Pipe support device for heat station reconstruction
Patent Information
- Application Number
- CN202522485657.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-24
AI Technical Summary
[0004]本实用新型的目的在于提供热力站改造用管道支撑装置,具有安装便捷、支撑稳定的优点,解决了现有技术中的热力站改造用管道支撑装置,因为其对于热力管道支撑移动调节时,不能减少震动并提高管路的移动便捷性,造成管路改造管道支撑调节不便的问题
[0020]本实用新型通过液压升降机可灵活调节整体支撑高度,配合底板及四角的螺杆实现与基础的稳固连接,同时管道支撑辊架的辊轴与支架转动连接,既能稳定托举热力管道,又可适应管道因热胀冷缩产生的轻微位移,解决了现有装置支撑高度固定、管道位移易导致支撑失效的问题。
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Figure CN224919953U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermal pipeline support technology, specifically a pipeline support device for the renovation of thermal power stations. Background Technology
[0002] In the renovation of heating stations, pipeline support devices are key equipment to ensure the stable operation of heating pipelines. With the upgrading of urban heating systems, existing heating stations need to adapt to the renovation needs such as pipeline layout adjustments, changes in pipe diameter, and the addition of new pipelines, which places higher demands on the mobility and adjustment performance of pipeline support devices.
[0003] In existing technologies, pipeline support devices used for heating station renovations mostly employ fixed supports. These supports are rigid and prone to severe vibrations under thermal expansion and contraction or external loads, which not only exacerbate pipeline wear but may also lead to loosening and leakage at connections. The moving adjustment mechanisms are rudimentary, relying heavily on manual prying or bolt-based adjustments. They lack smooth guiding and positioning components, making pipeline positioning laborious and difficult to align precisely. This is especially problematic in complex pipeline renovations, severely impacting construction efficiency and installation accuracy. This inconvenience in adjustment due to the inability to reduce vibration and poor mobility has become a prominent bottleneck restricting the quality and progress of heating station renovation projects. Utility Model Content
[0004] The purpose of this utility model is to provide a pipeline support device for the renovation of heating stations. It has the advantages of convenient installation and stable support. It solves the problem that the existing pipeline support devices for the renovation of heating stations cannot reduce vibration and improve the ease of pipeline movement when adjusting the support for heating pipelines, which makes the adjustment of pipeline support in pipeline renovation inconvenient.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] The pipeline support device for the renovation of a heating station includes a vibration damping support assembly, as well as an insulation sleeve and a hydraulic lift. The vibration damping support assembly has an insulation sleeve and a hydraulic lift installed at its upper and lower ends, respectively. The vibration damping support assembly includes a vibration damping tube. A damper is installed inside the vibration damping tube, and the damper housing is fixedly connected to the inner wall of the vibration damping tube. A lifting column is installed at the upper end of the damper, and the lifting column is movably connected to the inside of the vibration damping tube. A spring-loaded pressure plate is installed outside the lifting column. Movable grooves are provided on both sides of the vibration damping tube. A vibration damping spring is installed between the spring-loaded pressure plate and the damper. A pipeline support roller frame is installed at the upper end of the lifting column.
[0007] Preferably, the roller shaft of the pipe support roller frame is rotatably connected to the support.
[0008] It is worth noting that this method significantly reduces the frictional resistance between the pipe and the roller frame, making the pipe smoother during transportation or movement adjustment, reducing wear and energy loss caused by friction. At the same time, this connection method can adapt to possible small displacements or angle changes in the pipe, improving the flexibility and stability of the support, and effectively protecting the pipe and roller frame components.
[0009] Preferably, the spring-loaded pressure plate is fixedly connected to the lifting column.
[0010] It is worth noting that the fixed connection between the spring pressure plate and the lifting column has the advantage of ensuring the synchronization of their movements, avoiding structural loosening or functional failure caused by relative displacement, and improving overall stability. At the same time, the fixed connection can efficiently transmit the force of the spring to the lifting column through the pressure plate, reducing energy loss and enhancing the response efficiency and operational reliability of the lifting system.
[0011] Preferably, the movable groove and the shock absorber tube are integrally formed, and the two sides of the spring pressure plate are vertically movable through the movable groove.
[0012] It is worth noting that the integrated molding of the movable groove and the damping tube enhances the stability and connection strength of the overall structure, reduces assembly steps and potential loosening risks. The vertically movable arrangement of the spring pressure plate through the movable groove on both sides not only provides stable guidance for the spring pressure plate through the movable groove, ensuring its precise movement trajectory, but also improves the rigidity and deformation resistance of the overall device during movement through the structural cooperation of the integrated damping tube and the movable groove, thus balancing movement flexibility and structural reliability.
[0013] Preferably, the insulation sleeve is set at the upper end of the pipe support roller frame, and the insulation sleeve wraps around the thermal pipe, and the insulation sleeve itself is sealed with an adhesive tape.
