Anti-clogging boiler burner nozzle
Patent Information
- Application Number
- CN202522134844.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0003]现有锅炉燃烧器喷嘴在使用过程中,由于燃料中常夹杂粉尘、杂质,且锅炉停机时外界灰尘易进入喷嘴及连接管道内部,极易造成喷嘴堵塞;堵塞后的喷嘴会导致燃料输送不畅,引发燃烧不充分、火焰不稳定等问题,严重时需停机拆解清理,影响锅炉连续运行效率
[0012] Compared with the prior art, the beneficial effects of this utility model are: the telescopic protection component and the dustproof component work together to achieve a dual anti-clogging function of nozzle telescopic protection and dustproofing at the end of the output pipe, effectively reducing impurities from entering the nozzle and the inside of the output pipe, and ensuring the normal operation of the nozzle.
Smart Images

Figure CN224920400U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of boiler burner nozzles, specifically relating to an anti-clogging boiler burner nozzle. Background Technology
[0002] Boiler burner nozzles are the core components of a boiler combustion system. Their main function is to precisely mix and atomize fuel (such as oil or gas) with combustion air, and then inject it into the furnace at a specific shape and angle at high speed to form a stable and efficient flame. Their design directly determines combustion efficiency, pollutant emission levels, and equipment operational stability, making them a key device for ensuring the safe, economical, and clean operation of the boiler.
[0003] During use, existing boiler burner nozzles are prone to clogging due to dust and impurities often mixed in with the fuel, and external dust can easily enter the nozzles and connecting pipes when the boiler is shut down. Clogged nozzles can lead to poor fuel delivery, incomplete combustion, unstable flames, and other problems. In severe cases, the boiler needs to be shut down for disassembly and cleaning, which affects the continuous operating efficiency of the boiler. Utility Model Content
[0004] The purpose of this invention is to provide an anti-clogging boiler burner nozzle, which aims to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A clog-resistant boiler burner nozzle, comprising, The support mechanism includes a furnace wall, an output pipe that communicates with the output end of the burner and extends into the interior of the boiler, a movable tube body that is movably installed inside the output pipe, and a nozzle fixed to the end of the movable tube body. The anti-clogging mechanism includes a telescopic protection component for extending and retracting the nozzle, and a dustproof component used in conjunction with the telescopic protection component to prevent dust from entering and exiting the end of the output pipe.
[0006] As a preferred embodiment of this utility model, the telescopic protection component includes a mounting bracket fixed to one side of the furnace wall, a drive wheel rotatably mounted inside the mounting bracket, a concave tooth groove formed on the surface of the movable tube and used in conjunction with the drive wheel, and a motor fixed to one side of the furnace wall for driving the drive wheel to rotate.
[0007] As a preferred embodiment of this utility model, the bottom of the output tube is provided with a connecting groove that cooperates with the rotation of the drive wheel, and the drive wheel is engaged with the inside of the concave tooth groove through the connecting groove.
[0008] In a preferred embodiment of this utility model, a worm is fixedly installed at the output end of the motor, and a worm wheel is fixedly installed on the drive wheel via a connecting rod, with the worm meshing with the worm wheel.
[0009] As a preferred embodiment of this utility model, the dustproof component includes two dustproof covers for opening and closing the end of the output tube, a side plate fixed to the surface of the dustproof cover, and a return spring fixed between the side plate and the surface of the output tube and maintaining the pulling of the two dustproof covers. The dust cover has a semi-circular structure and its inner side is arc-shaped, so that the nozzle can squeeze the dust cover outward and unfold at the same time.
[0010] As a preferred embodiment of this utility model, the top and bottom ends of the dust cover are respectively fixedly installed with a protruding plate, a fixing block respectively fixed to the top and bottom of the output tube, and a positioning rod fixed to the end of the fixing block and used in conjunction with the protruding plate to limit the position of the dust cover. The surface of the convex plate is provided with a positioning hole, and the end of the positioning rod passes through the positioning hole.
[0011] As a preferred embodiment of this utility model, a sealing protrusion is fixedly installed on one side of the two dust covers that are close to each other, and a sealing groove is opened on the other side to cooperate with the sealing protrusion and enhance the sealing performance of the two dust covers.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the telescopic protection component and the dustproof component work together to achieve a dual anti-clogging function of nozzle telescopic protection and dustproofing at the end of the output pipe, effectively reducing impurities from entering the nozzle and the inside of the output pipe, and ensuring the normal operation of the nozzle. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the telescopic protective component of this utility model; Figure 3 This is a schematic diagram of the dustproof component structure of this utility model; Figure 4 This is a schematic diagram of the sealing groove structure of this utility model.
