A COB light source focusing enhancement device
Patent Information
- Application Number
- CN202522746656.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-25
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-25
AI Technical Summary
[0003]常见的COB光源灯直接将COB光源与铝合金外壳集合在一起,但是这种COB光源缺少聚焦增强装置,光线会在短距离内快速扩散,作为户外施工灯无法满足施工人员对远距离目标的清晰辨识需求,作为路灯会导致路面核心区域的照度不足
本实用新型通过设置的反光杯将光源向侧面、背面发散的杂散光线反射至主光轴方向,减少光能量浪费,提升光线利用率;通过聚焦透镜对反光杯输出的光线进行折射校准,修正光斑偏差,使光线聚焦精度更高,目标区域照度更均匀;通过设置的格栅板拦截透镜输出光线中超出设计光束角的杂散光线,避免光线向非目标区域扩散,降低眩光值,通过设置的调节组件可以对聚焦透镜与光源本体之间的间距进行调节,使得光源的适用范围更广,通过设置的锁紧螺栓可以对调节件进行锁紧,避免外界振动导致调节件和调节丝杠出现转动,进而导致聚焦透镜的位置出现偏移。
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Figure CN224920250U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of light source focusing technology, specifically a COB light source focusing enhancement device. Background Technology
[0002] COB light sources are high-power light-emitting devices that integrate and package multiple LED chips directly onto the same substrate. Their core features are integration, surface emission, and high power density. They are widely used in lighting scenarios where high brightness and light spot uniformity are required, such as outdoor construction lights and street lights.
[0003] Common COB (Chip-on-Board) light sources integrate the COB light source with an aluminum alloy housing. However, these COB light sources lack focusing and enhancement devices, causing the light to diffuse rapidly over short distances. As outdoor construction lights, they cannot meet the needs of construction workers for clear identification of distant targets, and as streetlights, they result in insufficient illumination in the core areas of the road surface. Therefore, a COB light source focusing and enhancement device is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a COB light source focusing enhancement device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a COB light source focusing enhancement device, comprising: a light source body, a focusing shell, a reflector, a focusing lens, a grid plate, and a protective cover. The focusing shell is fixedly installed on the reflective end of the light source body. The reflector, focusing lens, grid plate, and protective cover are arranged sequentially from the inside to the outside inside the focusing shell. An adjustment component is provided between the focusing lens and the focusing shell.
[0006] As a further preferred embodiment of this technical solution, the adjustment assembly includes a slider, a sleeve, and an adjusting screw. Three sleeves are fixedly installed on the outer wall of the focusing housing, and the three sleeves are arranged in a circular array. The interior of the sleeves is in communication with the interior of the focusing housing. Three sliders are fixedly installed on the outer wall of the focusing lens, and the three sliders are arranged in a circular array. The three sliders are respectively disposed inside the three sleeves, and the sliders are slidably adapted to the inner walls of the sleeves. An adjusting screw is disposed inside one of the sleeves, and the two ends of the adjusting screw are respectively rotatably connected to the two inner walls of the sleeve. A second threaded hole is opened on one of the sliders, and the slider is sleeved on the outer surface of the adjusting screw. The second threaded hole is threadedly engaged with the adjusting screw. One end of the adjusting screw extends to the outside of the focusing housing, and an adjusting component is fixedly connected to the extended end of the adjusting screw.
[0007] As a further preferred embodiment of this technical solution, the outer wall of the adjusting member is provided with a plurality of anti-slip seams, and the plurality of anti-slip seams are arranged in a ring array.
[0008] As a further preferred embodiment of this technical solution, a mounting base is fixedly provided on the outer wall of the focusing housing, located on the side of the adjusting component. A locking bolt is provided on the mounting base, and the locking bolt passes through the mounting base and is threadedly connected to the mounting base.
[0009] As a further preferred embodiment of this technical solution, an installation groove is provided on the inner side of the opening end of the focusing shell, the grid plate is disposed in the installation groove, the grid plate and the installation groove are adapted to each other, a first threaded hole is provided on the inner wall of the opening of the installation groove, and the protective cover is threadedly connected to the first threaded hole.
