Gear blank machining cooling device
Patent Information
- Application Number
- CN202522054921.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中存在冷却架不便于根据加工位置进行调整,不便于对加工工件提供有效得冷却,进而造成冷却液冷却效果不佳的问题,而提出的一种齿轮毛坯加工用冷却装置
1、本实用新型中,通过翻转电机电动驱动其中一个转轴配合另一个转轴进行转动,有利于带动冷却架实现角度调整,有利于调整冷却架喷淋的角度,通过手动移动连接架在调节环的内部进行滑动,有利于根据加工工件的位置及时调整连接架的位置,使用限位栓贯穿于连接架和限位孔的内部,有利于对连接架限位,通过调整多个连接架的位置,提高了灵活性和实用性,同时有利于对工件提供有效得冷却,保证了冷却效果。
Smart Images

Figure CN224920729U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gear processing technology, and in particular to a cooling device for processing gear blanks. Background Technology
[0002] During gear blank machining, forging, turning, and milling processes generate a large amount of heat. If this heat is not cooled in time, it can lead to workpiece deformation, decreased machining accuracy, and shortened tool life. Therefore, it is necessary to cool the machining area during the machining process.
[0003] Existing cooling devices typically use an integrated fixed cooling rack to spray coolant for cooling. However, existing cooling racks are not easy to adjust according to the processing position and are not easy to provide effective cooling to the workpiece, resulting in poor cooling effect of the coolant. Utility Model Content
[0004] The purpose of this invention is to solve the problem in the prior art that the cooling rack is not easy to adjust according to the processing position, which makes it difficult to provide effective cooling to the workpiece and thus results in poor cooling effect of the coolant. Therefore, a cooling device for gear blank processing is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a cooling device for processing gear blanks, comprising a cooling assembly, a circulation assembly inside the cooling assembly, an adjustment assembly on the cooling assembly, a processing table, a cooling box installed at one end of the processing table, a pump installed on the top of the cooling box, a conveying hose connected to the pump, a cooling frame connected at one end of the conveying hose, and an adjustment assembly comprising an adjustment ring, a plurality of limiting holes opened on the adjustment ring, a plurality of connecting frames movably installed inside the adjustment ring, and a limiting bolt passing through the interior of the connecting frames.
[0006] Preferably, the circulation assembly includes a collection tank, a filter element holder is provided inside the collection tank, a circulation pump is connected to the side of the collection tank, a connecting pipe is connected to the side of the circulation pump, and one end of the connecting pipe is connected to a cooling box.
[0007] Preferably, the connecting frame is symmetrically provided with rotating shafts, one end of the rotating shafts is connected to the cooling frame, and one end of the connecting frame is connected to a tilting motor.
[0008] Preferably, a support frame is mounted on the top of the adjusting ring, and an insertion slot is provided at the other end of the support frame, with a mounting bolt connected to the internal thread of the insertion slot.
[0009] Preferably, a limiting frame is provided inside the collection tank, and the top of the limiting frame is connected to the bottom of the filter element frame.
[0010] Preferably, the processing table has a through groove inside, and the collection groove is located below the through groove.
[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, the rotating shaft is electrically driven by a flip motor to rotate in conjunction with another rotating shaft, which is beneficial for adjusting the angle of the cooling rack and the spray angle of the cooling rack. The connecting frame can slide inside the adjusting ring by manual movement, which is beneficial for timely adjustment of the position of the connecting frame according to the position of the workpiece. The use of a limit bolt passing through the connecting frame and the limit hole is beneficial for limiting the position of the connecting frame. By adjusting the position of multiple connecting frames, the flexibility and practicality are improved, and at the same time, it is beneficial for providing effective cooling to the workpiece and ensuring the cooling effect.