[0014] In the diagram: 100, Support mechanism; 110, Furnace wall; 120, Output pipe; 130, Moving pipe body; 140, Nozzle; 200, Anti-blocking mechanism; 210, Telescopic protection component; 211, Mounting bracket; 212, Drive wheel; 213, Gear groove; 214, Motor; 215, Worm gear; 216, Worm wheel; 220, Dustproof component; 221, Dustproof cover; 222, Side plate; 223, Return spring; 224, Protruding plate; 225, Fixing block; 226, Positioning rod; 227, Sealing protrusion; 228, Sealing groove. Detailed Implementation
[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0018] Reference Figures 1-4 This is an embodiment of the present invention, which provides an anti-clogging boiler burner nozzle, comprising: The support mechanism 100 includes a furnace wall 110, an output pipe 120 that communicates with the output end of the burner and extends into the interior of the boiler, a movable pipe body 130 that is movably installed inside the output pipe 120, and a nozzle 140 that is fixed to the end of the movable pipe body 130. The anti-clogging mechanism 200 includes a telescopic protection component 210 for extending and retracting the nozzle 140, and a dustproof component 220 used in conjunction with the telescopic protection component 210 to prevent dust from being opened and closed at the end of the output pipe 120.
[0019] The telescopic protection component 210 works in conjunction with the dustproof component 220 to achieve a dual anti-clogging function of telescopic protection for the nozzle 140 and dustproof protection for the end of the output pipe 120, effectively reducing the entry of impurities into the nozzle 140 and the output pipe 120, and ensuring the normal operation of the nozzle.
[0020] Specifically, the telescopic protection component 210 includes a mounting bracket 211 fixed to one side of the furnace wall 110, a drive wheel 212 rotatably mounted on the inner side of the mounting bracket 211 via a connecting rod, a groove 213 formed on the surface of the moving tube 130 and used in conjunction with the drive wheel 212, and a motor 214 fixed to one side of the furnace wall 110 for driving the drive wheel 212 to rotate. The groove 213 extends along its axis.
[0021] Among them, the motor 214 drives the drive wheel 212 to rotate, and the drive wheel 212 meshes with the concave tooth groove 213 on the surface of the moving tube 130 to drive the extension and retraction of the nozzle 140, so as to realize the extension of the nozzle 140 when working and the retraction protection when idle, thereby reducing the risk of blockage.
[0022] Furthermore, the bottom of the output tube 120 is provided with a connecting groove that cooperates with the rotation of the drive wheel 212, and the drive wheel 212 is engaged with the inside of the concave tooth groove 213 through the connecting groove.
[0023] Preferably, a worm gear 215 is fixedly installed at the output end of the motor 214, and a worm wheel 216 is fixedly installed on the drive wheel 212 through a connecting rod, with the worm gear 215 meshing with the worm wheel 216.
[0024] Among them, the worm 215 at the output end of the motor 214 meshes with the worm wheel 216 on the connecting rod of the drive wheel 212. By utilizing the speed reduction and torque increase characteristics of the worm gear transmission, not only can the output speed of the motor 214 be reduced to accurately control the extension and retraction speed of the nozzle 140, but the transmission torque can also be increased to ensure that the moving tube 130 has sufficient power to drive the nozzle 140 to extend and retract, so as to adapt to different working conditions.
[0025] Furthermore, the dustproof component 220 includes two dustproof covers 221 for opening and closing the end of the output tube 120, a side plate 222 fixed to the surface of the dustproof cover 221, and a return spring 223 fixed between the side plate 222 and the surface of the output tube 120 and holding the two dustproof covers 221 in a pulling motion.
[0026] The dust cover 221 has a semi-circular structure and its inner side is arc-shaped, so that the nozzle 140 can squeeze the dust cover 221 outward and unfold at the same time.
[0027] Among them, the two dust covers 221 can open and close to prevent dust from the end of the output tube 120. The return spring 223 applies a pulling force to the dust cover 221 through the side plate 222 to ensure that the dust cover 221 is stably closed when idle. The inner arc surface design of the dust cover 221 allows the dust cover 221 to be smoothly squeezed to unfold outward when the nozzle 140 is extended, which does not affect the operation of the nozzle 140 and can be quickly closed to prevent dust after the nozzle 140 retracts.
[0028] Specifically, the top and bottom of the dust cover 221 are respectively fixedly installed with a protruding plate 224, a fixing block 225 fixed to the top and bottom of the output tube 120 respectively, and a positioning rod 226 fixed to the end of the fixing block 225 and used in conjunction with the protruding plate 224 to limit the position of the dust cover 221.
[0029] The surface of the protruding plate 224 is provided with a positioning hole, and the end of the positioning rod 226 passes through the positioning hole.
[0030] The positioning rod 226 passes through the positioning hole on the protrusion 224, which guides and limits the opening and closing movement of the dust cover 221, preventing the dust cover 221 from shifting when opening and closing, ensuring that it always accurately corresponds to the end of the output tube 120, and improving the reliability of dust protection.