[0010] As a further preferred embodiment of this technical solution, the protective cover is composed of an edge sealing plate, an external threaded sleeve, and a transparent cover. The edge sealing plate has an annular plate structure, and an external threaded sleeve is fixedly connected to one end of the edge sealing plate. The outer wall of the external threaded sleeve is threadedly connected to the inner wall of the first threaded hole, and a transparent cover is fixedly installed on the inner wall of the edge sealing plate.
[0011] As a further preferred embodiment of this technical solution, an observation port is provided on the outer wall of the focusing housing, the observation port extends into the interior of the focusing housing, a transparent plate is fixedly provided on the inner wall of the observation port, and an observation scale is provided on the outer wall of the focusing housing to the side of the observation port.
[0012] As a further preferred embodiment of this technical solution, two connecting plates are fixedly installed on the outer wall of the light source body, and the two connecting plates are symmetrically arranged on both sides of the outer wall of the light source body.
[0013] This invention provides a COB light source focusing enhancement device, which has the following beneficial effects: This invention uses a reflector cup to reflect stray light rays emanating from the side and back of the light source back to the main optical axis, reducing light energy waste and improving light utilization. A focusing lens refracts and calibrates the light output from the reflector cup, correcting beam deviation and resulting in higher focusing accuracy and more uniform illumination in the target area. A grid plate intercepts stray light rays exceeding the designed beam angle from the lens output, preventing light from spreading to non-target areas and reducing glare. An adjustment component allows for adjustment of the distance between the focusing lens and the light source body, broadening the applicability of the light source. A locking bolt secures the adjustment component, preventing external vibrations from causing rotation of the adjustment component and adjusting screw, which could lead to a shift in the position of the focusing lens. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a disassembled sectional view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the adjustment component in this utility model; Figure 4 This is a schematic diagram of the mounting base and locking bolt in this utility model; Figure 5 This is a schematic diagram of the focusing lens in this utility model; Figure 6 This is a schematic diagram of the focusing shell structure in this utility model; Figure 7 This is a schematic diagram of the reflector cup in this utility model; Figure 8 This is a schematic diagram of the structure of the protective cover in this utility model; In the diagram: 100, Light source body; 101, Connecting plate; 200, Focusing housing; 201, Mounting slot; 202, Threaded hole No. 1; 203, Observation port; 204, Observation scale; 205, Transparent plate; 300, Reflector cup; 400, Focusing lens; 500, Grille plate; 600, Protective cover; 601, Edge sealing plate; 602, External threaded sleeve; 603, Transparent cover; 700, Adjustment assembly; 701, Slider; 702, Sleeve; 703, Adjusting screw; 704, Threaded hole No. 2; 705, Adjusting component; 706, Anti-slip seam; 800, Mounting base; 801, Locking bolt. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] This utility model provides a technical solution: such as Figure 1 As shown, in this embodiment, a COB light source focusing enhancement device includes a light source body 100, a focusing shell 200, a reflector cup 300, a focusing lens 400, a grid plate 500, and a protective cover 600. The focusing shell 200 is fixedly installed on the reflective end of the light source body 100. The reflector cup 300, the focusing lens 400, the grid plate 500, and the protective cover 600 are arranged sequentially from the inside to the outside inside the focusing shell 200. An adjustment component 700 is provided between the focusing lens 400 and the focusing shell 200.
[0017] The reflector cup 300 is located in the innermost layer, close to the light source. Its curved surface can reflect stray light rays that radiate to the sides and back of the light source back to the direction of the main optical axis, reducing light energy waste and improving light utilization. The focusing lens 400 refracts and calibrates the light output from the reflector cup, corrects the spot deviation, and makes the light focusing accuracy higher and the illumination of the target area more uniform. The grid plate 500 is located outside the focusing lens 400. It intercepts stray light rays that exceed the design beam angle in the light output from the lens through honeycomb-shaped small holes, preventing the light from spreading to non-target areas and reducing glare. The outermost protective cover 600 can block dust, rainwater, mud and other foreign objects in the outdoor construction environment from entering the outer shell and prevent contamination of the reflector cup, lens and grid surface.
