Auxiliary device for repairing and replacing long-distance liquid supply pipeline clamp
Patent Information
- Application Number
- CN202522580225.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-04
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中以下缺点,当松开管卡,使相邻两段钢管处于可分离状态后,但受井下坡度影响,钢管在自身重力分力及管路系统残余应力的作用下,会向两侧发生明显的拉伸位移,导致后续安装钢管连接器时,连接器间距较大,且钢管重量重,安装难度极大,耗费大量人力物力,严重影响维修效率,而提出的远距离供液管路管卡维修更换辅助装置
装置通过转杆对称螺纹与安装座的传动配合,实现两个安装座相对移动,可精准调节被夹紧钢管间距,有效解决因井下坡度导致的钢管拉伸问题,降低安装难度,避免人力调整的低效,同时,两对夹紧箍可分别夹紧固定两根钢管,确保钢管在维修中不晃动,保障操作稳定性。
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Figure CN224919951U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of downhole fluid supply pipeline maintenance technology, and in particular to an auxiliary device for the maintenance and replacement of pipe clamps in long-distance fluid supply pipelines. Background Technology
[0002] In underground mining operations, long-distance fluid supply pipelines are key infrastructure to ensure continuous production, undertaking important functions such as hydraulic power transmission and cooling medium delivery. When leakage occurs in the underground fluid supply pipeline, the pipe clamps need to be loosened to repair or replace the pipeline.
[0003] When the pipe clamps are loosened, allowing the two adjacent steel pipe sections to be separated, the steel pipes will undergo significant tensile displacement to both sides due to the slope of the well, under the influence of their own gravity and the residual stress of the pipeline system. This results in a large gap between the connectors when installing the steel pipe connectors, and the heavy weight of the steel pipes makes installation extremely difficult, consumes a lot of manpower and resources, and seriously affects maintenance efficiency. Utility Model Content
[0004] The purpose of this utility model is to solve the following shortcomings in the prior art: when the pipe clamp is loosened and the two adjacent steel pipe sections are in a separable state, the steel pipe will undergo significant tensile displacement to both sides due to the influence of the slope of the well, under the action of its own gravity and the residual stress of the pipeline system. This results in a large gap between the connectors when installing the steel pipe connectors, and the steel pipe is heavy, making the installation extremely difficult, consuming a lot of manpower and resources, and seriously affecting the maintenance efficiency. Therefore, the proposed auxiliary device for maintenance and replacement of pipe clamps for long-distance liquid supply pipelines is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A long-distance liquid supply pipeline clamp maintenance and replacement auxiliary device includes a mounting frame. A rotating rod is horizontally rotatably mounted within the mounting frame. The rotating rod has symmetrically threaded surfaces. A mounting seat is symmetrically threaded onto the rotating rod. A limiting rotation groove is horizontally formed on the bottom wall of the mounting frame. A limiting rotating rod is fixedly mounted on the lower surface of the mounting seat. The bottom end of the limiting rotating rod is slidably disposed within the limiting rotation groove. An installation opening is formed at one end of the mounting seat. A fixed shaft is symmetrically fixedly mounted within the installation opening. A clamping hoop is rotatably fitted onto the fixed shaft. A rectangular opening is formed on one side of the mounting seat. A rotating shaft is vertically rotatably mounted within the rectangular opening. A baffle is fixedly fitted onto the rotating shaft. The surface of the baffle abuts against the ends of the two fixed shafts and is locked by a locking assembly. The rotating rod's rotation is controlled by a drive assembly. A mounting block is fixedly installed on the side of the clamping hoop away from the fixed axis, and a limiting component is provided on the surface of one of the mounting blocks to limit the separation of two adjacent mounting blocks.
[0006] Preferably, the locking assembly includes two locking rods. A vertical groove is vertically formed on the surface of the baffle. Locking holes are formed at the top and bottom of the rectangular opening. Through holes corresponding to the positions of the locking holes are formed on the top and bottom walls of the vertical groove. The two locking rods are slidably inserted into the two through holes respectively, and the ends of the two locking rods that are far apart pass through the two locking holes respectively. Pull blocks are fixedly installed at the ends of the two locking rods that are close to each other. A telescopic spring is sleeved on the locking rod. The two ends of the telescopic spring are fixedly connected to the surface of the pull block and the groove wall of the vertical groove respectively.
