A heating furnace
Patent Information
- Application Number
- CN202522608490.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-09
AI Technical Summary
这种加热炉无隔离结构,油水混合液在罐内自由流动,导致油水界面不清,油中含水率超过15%,且加热区域易暴露于气体中;烟道出口采用固定式烟道出口,存在烟道堵塞超压情况,易发生爆炸,需人工频繁拆卸清理,维护周期短
由于采用上述的结构设计,即筒体设置有纵向挡板和加热管,纵向挡板将筒体分为加热区和集油区,加热管将油水混合液加热后,下层水通过排水口排出,上层油溢流过纵向挡板汇集到集油区,使得油水自然分层效率提升,油中含水率降至≤5%;同时,纵向挡板确保加热管始终浸没在液体中,杜绝爆燃风险;加热管的烟道出口设置有两个法兰以及设置于两个法兰之间的爆破片,爆破片在超压时自动爆破泄压,避免爆炸事故,同时保留法兰可拆卸设计,便于烟道清理,降低停机损失。
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Figure CN224920605U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil extraction equipment technology, specifically, it is a heating furnace. Background Technology
[0002] In existing technology, the heating furnace includes a U-shaped fire tube, a horizontal oil inlet, a fixed flue outlet, and an oil-water separation chamber. Crude oil enters the tank through the horizontal inlet and flows directly to the U-shaped fire tube for heating. Most of the evaporated petroleum gas is used as fuel to supply the fire tube or enters downstream processes, while the oil-water mixture is discharged after gravity separation. This type of heating furnace lacks an isolation structure, allowing the oil-water mixture to flow freely within the tank, resulting in an unclear oil-water interface, a water content exceeding 15% in the oil, and easy exposure of the heating area to gas. The fixed flue outlet is prone to blockage and overpressure, increasing the risk of explosion. It also requires frequent manual disassembly and cleaning, resulting in a short maintenance cycle.
[0003] Therefore, existing technologies need to be improved and enhanced. Utility Model Content
[0004] In view of the shortcomings of the prior art, the purpose of this utility model is to provide a heating furnace with low water content in the oil and to prevent overpressure accidents caused by flue blockage.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A heating furnace includes a cylindrical body, a U-shaped heating tube disposed inside the cylindrical body, and a longitudinal baffle. The heating tube has a fire tube inlet and a flue outlet located outside the cylindrical body. The flue outlet is provided with two flanges and a rupture disc between the two flanges. The longitudinal baffle divides the cylindrical body into a heating zone and an oil collection zone, and the heating tube is located in the heating zone.
[0006] As a further embodiment of this utility model, a chimney is provided at the flue outlet, and a chimney cap is provided at the top of the chimney.
[0007] As a further embodiment of this invention, a lightning rod is provided on the chimney cap.
[0008] As a further embodiment of this utility model, the cylinder is provided with a crude oil inlet pipe, the crude oil inlet pipe having a crude oil inlet located outside the cylinder and a crude oil outlet located inside the cylinder, and the crude oil outlet extending upward into the cylinder with an oil outlet pipe.
[0009] As a further embodiment of this utility model, an oil distribution cap is provided at the top of the oil outlet pipe.
[0010] As a further embodiment of this utility model, a gas outlet pipe is provided on the top wall of the cylinder corresponding to the heating zone, a circular end cap is provided at the top of the gas outlet pipe, and a Z-shaped gas branch pipe is connected to the side wall of the gas outlet pipe, the gas branch pipe having a gas outlet.
[0011] As a further embodiment of this invention, a mist eliminator is provided inside the gas outlet pipe.
[0012] Compared with the prior art, the beneficial effects of this utility model are: Due to the aforementioned structural design, the cylinder is equipped with longitudinal baffles and heating pipes. The longitudinal baffles divide the cylinder into a heating zone and an oil collection zone. After the heating pipes heat the oil-water mixture, the lower layer of water is discharged through the drain outlet, and the upper layer of oil overflows through the longitudinal baffles and collects in the oil collection zone, thereby improving the efficiency of natural oil-water stratification and reducing the water content in the oil to ≤5%. At the same time, the longitudinal baffles ensure that the heating pipes are always immersed in the liquid, eliminating the risk of deflagration. The flue outlet of the heating pipes is equipped with two flanges and a rupture disc between the two flanges. The rupture disc automatically bursts to release pressure when there is overpressure, avoiding explosion accidents. At the same time, the flanges are designed to be removable, which facilitates flue cleaning and reduces downtime losses. Attached Figure Description
[0013] Appendix Figure 1 This is a side view of an embodiment of the present utility model; Appendix Figure 2 This is another side view of an embodiment of the present utility model; Appendix Figure 3 This is a third side view of an embodiment of the present utility model; Appendix Figure 4 This is a partially enlarged schematic diagram of the flue outlet in an embodiment of this utility model; Appendix Figure 5 This is a partially enlarged schematic diagram of the crude oil export process in an embodiment of this utility model.
[0014] The labels in the diagram are as follows: 100 - Cylinder; 101-Heating pipe, 102-Longitudinal baffle, 103-Crude oil inlet pipe, 104-Gas outlet pipe; 1011-Fire tube opening, 1012-Fluorisen outlet, 1013-Flange, 1014-Rupture disc, 1015-Chimney, 1016-Chimney cap, 1017-Lightning rod; 1031 - Crude oil inlet, 1032 - Crude oil outlet, 1033 - Oil outlet pipeline, 1034 - Oil bulking cap; 1041 - Circular end cap, 1042 - Gas branch pipe, 1043 - Mist eliminator. Detailed Implementation
[0015] The present invention will now be described in further detail with reference to the accompanying drawings: The embodiments described with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.