[0014] It is worth noting that the insulation sleeve is set on the upper end of the pipe support roller frame and wraps around the thermal pipe, which can effectively reduce the heat loss of the thermal pipe and play a good role in insulation. At the same time, the insulation sleeve itself adopts an adhesive tape sealing setting, which can enhance its sealing performance, prevent the entry of cold air from affecting the insulation effect, and also prevent the inside of the insulation layer from getting damp, further ensuring the insulation performance and operational stability of the thermal pipe.
[0015] Preferably, a base plate is provided at the lower end of the damping tube, and the base plate is fixedly connected to the damping tube. It is worth noting that the fixed connection of the base plate to the lower end of the damping tube has the advantage that the base plate can provide a stable supporting foundation for the damping tube, enhance the stability of the overall structure, and at the same time, the force on the damping tube can be more evenly transferred to the connecting structure below through the base plate, reducing local stress concentration and improving the overall load-bearing capacity and the stability of the damping effect.
[0016] Preferably, the output end of the hydraulic lift is located on the lower end face of the base plate; each of the four corners of the base plate is provided with a screw, and the screw connects the base plate and the output end of the hydraulic lift via threads. It is worth noting that: the output end of the hydraulic lift is directly located on the lower end face of the base plate, which facilitates efficient transmission of lifting power; the screws at the four corners of the base plate connect it to the output end of the hydraulic lift via threads, ensuring the stability of the connection and allowing adjustment of the base plate's level through the threads, resulting in even force distribution on the base plate and thus improving the overall stability and reliability of the structure.
[0017] Preferably, lifting limit rods are provided inside both sides of the spring pressure plate, and the lifting limit rods are fixedly connected to the housing of the shock absorber tube, and the lifting limit rods are vertically movable through the internal holes on both sides of the spring pressure plate.
[0018] It is worth noting that the lifting limit rod is fixed to the shock absorber housing and vertically connected through the internal holes on both sides of the spring pressure plate. Its advantage is that it can accurately limit and guide the lifting of the spring pressure plate, effectively preventing the spring pressure plate from shifting or shaking during the movement, ensuring that it always moves stably in the vertical direction, thereby enhancing the stability and reliability of the overall structure during operation.
[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0020] This utility model uses a hydraulic lift to flexibly adjust the overall support height, and works with the base plate and the screws at the four corners to achieve a stable connection with the foundation. At the same time, the roller shaft of the pipe support roller frame is rotatably connected to the bracket, which can not only stably support the thermal pipe, but also adapt to the slight displacement of the pipe caused by thermal expansion and contraction. This solves the problem of fixed support height and easy support failure caused by pipe displacement in existing devices.
[0021] In the vibration damping support assembly, the damper inside the damping tube and the damping spring form a composite vibration damping structure. When the pipeline vibrates, the lifting column drives the lower pressure plate of the spring to move vertically along the movable groove and the lifting limit rod. The damping spring buffers the vibration impact force, and the damper further absorbs the vibration energy. Compared with the existing single spring vibration damping structure, it greatly improves the suppression effect on pipeline vibration and reduces the damage of vibration to the pipeline and support device. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 2 This is a side view of the shock-absorbing support component and hydraulic lift assembly of this utility model.
[0024] Figure 3 This is a cross-sectional view of the shock-absorbing support component of this utility model;
[0025] Figure 4 This is an exploded structural diagram of the shock-absorbing support component of this utility model;
[0026] Figure 5 This is a schematic diagram of the insulation sleeve structure of this utility model.
[0027] Figure label:
[0028] 1. Vibration damping support assembly; 2. Insulation sleeve; 3. Hydraulic lift; 101. Vibration damping tube; 102. Lifting column; 103. Movable groove; 104. Spring pressure plate; 105. Vibration damping spring; 106. Lifting limit rod; 107. Pipe support roller frame; 108. Base plate; 109. Screw; 110. Damper. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] To address the problem of inconvenient pipe support adjustments during heating station renovations due to the inability of existing pipe support devices to reduce vibration and improve the ease of pipe movement, the following technical solution is provided. Please refer to [link / reference]. Figure 1-5 ;
[0031] The pipeline support device for the renovation of a heating station includes a vibration damping support assembly 1, an insulation sleeve 2, and a hydraulic lift 3. The upper and lower ends of the vibration damping support assembly 1 are respectively equipped with the insulation sleeve 2 and the hydraulic lift 3. The vibration damping support assembly 1 includes a vibration damping tube 101. A damper 110 is installed inside the vibration damping tube 101, and the shell of the damper 110 is fixedly connected to the inner wall of the vibration damping tube 101. A lifting column 102 is installed at the upper end of the damper 110, and the lifting column 102 is movably connected to the inside of the vibration damping tube 101. A spring pressure plate 104 is installed outside the lifting column 102. Movable grooves 103 are provided on both sides of the vibration damping tube 101. A vibration damping spring 105 is installed between the spring pressure plate 104 and the damper 110. A pipeline support roller frame 107 is installed at the upper end of the lifting column 102.
