮箱或简易支架往往存在承载力不足、稳定性差的问题

Benefits of technology

[0010]与现有技术相比,本实用新型的有益效果是:本浅海段排水管道铺设用管托支撑装置,通过设置钢管桩基础打入浅海海底持力地层,混凝土基座浇筑固定于钢管桩基础的顶端,钢管支架固定安装在混凝土基座的上方,滑轮组可转动的安装在钢管支架的顶端,用于承载管道并引导其滑移;结构稳固:采用“钢管桩+混凝土基座”的基础形式,解决了浅海软土地基承载力低的问题,抗海浪冲击能力强。减阻效果好:利用滑轮组支撑管道,变滑动摩擦为滚动摩擦,大幅降低了管道入水时的牵引阻力,保护了管道外防腐层。施工便捷:为管道焊接提供了稳定的施工作业平台,无需大型铺管船即可在浅滩区进行长距离管道铺设。

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Abstract

The utility model discloses a pipe support device is laid with shallow section drainage pipeline, including steel pipe stake foundation, concrete pedestal, steel pipe support and pulley block, steel pipe stake foundation is hit into shallow seabed bearing stratum, the top of steel pipe stake foundation is fixed in concrete pedestal pouring, steel pipe support fixed mounting is in the top of concrete pedestal, pulley block rotatable installation is in the top of steel pipe support, is used for carrying pipeline and guiding its slip. Steel pipe stake foundation is by the group stake structure of multiple steel pipe stakes. The pre -buried part that is connected with steel pipe stake foundation and steel pipe support is pre -buried in concrete pedestal, realizes rigid connection. The utility model discloses a pipe support device is laid with shallow section drainage pipeline, and the structure is stable, and the friction is small.
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Description

Technical Field

[0001] This utility model relates to a pipe support device for laying drainage pipelines in shallow sea sections. Background Technology

[0002] When laying large-diameter pipelines in shallow waters (such as the intertidal zone), large pipelaying vessels cannot enter due to the shallow water level, and the complex seabed geological conditions (such as thick silt layers) often result in insufficient load-bearing capacity and poor stability with traditional pontoons or simple supports. During the process of towing the pipeline from land to sea, the friction between the pipeline and the supporting structure is enormous, which can easily damage the pipeline's anti-corrosion layer and even lead to towing failure.

[0003] Therefore, a pipe support device for laying drainage pipelines in shallow sea areas is proposed to address the above problems. Utility Model Content

[0004] The purpose of this utility model is to overcome the existing defects and provide a pipe support device for laying drainage pipelines in shallow sea sections, which has a stable structure and low friction.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a pipe support device for laying drainage pipelines in shallow sea areas, comprising a steel pipe pile foundation, a concrete base, a steel pipe support, and a pulley block; The steel pipe pile foundation is driven into the shallow seabed bearing stratum. The concrete base is poured and fixed on the top of the steel pipe pile foundation. The steel pipe support is fixedly installed above the concrete base. The pulley block is rotatably installed on the top of the steel pipe support to support the pipeline and guide its sliding.

[0006] Preferably, the steel pipe pile foundation consists of a pile group structure composed of multiple steel pipe piles.

[0007] Preferably, the concrete base is pre-embedded with embedded parts that connect to the steel pipe pile foundation and the steel pipe support, thereby achieving a rigid connection.

[0008] Preferably, the pulley assembly includes a plurality of pulleys arranged along the axial direction of the pipe, and the surface of the pulleys is covered with a rubber layer to protect the anti-corrosion layer of the pipe.

[0009] Preferably, the top of the steel pipe support has an arc-shaped structure, which cooperates with the pulley block to limit the movement of the pipe.

[0010] Compared with existing technologies, the beneficial effects of this utility model are as follows: This pipe support device for laying drainage pipelines in shallow sea areas utilizes a steel pipe pile foundation driven into the bearing stratum of the shallow seabed. A concrete base is poured and fixed at the top of the steel pipe pile foundation, and a steel pipe support is fixedly installed above the concrete base. A pulley system is rotatably installed at the top of the steel pipe support to support the pipeline and guide its sliding. The structure is stable: the "steel pipe pile + concrete base" foundation solves the problem of low bearing capacity in shallow sea soft soil foundations and provides strong resistance to wave impact. It also offers good drag reduction: by using a pulley system to support the pipeline, sliding friction is transformed into rolling friction, significantly reducing the traction resistance when the pipeline enters the water and protecting the outer anti-corrosion layer of the pipeline. Finally, it facilitates construction: it provides a stable construction platform for pipeline welding, allowing for long-distance pipeline laying in shallow water areas without the need for large pipe-laying vessels. Attached Figure Description

[0011] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the pipe support device for laying drainage pipelines in shallow sea sections according to this utility model.

[0012] In the diagram: 1. Steel pipe pile foundation; 2. Concrete base; 3. Steel pipe support; 4. Pulley block; 5. Pipeline. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] like Figure 1 As shown, a pipe support device for laying drainage pipelines in shallow sea areas includes a steel pipe pile foundation 1, a concrete base 2, a steel pipe support 3, and a pulley block 4. The steel pipe pile foundation 1 is driven into the bearing stratum of the shallow seabed. The steel pipe pile foundation 1 is composed of multiple steel pipe piles forming a pile group structure to enhance the overturning resistance.

