A flame stabilizing device for a combustion chamber of a wall-hung boiler
Patent Information
- Application Number
- CN202522599039.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-08
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-08
AI Technical Summary
[0003]现有壁挂炉稳焰装置中的引风机通常无法调节与火焰的距离,这带来了几个弊端
一、本实用新型通过电机的输出端带动皮带轮转动,皮带轮转到的同时带动底部的螺纹杆进行转动,螺纹杆通过表面螺纹的作用带动安装板进行上下移动,能够使得装置调节至不同的高度,对火焰的变化实时调整气流的分布,从而增加火焰的稳定性,通过连接管与元件箱相连通,可以使元件箱对水的分布进行控制,通过火感焰针燃烧挡板的阻拦使得内部形成燃烧室,通过换热器的作用对火感焰针产生的热量进行换热。
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Figure CN224920409U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a flame stabilizing device for the combustion chamber of a wall-hung boiler, belonging to the technical field of flame stabilizing devices. Background Technology
[0002] A wall-hung boiler is a heating system that uses natural gas, liquefied petroleum gas (LPG), or electricity as its energy source, and is widely used in residential and commercial buildings. Its working principle involves generating heat through gas combustion or electric heating, then transferring the heat to water via a heat exchanger to provide indoor heating and domestic hot water. With increasing awareness of energy conservation and environmental protection, wall-hung boilers have adopted advanced combustion technology, thermal efficiency control systems, and intelligent adjustment functions, significantly improving the energy utilization rate and operational stability of the equipment. Furthermore, wall-hung boilers are compact, flexible in installation, and easy to operate, making them an important solution for modern families' heating and hot water needs.
[0003] The induced draft fan in existing wall-hung boiler flame stabilization devices typically cannot adjust its distance from the flame, which leads to several drawbacks. First, the fan's speed and volume are fixed, making it impossible to adjust the airflow distribution in real time according to flame changes, thus limiting flame stability. When the load changes or the gas supply fluctuates, the flame may become unstable, affecting combustion efficiency and heat exchange. Second, the fixed airflow and speed may cause overheating or uneven cooling in some areas, further affecting the uniformity and efficiency of the combustion process. This unadjustable design limits the equipment's adaptability to different operating conditions, increases energy consumption and maintenance costs, and may also reduce the overall safety and reliability of the equipment.
[0004] To address this, a flame stabilization device for the combustion chamber of a wall-hung boiler is proposed. Utility Model Content
[0005] In view of this, the present invention provides a flame stabilizing device for the combustion chamber of a wall-hung boiler to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial option.
[0006] The technical solution of this utility model is achieved as follows: a flame stabilizing device for the combustion chamber of a wall-hung boiler, comprising: A wall-mounted assembly includes a housing, a control panel is provided on the front side of the housing, the surface of the control panel is threadedly connected to the housing by multiple fastening screws, a display screen is fixedly mounted on the surface of the control panel, and multiple operation buttons are fixedly mounted on the front side of the control panel.
[0007] A flame stabilization assembly includes a threaded rod, which is movably connected to the left and right sides of the top of the inner cavity of the housing via a rotating shaft. A blocking block is fixedly installed at the bottom of the threaded rod, and a mounting plate is threadedly connected to the surface of the threaded rod. An air inlet is provided at the bottom of the mounting plate.
[0008] More preferably, a component box is fixedly installed at the bottom of the inner cavity of the outer shell, and a connecting pipe is provided at the bottom of the outer shell, and the number of connecting pipes is four, which are equally distributed at the bottom of the outer shell.
[0009] More preferably, a flame-sensing needle is fixedly installed on the top of the component box, and baffles are fixedly installed on both the left and right sides of the flame-sensing needle.
[0010] More preferably, a heat exchanger is fixedly installed on the top of the baffle, and heat exchange tubes are connected to both the left and right sides of the heat exchanger. The end of the heat exchange tube away from the heat exchanger is connected to the component box.
