Resistance crude oil heating jacket furnace
Patent Information
- Application Number
- CN202522245452.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-23
AI Technical Summary
针对现有技术的不足,本实用新型提供了电阻式原油加热水套炉,以解决背景技术中提出的通过燃料燃烧进行加热,使得设备在加热过程中会产生大量烟气,烟气排出时会导致对空气造成污染的问题
该电阻式原油加热水套炉,在炉体中添加适量的水,将外界电源线插入到插座上,以此对电热器进行供电,以此使得电热器电阻发热,以此对水进行加热,继而使得高温水蒸气对管道进行加热,管道的两端均与输油管相连接,原油从管道的进油端流入,继而流过管道,最后从管道的出油端流出,以此达到对原油进行加热的目的,以此达到避免因排放烟气,导致空气污染的目的。
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Figure CN224920596U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oilfield equipment technology, specifically to a resistance-type crude oil heating water jacket furnace. Background Technology
[0002] A water-jacketed heating furnace is a type of furnace that indirectly heats crude oil using water as a heat carrier. It consists of a water jacket, boiling tubes, circulating oil pipes, burners, and safety accessories. It is mainly used in oil well sites and oil pipelines to heat crude oil, reducing its viscosity and increasing its fluidity.
[0003] In existing technologies, heating is generally achieved through fuel combustion, which generates a large amount of flue gas during the heating process. When the flue gas is discharged, it causes air pollution. Therefore, a cleaner water-jacketed heating furnace is needed. Utility Model Content
[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a resistance-type crude oil heating water jacket furnace, which solves the problem mentioned in the background technology that heating by fuel combustion generates a large amount of flue gas during the heating process, causing air pollution when the flue gas is discharged.
[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a resistance-type crude oil heating water jacket furnace, comprising a furnace body and a pipeline. One end of the furnace body has an inlet and an outlet. One end of the pipeline passes through the inlet into the furnace body, bends inside the furnace body, and extends out from the outlet. The pipeline is welded to the inlet and the outlet. A pressure relief valve is installed at the top of the furnace body, and the sensing end of the pressure relief valve is connected to the interior of the furnace body. One end of the furnace body has an arc-shaped through groove. A sealing plate that matches the arc-shaped through groove is bolted to the outer wall of the furnace body. An electric heater connected to the interior of the furnace body is installed on the sealing plate. The electric heater is close to the inner lower side wall of the furnace body. The end of the sealing plate away from the electric heater has a socket electrically connected to the electric heater.
[0006] By adopting the above technical solution, an appropriate amount of water is added to the furnace body, and an external power cord is plugged into a socket to supply power to the electric heater. This causes the electric heater to generate heat through resistance, which in turn heats the water. The high-temperature steam then heats the pipes. Both ends of the pipes are connected to oil pipelines. Crude oil flows in from the inlet end of the pipes, then flows through the pipes, and finally flows out from the outlet end of the pipes. This achieves the purpose of heating the crude oil and avoids air pollution caused by the emission of flue gas.
[0007] Optionally, the sealing plate is provided with a sealing gasket at one end near the furnace body, with one end of the sealing gasket tightly attached to the furnace body.
[0008] By adopting the above technical solution, the sealing gasket is used to improve the sealing performance between the sealing plate and the furnace body, prevent water leakage, and reduce water loss.
[0009] Optionally, the outer wall of the furnace body is provided with an upper connecting pipe and a lower connecting pipe, which are located near the top and bottom of the furnace body, respectively, and one end of the upper connecting pipe and the lower connecting pipe is connected to a liquid level pipe.
[0010] By adopting the above technical solution, the upper connecting pipe and the lower connecting pipe are used to facilitate the flow of water in the furnace body into the liquid level pipe, so that the water level in the liquid level pipe is equal to the water level in the furnace body, thereby making it easier for personnel to observe the water level height in the furnace body.
[0011] Optionally, the level gauge has a scale on its outer wall.
[0012] By adopting the above technical solution, the scale is used to facilitate personnel to observe the specific height of the water level in the furnace, making it easier for personnel to accurately adjust the water level.
[0013] Optionally, two opposing support frames are welded to the outer wall of the furnace body, and bases are welded to the bottom of the two support frames. Mounting holes are provided at the four corners of the bases.
[0014] By adopting the above technical solution, the support frame and the base cooperate to support the equipment, and the mounting holes are used to facilitate the installation of the equipment in a designated position, thereby improving the stability of the equipment.
[0015] Optionally, a thermometer is installed on the outer wall of the furnace body, and the sensing probe of the thermometer extends into the interior of the furnace body.
[0016] By adopting the above technical solution, the thermometer is used to monitor the temperature in the furnace in real time, so that the temperature in the furnace is kept within a suitable range. When the temperature in the furnace is too low or too high, it is convenient for personnel to adjust the temperature or to adjust for faults.
[0017] Optionally, the top and bottom of the furnace body are respectively provided with a water inlet pipe and a drain pipe, and both the water inlet pipe and the drain pipe are provided with a sealing cap. The inner side wall of the sealing cap is provided with an internal thread, and the outer wall of the water inlet pipe and the drain pipe is provided with an external thread. Both the water inlet pipe and the drain pipe are threadedly connected to the sealing cap.