[0032] The roller shaft of the pipe support roller frame 107 is rotatably connected to the support.
[0033] The spring-loaded pressure plate 104 is fixedly connected to the lifting column 102.
[0034] The movable groove 103 is integrally formed with the shock absorber tube 101, and the two sides of the spring pressure plate 104 are vertically movable through the movable groove 103.
[0035] The insulation sleeve 2 is set at the upper end of the pipe support roller frame 107, and the insulation sleeve 2 wraps around the thermal pipe, and the insulation sleeve 2 itself is sealed with an adhesive tape.
[0036] The lower end of the shock absorber tube 101 is provided with a base plate 108, and the base plate 108 is fixedly connected to the shock absorber tube 101.
[0037] The output end of the hydraulic lift 3 is located on the lower end face of the base plate 108; each of the four corners of the base plate 108 is provided with a screw 109, and the screw 109 threadedly connects the base plate 108 and the output end of the hydraulic lift 3.
[0038] Both sides of the spring pressure plate 104 are provided with lifting limit rods 106, and the lifting limit rods 106 are fixedly connected to the housing of the shock absorber tube 101. The lifting limit rods 106 are vertically and movably connected through the internal holes on both sides of the spring pressure plate 104.
[0039] Working principle: The overall support height can be flexibly adjusted by the hydraulic lift 3, and a stable connection with the foundation is achieved with the base plate 108 and the screws 109 at the four corners. At the same time, the roller shaft of the pipe support roller frame 107 is rotatably connected to the bracket, which can not only stably support the thermal pipe, but also adapt to the slight displacement of the pipe caused by thermal expansion and contraction. This solves the problem of fixed support height and easy support failure due to pipe displacement in existing devices. The damper 110 and the damping spring 105 inside the shock-absorbing tube 101 form a composite shock-absorbing structure. When the pipe vibrates, the lifting column 102 drives the lower pressure plate 104 of the spring to move vertically along the movable groove 103 and the lifting limit rod 106. The damping spring 105 buffers the vibration impact force, and the damper 110 further absorbs the vibration energy. Compared with the existing single spring shock-absorbing structure, the suppression effect of pipe vibration is greatly improved, and the damage of vibration to the pipe and support device is reduced.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. A pipeline support device for the renovation of a heating station, including a vibration damping support assembly (1), characterized in that, It also includes an insulation sleeve (2) and a hydraulic lift (3). The upper and lower ends of the shock-absorbing support assembly (1) are respectively provided with an insulation sleeve (2) and a hydraulic lift (3); the shock-absorbing support assembly (1) includes a shock-absorbing tube (101); a damper (110) is provided inside the shock-absorbing tube (101), and the housing of the damper (110) is fixedly connected to the inner wall of the shock-absorbing tube (101); a lifting column (102) is provided at the upper end of the damper (110), and the lifting column (102) is movably connected to the inside of the shock-absorbing tube (101); a spring pressure plate (104) is provided outside the lifting column (102); movable grooves (103) are provided on both sides of the shock-absorbing tube (101); a shock-absorbing spring (105) is provided between the spring pressure plate (104) and the damper (110); a pipe support roller frame (107) is provided at the upper end of the lifting column (102).
2. The pipeline support device for heating station renovation according to claim 1, characterized in that, The roller shaft of the pipe support roller frame (107) is rotatably connected to the support.
3. The pipeline support device for heating station renovation according to claim 1, characterized in that, The spring-loaded pressure plate (104) is fixedly connected to the lifting column (102).
4. The pipeline support device for heating station renovation according to claim 1, characterized in that, The movable groove (103) and the shock absorber tube (101) are integrally formed, and the two sides of the spring pressure plate (104) are vertically movable through the movable groove (103).
5. The pipeline support device for heating station renovation according to claim 1, characterized in that, The insulation sleeve (2) is set at the upper end of the pipe support roller frame (107), and the insulation sleeve (2) wraps around the thermal pipe, and the insulation sleeve (2) itself is sealed with adhesive tape.
6. The pipeline support device for heating station renovation according to claim 1, characterized in that, The lower end of the shock absorber tube (101) is provided with a base plate (108), and the base plate (108) is fixedly connected to the shock absorber tube (101).
7. The pipeline support device for heating station renovation according to claim 6, characterized in that, The output end of the hydraulic lift (3) is located on the lower end face of the base plate (108); each of the four corners of the base plate (108) is provided with a screw (109), and the screw (109) connects the base plate (108) and the output end of the hydraulic lift (3) with threads.
8. The pipeline support device for heating station renovation according to claim 1, characterized in that, The spring pressure plate (104) has lifting limit rods (106) on both sides inside, and the lifting limit rods (106) are fixedly connected to the housing of the shock absorber tube (101), and the lifting limit rods (106) are vertically and movably connected through the internal holes on both sides of the spring pressure plate (104).