[0011] More preferably, a protective shell is fixedly installed on the top of the outer shell, and pulleys are movably connected to the left and right sides of the bottom inner side of the protective shell through a rotating shaft. The two pulleys are connected by belt drive. The pulleys are fixedly connected to the threaded rod. A motor is fixedly installed on the top of the protective shell, and the output end of the motor is fixedly connected to the pulleys.
[0012] More preferably, a flame stabilizing box is fixedly installed on the top of the mounting plate, and U-shaped plates are fixedly installed on both the left and right sides of the inner side of the flame stabilizing box. A filter screen is slidably connected to the inner side of the U-shaped plate, a C-shaped plate is fixedly installed on the top of the inner side of the flame stabilizing box, and an induced draft fan is fixedly installed on the bottom of the C-shaped plate.
[0013] More preferably, the top of the flame stabilizer box is connected to a guide tube, which penetrates the outer shell and extends to the top of the protective shell.
[0014] More preferably, a maintenance plate is provided on the front side of the flame stabilizing box, and the surface of the maintenance plate is threadedly connected to the flame stabilizing box by a plurality of fastening screws.
[0015] The present invention has the following advantages due to the adoption of the above technical solution: I. This utility model uses the output end of a motor to drive a pulley to rotate. As the pulley rotates, it drives the threaded rod at the bottom to rotate. The threaded rod, through the action of its surface threads, drives the mounting plate to move up and down, allowing the device to be adjusted to different heights. It can adjust the airflow distribution in real time according to changes in the flame, thereby increasing the stability of the flame. It is connected to the component box through a connecting pipe, which allows the component box to control the distribution of water. The combustion baffle of the flame-sensing needle creates a combustion chamber inside, and the heat generated by the flame-sensing needle is exchanged through a heat exchanger.
[0016] II. This utility model uses an induced draft fan to generate suction, which draws the airflow and flue gas from the combustion chamber into the flame stabilization box through the air inlet. The flame generated by the flame-sensing needle is affected by the guided airflow, making the flame more stable during combustion. The exhaust gas generated during combustion is discharged through the guide tube, avoiding pollution to the external environment. The threaded connection between the inspection plate and the flame stabilization box facilitates maintenance by the staff.
[0017] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention; Figure 2 This is a second-view three-dimensional structural diagram of the present invention; Figure 3 This is a schematic diagram of the lower structure of the present invention after the panel has been removed; Figure 4 This is a schematic diagram showing the removal of the protective box structure of this utility model; Figure 5 This is a schematic diagram of the lifting component structure of this utility model; Figure 6 This is a schematic diagram of the flame stabilization component of this utility model.
[0020] Reference numerals: 100, wall-mounted assembly; 101, outer casing; 102, control panel; 103, display screen; 104, operation button; 105, connecting pipe; 106, component box; 107, flame sensor needle; 108, baffle; 109, heat exchanger; 110, heat exchange tube; 200, flame stabilization assembly; 201, threaded rod; 202, mounting plate; 203, flame stabilization box; 204, barrier block; 205, U-shaped plate; 206, filter screen; 207, C-shaped plate; 208, exhaust fan; 209, guide tube; 210, pulley; 211, inspection plate; 212, protective shell; 213, motor; 214, air inlet. Detailed Implementation
[0021] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0022] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0023] Example 1 Figure 1-6 As shown, this utility model embodiment provides a combustion chamber flame stabilization device for a wall-mounted boiler, including: a wall-mounted assembly 100, which includes a housing 101, a control panel 102 disposed on the front side of the housing 101, the surface of the control panel 102 being threadedly connected to the housing 101 by a plurality of fastening screws, a display screen 103 fixedly mounted on the surface of the control panel 102, and a plurality of operation buttons 104 fixedly mounted on the front side of the control panel 102; and a flame stabilization assembly 200, which includes a threaded rod 201, which is movably connected to the left and right sides of the top of the inner cavity of the housing 101 via a rotating shaft, a blocking block 204 fixedly mounted on the bottom of the threaded rod 201, and a mounting plate 202 threadedly connected to the surface of the threaded rod 201, the bottom of the mounting plate 202 having an opening. The air inlet 214 and the top of the outer casing 101 are fixedly mounted with a protective shell 212. The left and right sides of the bottom inner side of the protective shell 212 are movably connected to pulleys 210 through rotating shafts. The two pulleys 210 are connected by belt drive. The pulleys 210 are fixedly connected to the threaded rod 201. The top of the protective shell 212 is fixedly mounted with a motor 213. The output end of the motor 213 is fixedly connected to the pulleys 210. The output end of the motor 213 drives the pulleys 210 to rotate. When the pulleys 210 rotate, they drive the threaded rod 201 at the bottom to rotate. The threaded rod 201 drives the mounting plate 202 to move up and down through the surface threads. This allows the device to be adjusted to different heights and the airflow distribution to be adjusted in real time according to the changes in the flame, thereby increasing the stability of the flame.