[0018] By adopting the above technical solution, the water inlet pipe and the water outlet pipe are used to supply water to and drain water from the furnace body, which facilitates the adjustment of the water level. The sealing cover is used to seal the water inlet pipe and the water outlet pipe to prevent water from overflowing.
[0019] (III) Beneficial Effects In summary, this utility model has at least one of the following beneficial technical effects: This resistance-type crude oil heating water jacket furnace adds an appropriate amount of water to the furnace body and plugs an external power cord into a socket to supply power to the electric heater. This causes the electric heater to generate resistance and heat the water, which in turn generates high-temperature steam to heat the pipeline. Both ends of the pipeline are connected to oil pipelines. Crude oil flows in from the inlet end of the pipeline, then flows through the pipeline, and finally flows out from the outlet end of the pipeline. This achieves the purpose of heating the crude oil and avoids air pollution caused by the emission of flue gas. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the first side view of the present invention; Figure 2 This is a schematic diagram of the second side view of the present invention; Figure 3 This is a first cross-sectional view of the present invention. Figure 4 This is a partial cross-sectional view of the present invention.
[0021] In the diagram: 1. Furnace body; 2. Pipe; 3. Pressure relief valve; 4. Sealing plate; 5. Electric heater; 6. Socket; 7. Sealing gasket; 8. Upper connecting pipe; 9. Lower connecting pipe; 10. Liquid level pipe; 11. Scale; 12. Support frame; 13. Base; 14. Mounting hole; 15. Thermometer; 16. Water inlet pipe; 17. Drain pipe; 18. Sealing cover. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] The present invention will be further described in detail below with reference to the accompanying drawings.
[0024] Reference Figures 1-4A resistance-type crude oil heating water jacket furnace includes a furnace body 1 and a pipe 2. One end of the furnace body 1 has an inlet and an outlet. One end of the pipe 2 passes through the inlet into the furnace body 1, bends inside the furnace body 1, and extends out from the outlet. The pipe 2 is welded to the inlet and outlet. A pressure relief valve 3 is installed at the top of the furnace body 1, and the sensing end of the pressure relief valve 3 is connected to the interior of the furnace body 1. One end of the furnace body 1 has an arc-shaped through groove. A sealing plate 4, which mates with the arc-shaped through groove, is bolted to the outer wall of the furnace body 1. An electric heater 5, which connects to the interior of the furnace body 1, is installed on the sealing plate 4. The electric heater 5 is located near the interior of the furnace body 1. On the lower side wall, at the end of the sealing plate 4 furthest from the electric heater 5, there is a socket 6 that is electrically connected to the electric heater 5. An appropriate amount of water is added to the furnace body 1, and an external power cord is plugged into the socket 6 to supply power to the electric heater 5, thereby causing the electric heater 5 to generate resistance and heat the water. This, in turn, causes the high-temperature steam to heat the pipe 2. Both ends of the pipe 2 are connected to the oil pipeline. Crude oil flows in from the oil inlet end of the pipe 2, then flows through the pipe 2, and finally flows out from the oil outlet end of the pipe 2, thereby achieving the purpose of heating the crude oil and avoiding air pollution caused by the emission of flue gas.
[0025] Reference Figure 4 The sealing plate 4 has a sealing gasket 7 at one end near the furnace body 1. One end of the sealing gasket 7 is in close contact with the furnace body 1. The sealing gasket 7 is used to improve the sealing between the sealing plate and the furnace body 1, prevent water leakage, and reduce water loss.
[0026] Reference Figure 1 and Figure 3 The outer wall of the furnace body 1 is provided with an upper connecting pipe 8 and a lower connecting pipe 9. The upper connecting pipe 8 and the lower connecting pipe 9 are located near the top and bottom of the furnace body 1, respectively. One end of the upper connecting pipe 8 and the lower connecting pipe 9 is connected to a liquid level pipe 10. The upper connecting pipe 8 and the lower connecting pipe 9 cooperate to facilitate the flow of water in the furnace body 1 into the liquid level pipe 10, so that the water level in the liquid level pipe 10 is equal to the water level in the furnace body 1, thereby making it easier for personnel to observe the water level height in the furnace body 1.
[0027] Reference Figure 1 and Figure 3 The outer wall of the level gauge is provided with a scale 11, which is used to facilitate personnel to observe the specific height of the water level in the furnace body 1, so as to facilitate personnel to accurately adjust the water level.
[0028] Reference Figure 1 and Figure 2 Two support frames 12 are welded to the outer wall of the furnace body 1, and bases 13 are welded to the bottom of the two support frames 12. Mounting holes 14 are opened at the four corners of the bases 13. The support frames 12 and the bases 13 cooperate to support the equipment. The mounting holes 14 are used to facilitate the installation of the equipment in a designated position, thereby improving the stability of the equipment.