[0018] The reflector cup 300 has a conical structure and is made of aerospace-grade aluminum alloy; the focusing lens 400 uses a TIR (total internal reflection) lens.
[0019] like Figure 3 As shown, the adjustment assembly 700 includes sliders 701, sleeves 702, and adjusting screws 703. Three sleeves 702 are fixedly installed on the outer wall of the focusing housing 200, arranged in a circular array. The interior of each sleeve 702 is in communication with the interior of the focusing housing 200. Three sliders 701 are fixedly installed on the outer wall of the focusing lens 400, arranged in a circular array. The three sliders 701 are respectively disposed within the three sleeves 702, and the sliders 701 slide against the inner wall of the sleeves 702. The interior of one sleeve 702 is configured with... An adjusting screw 703 is provided, with its two ends rotatably connected to the two inner walls of the sleeve 702. A slider 701 has a second threaded hole 704, which is fitted onto the outer surface of the adjusting screw 703. The second threaded hole 704 is threaded into the adjusting screw 703. One end of the adjusting screw 703 extends to the outside of the focusing housing 200. An adjusting component 705 is fixedly connected to the extended end of the adjusting screw 703. Several anti-slip slots 706 are provided on the outer wall of the adjusting component 705, and the anti-slip slots 706 are arranged in a ring array.
[0020] In use, rotating the adjusting component 705 drives the adjusting screw 703 to rotate, which in turn causes the slider 701 to slide inside the sleeve 702, thereby moving the focusing lens 400 within the focusing housing 200. This achieves the purpose of adjusting the distance between the focusing lens 400 and the light source body 100, making the light source more widely applicable. When the lens moves towards the light source, the beam angle will decrease, the light convergence will be stronger, and the illumination distance will be longer, making it suitable for high-altitude operations, remote equipment maintenance, and other scenarios. When the lens moves away from the light source, the beam angle will increase, and the illumination range will be wider, making it suitable for floodlighting needs such as large-area construction sites and temporary camps.
[0021] To prevent the focusing lens from becoming loose after adjustment (400°), the following settings should be made: Figure 4 As shown, a mounting base 800 is fixedly provided on the outer wall of the focusing housing 200, located on the side of the adjusting member 705. A locking bolt 801 is provided on the mounting base 800, and the locking bolt 801 passes through the mounting base 800 and is threadedly connected to the mounting base 800.
[0022] In use, after the position of the focusing lens 400 is adjusted, rotate the locking bolt 801 so that the end of the locking bolt 801 abuts against the side wall of the adjusting member 705, thereby locking the adjusting member 705 and preventing external vibration from causing the adjusting member 705 and the adjusting screw 703 to rotate, which would cause the position of the focusing lens 400 to shift.
[0023] like Figure 6 As shown, a mounting groove 201 is provided on the inner side of the opening end of the focusing housing 200. The grille plate 500 is disposed in the mounting groove 201. The grille plate 500 and the mounting groove 201 are adapted to each other. A first threaded hole 202 is provided on the inner wall of the opening of the mounting groove 201. The protective cover 600 is threadedly connected to the first threaded hole 202.
[0024] like Figure 8 As shown, the protective cover 600 consists of an edge sealing plate 601, an external threaded sleeve 602, and a transparent cover 603. The edge sealing plate 601 has an annular plate structure. One end of the edge sealing plate 601 is fixedly connected to the external threaded sleeve 602. The outer wall of the external threaded sleeve 602 is threadedly connected to the inner wall of the first threaded hole 202. The transparent cover 603 is fixedly installed on the inner wall of the edge sealing plate 601.
[0025] During installation, the external threaded sleeve 602 is rotated and inserted into the first threaded hole 202. The end of the external threaded sleeve 602 will abut against the end of the grid plate 500 to ensure that the grid plate 500 will not move axially. The edge sealing plate 601 will abut against the port of the focusing housing 200.
[0026] An observation port 203 is provided on the outer wall of the focusing housing 200. The observation port 203 extends into the interior of the focusing housing 200. A transparent plate 205 is fixedly provided on the inner wall of the observation port 203. An observation scale 204 is provided on the outer wall of the focusing housing 200 to the side of the observation port 203.