[0012] 2. In this utility model, the collection tank facilitates the collection of coolant after spraying, the filter element frame facilitates the filtration of impurities and particulate matter in the coolant, and then the circulating pump draws the coolant that has undergone multi-layer filtration inside the collection tank and transports it to the inside of the cooling tank through the connecting pipe, which helps to promote the recycling of coolant and reduce coolant waste. Attached Figure Description
[0013] Figure 1 This utility model provides a three-dimensional structural diagram of a cooling device for processing gear blanks; Figure 2 This utility model provides another structural schematic diagram of a cooling device for processing gear blanks; Figure 3 This utility model provides a partially exploded structural diagram of a cooling device for machining gear blanks; Figure 4 This utility model presents a partially exploded structural diagram of a cooling device for processing gear blanks.
[0014] Legend: 1. Cooling assembly; 101. Processing table; 102. Cooling box; 103. Pump; 104. Delivery hose; 105. Cooling rack; 2. Circulation assembly; 201. Collection tank; 202. Circulation pump; 203. Connecting pipe; 204. Filter element holder; 205. Limiting frame; 3. Adjustment assembly; 301. Adjusting ring; 302. Support frame; 303. Connecting frame; 304. Limiting bolt; 305. Rotating shaft; 306. Tilting motor; 307. Insertion slot; 308. Mounting bolt. Detailed Implementation
[0015] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0017] Example 1: As Figures 1-4 As shown, this utility model provides a technical solution: a cooling device for processing gear blanks, including a cooling assembly 1, a circulation assembly 2 inside the cooling assembly 1, and an adjusting assembly 3 on the cooling assembly 1. The cooling assembly 1 includes a processing table 101, a cooling box 102 installed at one end of the processing table 101, a pump 103 installed on the top of the cooling box 102, a conveying hose 104 connected to the pump 103, and a cooling rack 105 connected to one end of the conveying hose 104. The adjusting assembly 3 includes an adjusting ring 301. Multiple limiting holes are provided on the adjusting ring 301. Multiple connecting brackets 303 are movably installed inside the adjusting ring 301. Limiting bolts 304 pass through the inside of the connecting brackets 303. Rotating shafts 305 are symmetrically arranged on the connecting brackets 303. One end of the rotating shafts 305 is connected to the cooling rack 105. One end of the connecting brackets 303 is connected to the flip motor 306. A support bracket 302 is installed on the top of the adjusting ring 301. An insertion slot 307 is provided at the other end of the support bracket 302. An installation bolt 308 is threadedly connected inside the insertion slot 307.
[0018] In this embodiment, the pump 103 draws coolant from the cooling tank 102 and delivers it to the cooling rack 105 via the delivery hose 104. The coolant is then sprayed out through nozzles, which facilitates spray cooling of the workpiece. The rotating motor 306 electrically drives one of the rotating shafts 305 to rotate in conjunction with the other rotating shaft 305, which facilitates angle adjustment of the cooling rack 105 and the spray angle. The connecting frame 303 is manually moved to slide inside the adjusting ring 301, which allows for timely adjustment of the position of the connecting frame 303 according to the position of the workpiece. The limiting bolt 304 passes through the connecting frame 303 and the limiting hole, which helps to limit the position of the connecting frame 303. By adjusting the position of multiple connecting frames 303, flexibility and practicality are improved, while providing effective cooling of the workpiece and ensuring the cooling effect. The support frame 302 is inserted into the insertion slot 307, and the mounting bolt 308 is used for limiting the position, which facilitates the overall disassembly of the adjusting assembly 3.
[0019] Example 2: Figures 1-4 As shown, the circulation component 2 includes a collection tank 201, a filter element holder 204 is provided inside the collection tank 201, a circulation pump 202 is connected to the side of the collection tank 201, a connecting pipe 203 is connected to the side of the circulation pump 202, one end of the connecting pipe 203 is connected to the cooling box 102, a limiting frame 205 is provided inside the collection tank 201, the top of the limiting frame 205 is connected to the bottom of the filter element holder 204, a through groove is opened inside the processing table 101, and the collection tank 201 is located below the through groove.