[0029] Reference Figure 1 A thermometer 15 is installed on the outer wall of the furnace body 1. The sensing probe of the thermometer 15 extends into the interior of the furnace body 1. The thermometer 15 is used to monitor the temperature in the furnace body 1 in real time, so that the temperature in the furnace body 1 is kept within a suitable range. When the temperature in the furnace body 1 is too low or too high, it is convenient for personnel to adjust the temperature or adjust the fault.
[0030] Reference Figure 3 The furnace body 1 is provided with a water inlet pipe 16 and a drain pipe 17 at the top and bottom respectively. Both the water inlet pipe 16 and the drain pipe 17 are provided with a sealing cap 18. The inner side wall of the sealing cap 18 is provided with an internal thread, and the outer wall of the water inlet pipe 16 and the drain pipe 17 is provided with an external thread. The water inlet pipe 16 and the drain pipe 17 are threadedly connected to the sealing cap 18. The water inlet pipe 16 and the drain pipe 17 are used to supply water to the furnace body 1 and drain water to the furnace body 1 respectively, so as to facilitate the adjustment of the water level. The sealing cap 18 is used to seal the water inlet pipe 16 and the drain pipe 17 to prevent water from overflowing.
[0031] It should be further explained that the pressure relief valve 3 and thermometer 15 in this embodiment are conventional devices known to those skilled in the art and available on the market. Models can be selected or customized according to actual needs. In this patent, we only use them without improving their structure and function. Their setting method, installation method and electrical connection method can be adjusted and operated by those skilled in the art according to the requirements of their instruction manual, and will not be described in detail here. The pressure relief valve 3 and thermometer 15 are equipped with matching control switches. The installation position of the control switches can be selected according to actual usage needs to facilitate operation and control by the operator.
[0032] In summary, the working principle and process of this resistance-type crude oil heating water jacket furnace are as follows: First, an appropriate amount of water is added to the furnace body 1. Then, an external power cord is plugged into socket 6 to supply power to the heater 5, causing the heater 5 to heat the water through resistance. This heats the water, which in turn heats the pipe 2 with high-temperature steam. Both ends of pipe 2 are connected to oil pipelines. Crude oil flows in from the inlet end of pipe 2, then through pipe 2, and finally out from the outlet end of pipe 2. This process heats the crude oil and avoids air pollution caused by flue gas emissions.
[0033] The embodiments described above merely illustrate specific implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A resistance-type crude oil heating water jacket furnace, comprising a furnace body (1) and pipes (2), characterized in that: The furnace body (1) has an inlet and an outlet at one end. One end of the pipe (2) passes through the inlet and enters the furnace body (1), bends inside the furnace body (1), and extends out from the outlet. The pipe (2) is welded to the inlet and outlet. A pressure relief valve (3) is installed at the top of the furnace body (1). The sensing end of the pressure relief valve (3) is connected to the interior of the furnace body (1). An arc-shaped through groove is provided at one end of the furnace body (1). A sealing plate (4) that matches the arc-shaped through groove is bolted to the outer wall of the furnace body (1). An electric heater (5) that connects to the interior of the furnace body (1) is installed on the sealing plate (4). The electric heater (5) is close to the inner lower side wall of the furnace body (1). A socket (6) that is electrically connected to the electric heater (5) is provided at the end of the sealing plate (4) away from the electric heater (5).
2. The resistance-type crude oil heating water jacket furnace according to claim 1, characterized in that: The sealing plate (4) has a sealing gasket (7) at one end near the furnace body (1), and one end of the sealing gasket (7) is in close contact with the furnace body (1).
3. The resistance-type crude oil heating water jacket furnace according to claim 1, characterized in that: The furnace body (1) is provided with an upper connecting pipe (8) and a lower connecting pipe (9) on its outer wall. The upper connecting pipe (8) and the lower connecting pipe (9) are respectively close to the top and bottom of the furnace body (1). One end of the upper connecting pipe (8) and the lower connecting pipe (9) is connected to a liquid level pipe (10).
4. The resistance-type crude oil heating water jacket furnace according to claim 3, characterized in that: The outer wall of the level gauge is marked with graduations (11).
5. The resistance-type crude oil heating water jacket furnace according to claim 1, characterized in that: Two support frames (12) are welded to the outer wall of the furnace body (1), and bases (13) are welded to the bottom of the two support frames (12). Mounting holes (14) are opened at the four corners of the bases (13).
6. The resistance-type crude oil heating water jacket furnace according to claim 1, characterized in that: A thermometer (15) is installed on the outer wall of the furnace body (1), and the sensing probe of the thermometer (15) extends into the interior of the furnace body (1).
7. The resistance-type crude oil heating water jacket furnace according to claim 1, characterized in that: The furnace body (1) is provided with a water inlet pipe (16) and a drain pipe (17) at the top and bottom respectively. Both the water inlet pipe (16) and the drain pipe (17) are provided with a sealing cap (18). The inner side wall of the sealing cap (18) is provided with an internal thread, and the outer wall of the water inlet pipe (16) and the drain pipe (17) is provided with an external thread. Both the water inlet pipe (16) and the drain pipe (17) are threadedly connected to the sealing cap (18).