[0015] Specifically, the system uses steel pipe pile foundations set on the seabed in shallow waters. A concrete base is fixedly connected to the top of the steel pipe piles, and steel pipe supports are installed on the concrete base. A pulley system is installed at the top of the steel pipe supports. The pipeline to be laid is placed on the pulley system for welding and assembly. After welding, the pipeline is pulled along the pulley system into the water using traction equipment. The combination of steel pipe piles and a concrete base provides a stable foundation in shallow waters. The pulley system significantly reduces the frictional resistance when the pipeline slides into the water, solving the technical problems of unstable foundations and high dragging resistance in long-distance laying of large-diameter pipelines in shallow waters.

[0016] Specifically, the concrete base 2 is poured and fixed at the top of the steel pipe pile foundation 1, and the steel pipe support 3 is fixedly installed above the concrete base 2. The concrete base 2 is pre-embedded with embedded parts that connect with the steel pipe pile foundation 1 and the steel pipe support 3 to achieve a rigid connection.

[0017] Specifically, the pulley block 4 is rotatably mounted on the top of the steel pipe support 3 to support the pipe 5 and guide its sliding. The pulley block 4 includes multiple pulleys arranged along the axial direction of the pipe, and the surface of the pulleys is covered with a rubber layer to protect the anti-corrosion coating of the pipe. The top of the steel pipe support 3 has an arc-shaped structure, which cooperates with the pulley block 4 to limit the movement of the pipe 5.

[0018] Specifically, the steel pipe pile foundation 1, acting as a deep foundation, penetrates the shallow, soft soil layer of the sea, transferring the load to the deeper foundation and ensuring the overall structure's resistance to uplift and overturning. The concrete base 2, located atop the steel pipe piles, serves as a connecting element, linking multiple steel pipe piles into a unified structure and providing a horizontal support surface. The steel pipe support 3, constructed from welded steel sections or pipes, is installed on the concrete base to elevate the pipeline and adapt to tidal changes. The pulley system 4, installed at the top of the steel pipe support, places the pipeline on the pulleys, transforming traditional sliding friction into rolling friction, significantly reducing traction.

[0019] Specifically, steel pipe pile foundation 1 is driven into the seabed, and concrete base 2 sits on the steel pipe piles. Steel pipe support 3 is welded to the embedded plate of the concrete base. Pulley block 4 is installed on top of the steel pipe support via a rotating shaft. Pipe 5 is placed on the pulleys, with a traction cable connected to its front end. As the traction operation proceeds, the pipe slides into the sea under the rolling action of the pulleys.

[0020] During construction, steel pipe piles are first driven into predetermined locations in the shallow sea, a concrete foundation is poured, and steel pipe supports and pulley blocks are installed. Then, the pipeline to be laid is hoisted onto the pulley blocks, and the pipe ends are welded and treated with anti-corrosion coating. After welding, traction equipment (such as a winch) is activated, and the pipeline, supported by the rolling motion of the pulley blocks, is smoothly slid into the seawater, achieving continuous pipeline laying.

[0021] The drainage pipeline laying in this shallow sea section utilizes a pipe support device. Steel pipe piles (1) are driven into the bearing stratum of the shallow seabed. A concrete base (2) is poured and fixed to the top of the steel pipe piles (1). A steel pipe support (3) is fixedly installed above the concrete base (2). A pulley system (4) is rotatably installed on top of the steel pipe support (3) to support the pipeline (5) and guide its sliding. The structure is stable: the "steel pipe pile + concrete base" foundation solves the problem of low bearing capacity in shallow sea soft soil foundations and provides strong resistance to wave impact. It also offers good drag reduction: by using a pulley system to support the pipeline, sliding friction is converted to rolling friction, significantly reducing the traction resistance when the pipeline enters the water and protecting the outer anti-corrosion layer. Construction is convenient: it provides a stable construction platform for pipeline welding, allowing for long-distance pipeline laying in shallow waters without the need for large pipe-laying vessels.

[0022] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A pipe support device for laying drainage pipelines in shallow sea areas, characterized in that, It includes a steel pipe pile foundation (1), a concrete base (2), a steel pipe support (3), and a pulley block (4); The steel pipe pile foundation (1) is driven into the shallow seabed bearing stratum. The concrete base (2) is poured and fixed on the top of the steel pipe pile foundation (1). The steel pipe support (3) is fixedly installed above the concrete base (2). The pulley block (4) is rotatably installed on the top of the steel pipe support (3) to support the pipe (5) and guide its sliding.

2. The pipe support device for laying drainage pipelines in shallow sea areas according to claim 1, characterized in that, The steel pipe pile foundation (1) consists of a pile group structure composed of multiple steel pipe piles.

3. The pipe support device for laying drainage pipelines in shallow sea areas according to claim 1, characterized in that, The concrete base (2) is pre-embedded with embedded parts that are connected to the steel pipe pile foundation (1) and the steel pipe support (3) to achieve rigid connection.

4. The pipe support device for laying drainage pipelines in shallow sea areas according to claim 1, characterized in that, The pulley assembly (4) includes multiple pulleys arranged along the pipe axis, and the surface of the pulleys is covered with a rubber layer to protect the anti-corrosion layer of the pipe.

5. The pipe support device for laying drainage pipelines in shallow sea areas according to claim 1, characterized in that, The top of the steel pipe support (3) has an arc-shaped structure, which works with the pulley block (4) to limit the movement of the pipe (5).