[0027] The distance the focusing lens 400 moves can be known in real time through the observation port 203 and the observation scale 204.
[0028] Two connecting plates 101 are fixedly installed on the outer wall of the light source body 100, and the two connecting plates 101 are symmetrically arranged on both sides of the outer wall of the light source body 100.
[0029] The device can be easily fixed to the mounting bracket by means of the connecting plate 101.
[0030] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A COB light source focusing enhancement device, characterized in that, include: The light source body (100), focusing housing (200), reflector (300), focusing lens (400), grid plate (500) and protective cover (600) are arranged in sequence from the inside to the outside of the focusing housing (200). The focusing housing (200) is fixedly installed on the reflective end of the light source body (100). The reflector (300), focusing lens (400), grid plate (500) and protective cover (600) are arranged in sequence inside the focusing housing (200). An adjustment component (700) is provided between the focusing lens (400) and the focusing housing (200).
2. The COB light source focusing enhancement device according to claim 1, characterized in that: The adjustment assembly (700) includes a slider (701), a sleeve (702), and an adjustment screw (703). Three sleeves (702) are fixedly installed on the outer wall of the focusing housing (200), and the three sleeves (702) are arranged in a ring array. The interior of each sleeve (702) is in communication with the interior of the focusing housing (200). Three sliders (701) are fixedly installed on the outer wall of the focusing lens (400), and the three sliders (701) are arranged in a ring array. The three sliders (701) are respectively disposed inside the three sleeves (702). The sliders (701) and the sleeves (702) are connected. The inner wall of the sleeve (702) is slidably adapted, and an adjusting screw (703) is provided inside the sleeve (702). The two ends of the adjusting screw (703) are respectively rotatably connected to the two inner walls of the sleeve (702). A second threaded hole (704) is provided on a slider (701). The slider (701) is sleeved on the outer surface of the adjusting screw (703). The second threaded hole (704) is threadedly engaged with the adjusting screw (703). One end of the adjusting screw (703) extends to the outside of the focusing housing (200). An adjusting component (705) is fixedly connected to the extended end of the adjusting screw (703).
3. The COB light source focusing enhancement device according to claim 2, characterized in that: The outer wall of the adjusting member (705) is provided with a plurality of anti-slip seams (706), and the plurality of anti-slip seams (706) are arranged in a ring array.
4. The COB light source focusing enhancement device according to claim 2, characterized in that: A mounting base (800) is fixedly provided on the outer wall of the focusing housing (200) on the side of the adjusting member (705). A locking bolt (801) is provided on the mounting base (800), and the locking bolt (801) passes through the mounting base (800) and is threadedly connected to the mounting base (800).
5. The COB light source focusing enhancement device according to claim 1, characterized in that: The inner side of the opening end of the focusing shell (200) is provided with an installation groove (201), the grid plate (500) is disposed in the installation groove (201), the grid plate (500) and the installation groove (201) are adapted to each other, and a first threaded hole (202) is provided on the inner wall of the opening of the installation groove (201), and the protective cover (600) is threadedly connected to the first threaded hole (202).
6. The COB light source focusing enhancement device according to claim 1, characterized in that: The protective cover (600) is composed of an edge sealing plate (601), an external threaded sleeve (602) and a transparent cover (603). The edge sealing plate (601) is an annular plate structure. An external threaded sleeve (602) is fixedly connected to one end of the edge sealing plate (601). The outer wall of the external threaded sleeve (602) is threadedly connected to the inner wall of the first threaded hole (202). A transparent cover (603) is fixedly installed on the inner wall of the edge sealing plate (601).
7. The COB light source focusing enhancement device according to claim 1, characterized in that: An observation port (203) is provided on the outer wall of the focusing housing (200). The observation port (203) extends into the interior of the focusing housing (200). A transparent plate (205) is fixedly provided on the inner wall of the observation port (203). An observation scale (204) is provided on the outer wall of the focusing housing (200) to the side of the observation port (203).
8. The COB light source focusing enhancement device according to claim 1, characterized in that: Two connecting plates (101) are fixedly installed on the outer wall of the light source body (100), and the two connecting plates (101) are symmetrically arranged on both sides of the outer wall of the light source body (100).