[0024] In this embodiment, preferably, a component box 106 is fixedly installed at the bottom of the inner cavity of the outer shell 101, and a connecting pipe 105 is provided at the bottom of the outer shell 101. The number of connecting pipes 105 is four, which are evenly distributed at the bottom of the outer shell 101. The component box 106 can be connected to the connecting pipe 105, so that the component box 106 can control the distribution of water.
[0025] In this embodiment, preferably, a flame-sensing needle 107 is fixedly installed on the top of the component box 106, and baffles 108 are fixedly installed on both the left and right sides of the flame-sensing needle 107. The flame-sensing needle 107 is blocked by the combustion baffles 108, so that a combustion chamber is formed inside. The heat generated by the flame-sensing needle 107 is exchanged through the heat exchanger 109.
[0026] In this embodiment, preferably, a heat exchanger 109 is fixedly installed on the top of the baffle 108, and heat exchange tubes 110 are connected to both the left and right sides of the heat exchanger 109. The end of the heat exchange tube 110 away from the heat exchanger 109 is connected to the component box 106. The heat exchange material can be discharged and entered through the heat exchange tube 110.
[0027] In this embodiment, preferably, a flame stabilizing box 203 is fixedly installed on the top of the mounting plate 202, and U-shaped plates 205 are fixedly installed on both the left and right sides of the inner side of the flame stabilizing box 203. A filter screen 206 is slidably connected to the inner side of the U-shaped plate 205. A C-shaped plate 207 is fixedly installed on the top of the inner side of the flame stabilizing box 203, and an induced draft fan 208 is fixedly installed on the bottom of the C-shaped plate 207. The induced draft fan 208 generates suction, and the airflow and flue gas in the combustion chamber are drawn into the flame stabilizing box 203 through the air inlet 214. The flame generated by the flame-sensing needle 107 is affected by the guided airflow, making the flame more stable during combustion.
[0028] In this embodiment, preferably, the top of the flame stabilizing box 203 is connected to a guide tube 209, which penetrates the outer shell 101 and extends to the top of the protective shell 212. The exhaust gas generated during combustion is discharged through the guide tube 209 to avoid pollution of the external environment.
[0029] In this embodiment, preferably, a maintenance plate 211 is provided on the front side of the flame stabilizing box 203. The surface of the maintenance plate 211 is threadedly connected to the flame stabilizing box 203 by a plurality of fastening screws. The threaded connection between the maintenance plate 211 and the flame stabilizing box 203 facilitates the maintenance of the equipment by the staff.
[0030] When this utility model is in operation: firstly, by operating the component box 106 via the operation button 104, water is drawn into the connecting pipe 105 at the bottom of the outer shell 101 to complete the water filling operation and to start the flame sensor 107 for combustion; The water drawn in is guided through heat exchange tube 110 into heat exchanger 109 for heat exchange treatment, and the water that has undergone heat exchange is discharged through heat exchange tube 110 on the other side. The output of motor 213 drives pulley 210 to rotate. Simultaneously, pulley 210 rotates, causing threaded rod 201 at the bottom to rotate. The threaded rod 201, through its surface threads, moves mounting plate 202 up and down, allowing the device to be adjusted to different heights. This enables real-time adjustment of airflow distribution to respond to changes in the flame, thereby increasing flame stability. Connected to component box 106 via connecting pipe 105, component box 106 can control water distribution. The combustion baffle 108 of flame-sensing needle 107 creates a combustion chamber inside, and heat exchanger 109 exchanges the heat generated by flame-sensing needle 107. The induced draft fan 208 generates suction, and the airflow and flue gas in the combustion chamber are drawn into the flame stabilizer box 203 through the air inlet 214. The flame generated by the flame-sensing needle 107 is affected by the guided airflow, making the flame more stable during combustion. The exhaust gas generated during combustion is discharged through the guide tube 209 to avoid pollution of the external environment. The threaded connection between the inspection plate 211 and the flame stabilizer box 203 makes it convenient for staff to inspect and maintain the equipment.