[0007] Preferably, the inner wall of the clamping hoop is bonded with an anti-slip layer, and the anti-slip layer is made of rubber.
[0008] Preferably, the drive assembly includes a drive motor fixedly mounted on one side of the mounting bracket, the output shaft of the drive motor passing through the mounting bracket and fixedly connected to the end of the rotating rod.
[0009] Preferably, the limiting component includes a rotating rod, a gear fixedly sleeved on the rotating rod, two rack rods both meshing with the gear, and two L-shaped limiting rods. One of the mounting blocks has a mounting cavity. One end of the rotating rod is rotatably connected to the cavity wall of the mounting cavity. The upper and lower walls of the mounting cavity both have horizontally formed grooves. Slide rods are fixedly mounted on the surface of the rack rods. One end of each of the two slide rods is slidably positioned within one of the two grooves. The left and right walls of the mounting cavity both have openings. One end of each of the two rack rods passes through one of the two openings and is fixedly connected to one of the two limiting rods. The rotating rod is controlled to rotate via a transmission component.
[0010] Preferably, the transmission component includes a first threaded rod horizontally rotatably mounted in the mounting cavity, a slider threaded onto the first threaded rod, and a second threaded rod fixedly connected to the slider. One end of the rotating rod has a threaded groove, the second threaded rod is threadedly mounted in the threaded groove, and one end of the first threaded rod protrudes from the mounting block and is fixedly mounted with an adjusting wheel.
[0011] Compared with the prior art, the beneficial effects of this utility model are: The device achieves relative movement between the two mounting seats through the symmetrical thread of the rotating rod and the transmission cooperation of the mounting seats. It can precisely adjust the spacing between the clamped steel pipes, effectively solve the problem of steel pipe stretching caused by the slope in the well, reduce the difficulty of installation, and avoid the inefficiency of manual adjustment. At the same time, the two pairs of clamping hoops can clamp and fix the two steel pipes respectively, ensuring that the steel pipes do not shake during maintenance and ensuring operational stability. Attached Figure Description
[0012] Figure 1 This is a frontal perspective structural diagram of the auxiliary device for repairing and replacing pipe clamps in a long-distance liquid supply pipeline proposed in this utility model. Figure 2This is a top-view three-dimensional structural diagram of the auxiliary device for repairing and replacing pipe clamps in a long-distance liquid supply pipeline proposed in this utility model. Figure 3 This is a partial three-dimensional structural diagram of the mounting base and the two clamping clamps in this utility model; Figure 4 This is a partial three-dimensional cross-sectional view of the two mounting blocks in this utility model; Figure 5 This is a partial three-dimensional structural diagram of the limiting component and the transmission component in this utility model; Figure 6 This is a three-dimensional structural diagram of the baffle in this utility model; Figure 7 This is a partial three-dimensional structural diagram of the mounting base in this utility model; Figure 8 for Figure 3 Enlarged view of the structure at point A in the middle; Figure 9 for Figure 4 Enlarged view of the structure at point B in the middle; Figure 10 for Figure 6 Enlarged view of the structure at point C; Figure 11 for Figure 7 Enlarged view of the structure at point D.
[0013] In the diagram: 1. Mounting bracket, 2. Rotating rod, 3. Mounting base, 4. Mounting port, 5. Fixed shaft, 6. Clamping clamp, 7. Rotating shaft, 8. Baffle, 9. Mounting block, 10. Limiting groove, 11. Limiting rod, 12. Locking rod, 13. Locking port, 14. Pull block, 15. Telescopic spring, 16. Anti-slip layer, 17. Drive motor, 18. Threaded groove, 19. Rotating rod, 20. Gear, 21. Rack and pinion, 22. Limiting rod, 23. Slide groove, 24. Slide rod, 25. First threaded rod, 26. Slider, 27. Second threaded rod. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] The terms used in this utility model, such as "upper", "lower", "left", "right", "middle" and "one", are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.