[0020] In this embodiment, the collection tank 201 facilitates the collection of coolant after spraying, and the filter element frame 204 facilitates the filtration of impurities and particulate matter in the coolant. Then, the circulating pump 202 draws the coolant that has undergone multi-layer filtration inside the collection tank 201 and transports it to the interior of the cooling tank 102 through the connecting pipe 203. This facilitates the recycling of coolant and reduces coolant waste. The limiting frame 205 set inside the collection tank 201 provides a bottom limiting function for the filter element frame 204 and facilitates the disassembly and maintenance of the filter element frame 204.
[0021] The working principle of this embodiment is as follows: During use, the pump 103 first draws coolant from inside the cooling tank 102, which is then transported to the cooling rack 105 via the delivery hose 104 and sprayed out through nozzles, facilitating spray cooling of the workpiece. The rotary motor 306 electrically drives one rotating shaft 305 in conjunction with the other rotating shaft 305 to rotate, allowing for angle adjustment of the cooling rack 105 and thus adjusting the spray angle. The connecting frame 303 is manually moved to slide within the adjusting ring 301, allowing for timely adjustment of its position according to the workpiece's location. A limit bolt is used. 304 runs through the interior of the connecting frame 303 and the limiting hole, which is beneficial for limiting the connecting frame 303. The collection tank 201 is beneficial for collecting the coolant after spraying. The filter element frame 204 is beneficial for filtering impurities and particles in the coolant. Then, the circulating pump 202 draws the coolant that has undergone multi-layer filtration inside the collection tank 201 and transports it to the interior of the cooling tank 102 through the connecting pipe 203, which is beneficial for promoting the recycling of coolant and reducing coolant waste. The limiting frame 205 is set inside the collection tank 201, which is beneficial for providing bottom limiting for the filter element frame 204 and at the same time facilitates the disassembly and maintenance of the filter element frame 204.
[0022] The pump 103, circulating pump 202 and reversing motor 306 in this utility model are common knowledge in the field. Their working principle is a well-known technology. The appropriate model is selected according to actual use. Therefore, the pump 103, circulating pump 202 and reversing motor 306 will not be explained in detail.
[0023] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.
Claims
1. A cooling device for machining gear blanks, comprising a cooling assembly (1), characterized in that: The cooling assembly (1) is provided with a circulation assembly (2) inside. The cooling assembly (1) is provided with an adjustment assembly (3). The cooling assembly (1) includes a processing table (101). A cooling box (102) is installed at one end of the processing table (101). A pump (103) is provided on the top of the cooling box (102). A conveying hose (104) is connected to the pump (103). A cooling rack (105) is connected to one end of the conveying hose (104). The adjustment assembly (3) includes an adjustment ring (301). Multiple limiting holes are provided on the adjustment ring (301). Multiple connecting frames (303) are movably installed inside the adjustment ring (301). Limit bolts (304) pass through the inside of the connecting frames (303).
2. The cooling device for gear blank machining according to claim 1, characterized in that: The circulation component (2) includes a collection tank (201), inside which a filter element frame (204) is provided. A circulation pump (202) is connected to the side of the collection tank (201), and a connecting pipe (203) is connected to the side of the circulation pump (202). One end of the connecting pipe (203) is connected to the cooling box (102).
3. The cooling device for gear blank machining according to claim 1, characterized in that: The connecting frame (303) is symmetrically provided with rotating shafts (305), one end of the rotating shafts (305) is connected to the cooling frame (105), and one end of the connecting frame (303) is connected to a flip motor (306).
4. The cooling device for gear blank machining according to claim 1, characterized in that: The top of the adjusting ring (301) is equipped with a support frame (302), and the other end of the support frame (302) is provided with an insertion slot (307), and the insertion slot (307) is internally threaded with an installation bolt (308).
5. The cooling device for gear blank machining according to claim 2, characterized in that: The collection tank (201) is provided with a limiting frame (205) inside, and the top of the limiting frame (205) is connected to the bottom of the filter element frame (204).
6. The cooling device for gear blank machining according to claim 2, characterized in that: The processing table (101) has a through groove inside, and the collection groove (201) is located below the through groove.