[0016] In the description of this application, "several" or "more than" means two or more, unless otherwise explicitly specified. In this application, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0017] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature. Example
[0018] Please see Figure 1-5This application discloses a heating furnace, comprising a cylindrical body 100, a U-shaped heating tube 101 disposed within the cylindrical body 100, and a longitudinal baffle 102. The heating tube 101 has a fire inlet 1011 located outside the cylindrical body and a flue outlet 1012. The flue outlet 1012 is provided with two flanges 1013 and a rupture disc 1014 between the two flanges 1013. The longitudinal baffle 102 divides the cylindrical body into a heating zone and an oil collection zone. The heating tube 101 is located within the heating zone. Through the above structural design, the cylindrical body is provided with the longitudinal baffle 102 and the heating tube 101, and the longitudinal baffle 102 divides the cylindrical body into a heating zone and an oil collection zone. In the oil collection area and the oil-water mixing area, the heating tube 101 heats the oil-water mixture, and the lower layer of water is discharged through the drain port of the cylinder, while the upper layer of oil overflows through the longitudinal baffle and collects in the oil collection area, thereby improving the efficiency of natural oil-water stratification and reducing the water content in the oil to ≤5%. At the same time, the longitudinal baffle 102 ensures that the heating tube 101 is always immersed in the liquid, eliminating the risk of deflagration. The flue outlet of the heating tube 101 is equipped with two flanges 1013 and a rupture disc 1014 between the two flanges 1013. The rupture disc is a flat rupture disc, which automatically bursts to release pressure when overpressure occurs, avoiding explosion accidents. At the same time, the flanges are designed to be detachable, which facilitates flue cleaning and reduces downtime losses.
[0019] Specifically, a chimney 1015 is provided at the flue outlet 1012, and a chimney cap 1016 is provided at the top of the chimney 1015 to prevent foreign objects from entering the chimney through the open chimney opening, causing blockage or fire hazards; a lightning rod 1017 is provided on the chimney cap 1016 to prevent lightning from directly hitting the chimney cap or the chimney body.
[0020] Specifically, the cylinder 100 is provided with an oil inlet pipe 103, which has an oil inlet 1031 located outside the cylinder 100 and an oil outlet 1032 located inside the cylinder. The oil outlet 1032 extends upward into the cylinder to form an oil outlet pipe 1033, changing the horizontally set oil inlet in the prior art to a vertically upward straight pipe. When oil and gas enter the cylinder, gravity separation is achieved in the vertical branch pipe, that is, the gas moves upward and the liquid falls. An oil diffuser cap 1034 is provided at the top of the oil outlet pipe 1033 to disperse the oil flow.
[0021] Specifically, a gas outlet pipe 104 is provided on the top wall of the cylinder 100 corresponding to the heating zone. A circular end cap 1041 is provided at the top of the gas outlet pipe 104. A Z-shaped gas branch pipe 1042 is also connected to the side wall of the gas outlet pipe 1041. The gas branch pipe 1042 has a gas outlet. A mist eliminator 1043 is provided inside the gas outlet pipe 104 for separating liquid droplets or mist particles entrained in the gas.
[0022] In summary, this utility model, through the above-described structural design, overcomes the shortcomings of the prior art and features a reasonable structure, high safety, and strong practicality.
[0023] The above embodiments are merely preferred embodiments of the present utility model, and are only used to further describe the technical solution of the present utility model in detail. However, the above description is exemplary and not exhaustive, and is not limited to the disclosed embodiments. The protection scope and implementation of the present utility model are not limited thereto. Any changes, combinations, deletions, substitutions or modifications made without departing from the spirit and principle of the present utility model will be included within the protection scope of the present utility model.
Claims
1. A heating furnace, characterized in that: The device includes a cylindrical body (100), a U-shaped heating tube (101) disposed inside the cylindrical body (100), and a longitudinal baffle (102). The heating tube (101) has a fire tube inlet (1011) and a flue outlet (1012) located outside the cylindrical body (100). The flue outlet (1012) is provided with two flanges (1013) and a rupture disc (1014) between the two flanges (1013). The longitudinal baffle (102) divides the cylindrical body (100) into a heating zone and an oil collection zone, and the heating tube (101) is located in the heating zone.
2. The heating furnace according to claim 1, characterized in that: A chimney (1015) is provided at the flue outlet (1012), and a chimney cap (1016) is provided at the top of the chimney (1015).
3. The heating furnace according to claim 2, characterized in that: A lightning rod (1017) is installed on the chimney cap (1016).
4. The heating furnace according to claim 3, characterized in that: The cylinder (100) is provided with a crude oil inlet pipe (103), the crude oil inlet pipe (103) has a crude oil inlet (1031) located outside the cylinder (100) and a crude oil outlet (1032) located inside the cylinder (100), and the crude oil outlet (1032) extends upward into the cylinder (100) with an oil outlet pipe (1033).
5. The heating furnace according to claim 4, characterized in that: An oil distribution cap (1034) is provided at the top of the oil outlet pipe (1033).
6. The heating furnace according to claim 5, characterized in that: The top wall of the cylinder (100) is provided with a gas outlet pipe (104) corresponding to the heating zone. A circular end cap (1041) is provided at the top of the gas outlet pipe (104). The side wall of the gas outlet pipe (104) is also connected to a Z-shaped gas branch pipe (1042), which has a gas outlet.
7. The heating furnace according to claim 6, characterized in that: A mist trap (1043) is installed inside the gas outlet pipe (104).