[0016] Reference Figures 1-3A long-distance liquid supply pipeline clamp maintenance and replacement auxiliary device includes a mounting frame 1. A rotating rod 2 is horizontally rotatably mounted inside the mounting frame 1. The rotating rod 2 has symmetrical threads on its surface. A mounting seat 3 is symmetrically threaded onto the rotating rod 2. A limiting groove 10 is horizontally opened on the bottom wall of the mounting frame 1. A limiting rotating rod 11 is fixedly mounted on the lower surface of the mounting seat 3. The bottom end of the limiting rotating rod 11 is slidably configured in the limiting groove 10. One end of the mounting seat 3 has an installation port 4. Fixed shafts 5 are symmetrically fixedly mounted inside the installation port 4. A clamping hoop 6 is rotatably mounted on the fixed shaft 5. A rectangular opening is opened on one side of the mounting seat 3. A rotating shaft 7 is vertically rotatably mounted inside the rectangular opening. A baffle 8 is fixedly mounted on the rotating shaft 7. The surface of the baffle 8 abuts against the ends of the two fixed shafts 5 and is locked by a locking assembly. The rotating rod 2 is controlled to rotate by a drive assembly. The drive assembly includes a drive motor 17 fixedly mounted on one side of the mounting frame 1. The output shaft of the drive motor 17 passes through the mounting frame 1 and is fixedly connected to the end of the rotating rod 2.
[0017] A mounting block 9 is fixedly installed on the side of the clamping clamp 6 away from the fixed shaft 5. One of the mounting blocks 9 has a limiting component on its surface, which is used to limit the separation of two adjacent mounting blocks 9.
[0018] First, place the two steel pipes into the two clamping hoops 6 located on the same horizontal line. Then, rotate the two clamping hoops 6 located on the upper line so that the two clamping hoops 6 located on the same vertical line come into contact with each other. At this time, multiple mounting blocks 9 will stick together in pairs, forming a ring-shaped wrap around the steel pipes. Then, the two steel pipes are clamped and fixed by restricting the two sticking mounting blocks 9 through the limiting component.
[0019] If the steel pipes have excessive spacing due to stretching, the drive motor 17 controls the rotating rod 2 to rotate in the forward direction. The symmetrical threads on its surface engage with the threads of the mounting base 3, causing the two mounting bases 3 to move closer together under the guidance of the rotation limiting groove 10 and the rotation limiting rod 11. This drives the two sections of steel pipes to move synchronously, reducing the spacing. If it is necessary to disassemble the old connector, the rotating rod 2 is controlled to rotate in the reverse direction, causing the two mounting bases 3 to move further apart, increasing the spacing between the steel pipes and facilitating the removal of the old components.
[0020] Reference Figures 6-8 The locking assembly includes two locking rods 12, and the surface of the baffle 8 has vertical grooves, such as... Figure 11 As shown, locking openings 13 are provided at the top and bottom of the rectangular opening, and through openings corresponding to the positions of the locking openings 13 are provided on the top and bottom walls of the vertical groove. Two locking rods 12 are slidably inserted into the two through openings, with the ends of the two locking rods 12 that are far apart passing through the two locking openings 13 respectively. Pull blocks 14 are fixedly installed on the ends of the two locking rods 12 that are close to each other. Figure 10 As shown, a telescopic spring 15 is sleeved on the locking rod 12, and the two ends of the telescopic spring 15 are fixedly connected to the surface of the pull block 14 and the groove wall of the vertical groove, respectively.
[0021] Hold the pull block 14 with both hands and move it towards the center. At this time, the pull block 14 will drive the two locking rods 12 to slide towards the center along the through-hole in the vertical groove. The telescopic spring 15 will be stretched. When the ends of the two locking rods 12 away from the pull block 14 are completely separated from the locking holes 13 at the top and bottom of the rectangular opening, the locking state of the baffle 8 will be released. Keep the pull block 14 under force and rotate the baffle 8 around the rotating shaft 7 to rotate outward until the baffle 8 is completely separated from the end of the fixed shaft 5, exposing the end of the fixed shaft 5.
[0022] Then slide the old clamping hoop 6 outward along the axial direction of the fixed shaft 5 to disengage it from the fixed shaft 5, thus completing the disassembly of the clamping hoop 6. Follow the same steps to disassemble the clamping hoop 6 on the other side of the mounting base 3. Select a new clamping hoop 6 of suitable size according to the diameter of the steel pipe to be clamped, put it into the fixed shaft 5 and push it axially to the preset position in the mounting opening 4 to ensure that the clamping hoop 6 can rotate flexibly around the fixed shaft 5.