[0031] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A flame stabilizing device for the combustion chamber of a wall-hung boiler, characterized in that, include: A wall-mounted assembly (100) includes a housing (101), a control panel (102) is provided on the front side of the housing (101), the surface of the control panel (102) is threadedly connected to the housing (101) by a plurality of fastening screws, a display screen (103) is fixedly mounted on the surface of the control panel (102), and a plurality of operation buttons (104) are fixedly mounted on the front side of the control panel (102). The flame stabilizing assembly (200) includes a threaded rod (201), which is movably connected to the left and right sides of the top of the inner cavity of the outer shell (101) via a rotating shaft. A blocking block (204) is fixedly installed at the bottom of the threaded rod (201), and a mounting plate (202) is threadedly connected to the surface of the threaded rod (201). An air inlet (214) is opened at the bottom of the mounting plate (202).
2. The combustion chamber flame stabilizing device for a wall-hung boiler according to claim 1, characterized in that: A component box (106) is fixedly installed at the bottom of the inner cavity of the outer shell (101). A connecting pipe (105) is provided at the bottom of the outer shell (101), and there are four connecting pipes (105) distributed at equal intervals at the bottom of the outer shell (101).
3. The combustion chamber flame stabilizing device for a wall-hung boiler according to claim 2, characterized in that: A flame sensor (107) is fixedly installed on the top of the component box (106), and baffles (108) are fixedly installed on both the left and right sides of the flame sensor (107).
4. The combustion chamber flame stabilizing device for a wall-hung boiler according to claim 3, characterized in that: A heat exchanger (109) is fixedly installed on the top of the baffle (108). Heat exchange tubes (110) are connected to both the left and right sides of the heat exchanger (109). The end of the heat exchange tube (110) away from the heat exchanger (109) is connected to the component box (106).
5. The combustion chamber flame stabilizing device for a wall-hung boiler according to claim 1, characterized in that: A protective shell (212) is fixedly installed on the top of the outer shell (101). The left and right sides of the bottom inner side of the protective shell (212) are movably connected to pulleys (210) through a rotating shaft. The two pulleys (210) are connected by belt drive. The pulleys (210) are fixedly connected to the threaded rod (201). A motor (213) is fixedly installed on the top of the protective shell (212). The output end of the motor (213) is fixedly connected to the pulleys (210).
6. The combustion chamber flame stabilizing device for a wall-hung boiler according to claim 1, characterized in that: A flame stabilizer box (203) is fixedly installed on the top of the mounting plate (202). U-shaped plates (205) are fixedly installed on both the left and right sides of the inner side of the flame stabilizer box (203). A filter screen (206) is slidably connected to the inner side of the U-shaped plate (205). A C-shaped plate (207) is fixedly installed on the top of the inner side of the flame stabilizer box (203). An induced draft fan (208) is fixedly installed on the bottom of the C-shaped plate (207).
7. The combustion chamber flame stabilizing device for a wall-hung boiler according to claim 6, characterized in that: The top of the flame stabilizer box (203) is connected to a guide tube (209), which penetrates the outer shell (101) and extends to the top of the protective shell (212).
8. The combustion chamber flame stabilizing device for a wall-hung boiler according to claim 6, characterized in that: A maintenance plate (211) is provided on the front side of the flame stabilizer (203), and the surface of the maintenance plate (211) is threadedly connected to the flame stabilizer (203) by a plurality of fastening screws.