[0031] Furthermore, a sealing strip 227 is fixedly installed on one side of the two dust covers 221 that are close to each other, and a sealing groove 228 is opened on the other side to cooperate with the sealing strip 227 to enhance the sealing performance of the two dust covers 221.
[0032] Among them, the sealing protrusion 227 cooperates with the sealing groove 228. When the dust cover 221 is closed, the sealing protrusion 227 is embedded in the sealing groove 228, which greatly improves the sealing performance between the two dust covers 221, effectively preventing small impurities from entering the output pipe 120 from the gap of the dust cover 221, and further enhancing the anti-clogging effect.
[0033] When in use, the motor 214 is started, which drives the worm gear 215 to rotate. The worm gear 215 drives the worm wheel 216 and the drive wheel 212 to rotate. The drive wheel 212 meshes with the groove 213 of the moving tube 130, causing the moving tube 130 and the nozzle 140 to extend outwards from the output tube 120. During the extension of the nozzle 140, the inner arc surface of the dust cover 221 is squeezed, causing the two dust covers 221 to overcome the tension of the return spring 223 and unfold outwards until the nozzle 140 reaches the working position, and the burner begins to output fuel combustion through the nozzle 140.
[0034] After combustion, the control motor 214 reverses, and the drive wheel 212 rotates in the opposite direction, driving the moving tube 130 and nozzle 140 to retract into the output tube 120. As the nozzle 140 retracts, the reset spring 223 pulls the dust cover 221 to reset and close through the side plate 222, and the sealing protrusion 227 is embedded in the sealing groove 228 to achieve dust prevention at the end of the output tube 120, thus completing one working cycle.
[0035] In summary, the telescopic protection component 210 and the dustproof component 220 work together to achieve a dual anti-clogging function of telescopic protection for the nozzle 140 and dustproof protection for the end of the output pipe 120, effectively reducing the entry of impurities into the nozzle 140 and the output pipe 120, and ensuring the normal operation of the nozzle.
[0036] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0037] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0038] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A clog-resistant boiler burner nozzle, characterized in that: include, The support mechanism (100) includes a furnace wall (110), an output pipe (120) that communicates with the output end of the burner and extends into the interior of the boiler, a movable tube (130) that is movably installed inside the output pipe (120), and a nozzle (140) fixed to the end of the movable tube (130). The anti-clogging mechanism (200) includes a telescopic protection component (210) for extending and retracting the nozzle (140), and a dustproof component (220) used in conjunction with the telescopic protection component (210) to prevent dust from opening and closing the end of the output pipe (120).
2. The anti-clogging boiler burner nozzle according to claim 1, characterized in that: The telescopic protective component (210) includes a mounting bracket (211) fixed to one side of the furnace wall (110), a drive wheel (212) rotatably mounted inside the mounting bracket (211), a groove (213) formed on the surface of the movable tube (130) and used in conjunction with the drive wheel (212), and a motor (214) fixed to one side of the furnace wall (110) for driving the drive wheel (212) to rotate.
3. The anti-clogging boiler burner nozzle according to claim 2, characterized in that: The bottom of the output tube (120) is provided with a connecting groove for the rotation of the drive wheel (212), and the drive wheel (212) is engaged with the inside of the concave tooth groove (213) through the connecting groove.
4. The anti-clogging boiler burner nozzle according to claim 3, characterized in that: The output end of the motor (214) is fixedly mounted with a worm (215), and the drive wheel (212) is fixedly mounted with a worm wheel (216) through a connecting rod. The worm (215) meshes with the worm wheel (216).
5. The anti-clogging boiler burner nozzle according to claim 4, characterized in that: The dustproof component (220) includes two dustproof covers (221) for opening and closing the end of the output tube (120), a side plate (222) fixed to the surface of the dustproof cover (221), and a return spring (223) fixed between the side plate (222) and the surface of the output tube (120) and holding the two dustproof covers (221) pulled. The dust cover (221) has a semi-circular structure and its inner side is arc-shaped, so that the nozzle (140) can squeeze the dust cover (221) outward and unfold at the same time.
6. The anti-clogging boiler burner nozzle according to claim 5, characterized in that: The dust cover (221) is fixedly installed with a protruding plate (224) at the top and bottom, a fixing block (225) fixed to the top and bottom of the output pipe (120), and a positioning rod (226) fixed to the end of the fixing block (225) and used in conjunction with the protruding plate (224) to limit the position of the dust cover (221). The surface of the protruding plate (224) is provided with a positioning hole, and the end of the positioning rod (226) passes through the positioning hole.
7. A clog-resistant boiler burner nozzle according to claim 6, characterized in that: A sealing strip (227) is fixedly installed on one side of the two dust covers (221) that are close to each other, and a sealing groove (228) is opened on the other side to cooperate with the sealing strip (227) to enhance the sealing of the two dust covers (221).