[0023] The baffle 8 is rotated in the opposite direction to reset around the rotating shaft 7, so that its surface is tightly abutted against the ends of the two fixed shafts 5. The pull block 14 is released, and the telescopic spring 15 pushes the pull block 14 to reset under the action of the elastic force, which drives the locking rod 12 to pass through the through hole and insert into the corresponding locking hole 13, thereby realizing the relocking of the baffle 8. At this time, the fixed shaft 5 is restricted in the installation hole 4, and the replacement operation of the new clamping hoop 6 is completed. The replacement of the two clamping hoop 6 can be completed in a short time to adapt to the clamping requirements of steel pipes of different diameters, and improve the adaptability and maintenance efficiency of the device.
[0024] The inner wall of the clamping hoop 6 is bonded with an anti-slip layer 16, which is made of rubber. The rubber anti-slip layer 16 has good elasticity and adhesion, which can increase the friction between the clamping hoop 6 and the contact surface of the steel pipe and improve the fastening effect.
[0025] Reference Figures 4-5 The limiting assembly includes a rotating rod 19, a gear 20 fixedly sleeved on the rotating rod 19, two rack rods 21 both meshing with the gears 20, and two L-shaped limiting rods 22. One of the mounting blocks 9 has a mounting cavity, and one end of the rotating rod 19 is rotatably connected to the cavity wall. Figure 9As shown, the upper and lower walls of the mounting cavity are horizontally provided with sliding grooves 23. A sliding rod 24 is fixedly installed on the surface of the rack rod 21. One end of the two sliding rods 24 is slidably disposed in the two sliding grooves 23 respectively. The left and right walls of the mounting cavity are provided with openings. One end of the two rack rods 21 passes through the two openings respectively and is fixedly connected to the two limiting rods 22 respectively. The rotating rod 19 is controlled to rotate by a transmission component. The transmission component includes a first threaded rod 25 horizontally rotatably installed in the mounting cavity, a slider 26 threadedly sleeved on the first threaded rod 25, and a second threaded rod 27 fixedly connected to the slider 26. One end of the rotating rod 19 is provided with a threaded groove 18. The second threaded rod 27 is threadedly installed in the threaded groove 18. One end of the first threaded rod 25 passes through the mounting block 9 and is fixedly installed with an adjusting wheel.
[0026] In the initial state, the distance between the bottom ends of the two limiting rods 22 is at its maximum value. At this time, the space between the bottom ends of the two rods is greater than the length of the mounting block 9. When the two clamping clamps 6 clamp the steel pipe, the two mounting blocks 9 will abut against each other. At this time, the upper surface of the top of the two limiting rods 22 is at the same level as the lower surface of the mounting block 9 located below. Then, the first threaded rod 25 is rotated, so that the slider 26 threaded on the first threaded rod 25 drives the second threaded rod 27 to move into the threaded groove 18. Since the second threaded rod 27 cannot rotate, under the action of the thread on the surface of the second threaded rod 27 and the groove wall of the threaded groove 18, the rotating rod 19 will drive the gear 20 to rotate. The two rack rods 21 meshing with the gear 20 will drive the two limiting rods 22 to move closer to each other. The upper surface of the bottom end of the two limiting rods 22 will abut against the lower surface of the mounting block 9 located below, thereby achieving the effect of restricting the separation of the two mounting blocks 9.
[0027] When it is necessary to rotate the clamping clamp 6 to separate the two mounting blocks 9, simply rotate the first threaded rod 25, so that the slider 26 drives the second threaded rod 27 to move away from the threaded groove 18, so that the two rack rods 21 drive the two limiting rods 22 away from each other, until the bottom upper surface of the two limiting rods 22 no longer abuts against the lower surface of the mounting block 9 below, and the distance between the bottom ends of the two limiting rods 22 is greater than the length of the mounting block 9. The operation is convenient and quick.
[0028] In this utility model, the device achieves relative movement of the two mounting seats 3 through the symmetrical thread of the rotating rod 2 and the transmission cooperation of the mounting seat 3. This allows for precise adjustment of the spacing between the clamped steel pipes, effectively solving the problem of steel pipe stretching caused by the slope in the well, reducing installation difficulty, and avoiding the inefficiency of manual adjustment. At the same time, the two pairs of clamping hoops 6 can clamp and fix the two steel pipes respectively, ensuring that the steel pipes do not shake during maintenance and guaranteeing operational stability.
[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "connection", "linking", "fixing", etc., should be interpreted broadly.
[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. Auxiliary device for maintenance and replacement of pipe clamps in long-distance liquid supply pipelines, including a mounting bracket (1), characterized in that, A rotating rod (2) is horizontally rotatably installed inside the mounting bracket (1). The rotating rod (2) has symmetrical threads on its surface. A mounting seat (3) is symmetrically threaded onto the rotating rod (2). A limited rotating groove (10) is horizontally opened on the bottom wall of the mounting bracket (1). A limited rotating rod (11) is fixedly installed on the lower surface of the mounting seat (3). The bottom end of the limited rotating rod (11) is slidably disposed in the limited rotating groove (10). An installation port (4) is opened at one end of the mounting seat (3). A fixed shaft (5) is symmetrically fixedly installed inside the installation port (4). A clamping hoop (6) is rotatably sleeved on the fixed shaft (5). A rectangular opening is opened on one side of the mounting seat (3). A rotating shaft (7) is vertically rotatably installed inside the rectangular opening. A baffle (8) is fixedly sleeved on the rotating shaft (7). The surface of the baffle (8) abuts against the ends of the two fixed shafts (5) and is locked by a locking component. The rotating rod (2) is controlled to rotate by a drive component. The clamping hoop (6) is fixedly mounted with a mounting block (9) on the side away from the fixed shaft (5), and one of the mounting blocks (9) has a limiting component on its surface, which is used to limit the separation of two adjacent mounting blocks (9).
2. The auxiliary device for maintenance and replacement of pipe clamps in long-distance liquid supply pipelines according to claim 1, characterized in that, The locking assembly includes two locking rods (12). The surface of the baffle (8) is vertically grooved. The top and bottom of the rectangular opening are both provided with locking ports (13). The top and bottom walls of the vertical groove are both provided with through holes corresponding to the positions of the locking ports (13). The two locking rods (12) are slidably inserted into the two through holes respectively, and the ends of the two locking rods (12) that are far apart from each other pass through the two locking ports (13) respectively. Pull blocks (14) are fixedly installed on the ends of the two locking rods (12) that are close to each other. A telescopic spring (15) is sleeved on the locking rod (12). The two ends of the telescopic spring (15) are fixedly connected to the surface of the pull block (14) and the groove wall of the vertical groove respectively.
3. The auxiliary device for repairing and replacing pipe clamps in long-distance liquid supply pipelines according to claim 1, characterized in that, The inner wall of the clamping hoop (6) is bonded with an anti-slip layer (16), and the anti-slip layer (16) is made of rubber.
4. The auxiliary device for maintenance and replacement of pipe clamps in long-distance liquid supply pipelines according to claim 1, characterized in that, The drive assembly includes a drive motor (17) fixedly mounted on one side of the mounting bracket (1), the output shaft of the drive motor (17) passing through the mounting bracket (1) and fixedly connected to the end of the rotating rod (2).
5. The auxiliary device for maintenance and replacement of pipe clamps in long-distance liquid supply pipelines according to claim 1, characterized in that, The limiting assembly includes a rotating rod (19), a gear (20) fixedly sleeved on the rotating rod (19), two rack rods (21) meshing with the gear (20), and two L-shaped limiting rods (22). One of the mounting blocks (9) has a mounting cavity. One end of the rotating rod (19) is rotatably connected to the cavity wall of the mounting cavity. The upper and lower cavity walls of the mounting cavity are horizontally provided with sliding grooves (23). The surface of the rack rod (21) is fixedly mounted with a sliding rod (24). One end of the two sliding rods (24) is slidably disposed in the two sliding grooves (23). The left and right cavity walls of the mounting cavity are provided with openings. One end of the two rack rods (21) passes through the two openings and is fixedly connected to the two limiting rods (22). The rotating rod (19) is controlled to rotate by a transmission component.
6. The auxiliary device for repairing and replacing pipe clamps in a long-distance liquid supply pipeline according to claim 5, characterized in that, The transmission component includes a first threaded rod (25) that is horizontally rotatably installed in the mounting cavity, a slider (26) that is threaded onto the first threaded rod (25), and a second threaded rod (27) that is fixedly connected to the slider (26). One end of the rotating rod (19) is provided with a threaded groove (18), and the second threaded rod (27) is threadedly installed in the threaded groove (18). One end of the first threaded rod (25) passes through the mounting block (9) and is fixedly installed with an adjusting wheel.