Ceramic glaze filter-drying all-in-one machine

Abstract

The utility model provides a kind of ceramic glaze filter-drying integrated machine, it is related to ceramic glaze processing technical field, including machine main body, the four corners of machine main body bottom end is equipped with support leg, the front end of machine main body is equipped with door body, the upper portion of machine main body inside is equipped with filter-drying cavity, the inside of drying cavity is provided with temperature sensor;By being equipped with drying mechanism inside drying cavity, the mutual cooperation between electric heating wire cavity, fan, mounting plate, support plate, limiting rod, servo motor, driving gear, driven gear, limiting groove and limiting block of drying mechanism, can drive mounting plate to rotate, and then drive multiple layers filter cake synchronous rotation, make each layer filter cake and same filter cake different parts alternate contact drying medium, substantially improve heating uniformity, avoid local overdrying or drying deficiency, reduce caking, mildew and other problems, guarantee glaze quality stability, shorten drying time simultaneously, improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of ceramic glaze processing technology, and in particular to an integrated machine for ceramic glaze pressure filtration and drying. Background Technology

[0002] In the production of ceramic products, the processing quality of ceramic glaze directly affects the surface properties, appearance, and performance of the final product. Among these processes, pressure filtration and drying are two crucial steps in the ceramic glaze processing. The pressure filtration process removes excess water from the glaze, forming a filter cake with a certain solid content, while the drying process further reduces the moisture content of the filter cake, making it suitable for subsequent processes such as crushing, grinding, and glazing.

[0003] However, existing integrated ceramic glaze pressure filter drying machines lack an effective filter cake rotation mechanism within the drying chamber, resulting in multi-layered ceramic glaze filter cakes typically remaining statically stacked during the drying process. This leads to significant differences in the contact degree between filter cakes at different levels and different parts of the same filter cake with the drying medium (such as hot air). The outer layer of filter cake or the area near the hot air inlet can quickly absorb heat and evaporate moisture rapidly, while the inner layer of filter cake or the area far from the hot air inlet receives insufficient heat and evaporates moisture slowly, easily leading to uneven drying. This can cause some filter cakes to clump and harden due to over-drying, increasing the difficulty of subsequent crushing and grinding, and even affecting the uniformity of the glaze particle size distribution. Some filter cakes may also retain excessive moisture due to under-drying, leading to mold and agglomeration during storage or subsequent processing, damaging the stability and consistency of the glaze, and ultimately affecting the glazing effect and product quality of ceramic products. Therefore, this utility model proposes an integrated ceramic glaze pressure filter drying machine to solve the above problems. Utility Model Content

[0004] To address the aforementioned problems, this utility model proposes an integrated ceramic glaze pressure filter drying machine, which solves the problem in the prior art that it is inconvenient to rotate the multi-layer ceramic glaze filter cake during drying, resulting in uneven heating of the ceramic glaze during drying.

[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: a ceramic glaze pressure filter drying integrated machine, including a machine body, support legs installed at the four corners of the bottom of the machine body, a door installed at the front end of the machine body, a pressure filter chamber opened at the top inside the machine body, a drying chamber opened at the bottom inside the machine body, a water outlet installed on one side of the pressure filter chamber, a mounting base installed at the bottom inside the pressure filter chamber, a filter plate installed inside the mounting base, a hydraulic cylinder installed at the top inside the pressure filter chamber, a pressure plate installed at the bottom of the hydraulic cylinder, a discharge mechanism installed at the bottom inside the filter plate, a drying mechanism installed inside the drying chamber, and a temperature sensor installed inside the drying chamber;

[0006] The drying mechanism includes a heating wire cavity, a fan, a mounting plate, a support plate, and a rotating mechanism. The heating wire cavity is installed on the lower side of one side of the machine body. A fan is installed at the top of the heating wire cavity. One end of the heating wire cavity is connected to the interior of the drying chamber. The mounting plate is installed at the bottom of the interior of the drying chamber. A support plate is installed inside the mounting plate.

[0007] A further improvement is made in that: the rotating mechanism includes a servo motor, a driving gear, a driven gear, a limiting groove, and a limiting block. The servo motor is installed at the bottom of the drying chamber, the driving gear is installed inside the drying chamber, the output end of the servo motor is connected to the bottom of the driving gear, a driven gear meshes with one side of the driving gear, the top of the driven gear is connected to the bottom of the mounting plate, the limiting groove is opened at the bottom of the drying chamber, a limiting block is provided on the outer wall of the limiting groove, and the top of the limiting block is connected to the bottom of the mounting plate.

[0008] A further improvement is that the cross-section of the limiting groove is larger than the cross-section of the limiting block, and the limiting groove and the limiting block form a sliding structure.

[0009] A further improvement is that a limiting rod is installed at the top of the support plate, and four limiting rods are provided above the support plate.

[0010] A further improvement is that the discharge mechanism includes a sealed cavity and an electric telescopic rod. The sealed cavity is installed at the bottom of the filter press cavity, and the electric telescopic rod is installed inside the sealed cavity. The top end of the electric telescopic rod is connected to the bottom end of the filter plate.

[0011] A further improvement is that an inclined plate is installed at the bottom of the filter press chamber, and the inclined plate is designed to be inclined.

[0012] The beneficial effects of this utility model are as follows: By setting a drying mechanism inside the drying chamber, the heating wire cavity, fan, mounting plate, support plate, limit rod, servo motor, drive gear, driven gear, limit groove and limit block of the drying mechanism can drive the mounting plate to rotate, thereby driving the multi-layer filter cake to rotate synchronously. This allows each layer of filter cake and different parts of the same filter cake to alternately contact the drying medium, greatly improving the uniformity of heating, avoiding local over-drying or under-drying, reducing problems such as clumping and mold, ensuring stable glaze quality, and shortening drying time to improve production efficiency. By setting a discharge mechanism below the mounting base, the sealing cavity, electric telescopic rod and inclined plate of the discharge mechanism can be used to drive the filter plate upward by the electric telescopic rod, pushing the pressed filter cake upward for processing. This makes the filter cake discharge more convenient and faster, thereby greatly improving the convenience of the machine during use. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0015] Figure 3 This is a schematic diagram of the overall structure of the filter press chamber of this utility model;

[0016] Figure 4 This is a schematic diagram of the overall structure of the drying chamber of this utility model;

[0017] Figure 5 This is a schematic diagram of the overall structure of the rotating structure of this utility model.

[0018] The components include: 1. Machine body; 2. Support legs; 3. Door; 4. Filter press chamber; 5. Drying chamber; 6. Water outlet; 7. Mounting base; 8. Filter plate; 9. Hydraulic cylinder; 10. Pressure plate; 11. Sealing chamber; 12. Electric telescopic rod; 13. Inclined plate; 14. Heating wire chamber; 15. Fan; 16. Mounting plate; 17. Support plate; 18. Limiting rod; 19. Servo motor; 20. Drive gear; 21. Driven gear; 22. Limiting groove; 23. Limiting block. Detailed Implementation

[0019] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0020] according to Figure 1 , 2As shown in Figures 3, 4, and 5, this embodiment proposes an integrated ceramic glaze pressure filter and dryer, comprising a machine body 1, support legs 2 installed at the four corners of the bottom of the machine body 1, a door 3 installed at the front end of the machine body 1, a pressure filter chamber 4 opened at the upper part of the machine body 1, a drying chamber 5 opened at the lower part of the machine body 1, a water outlet 6 installed on one side of the pressure filter chamber 4, a mounting base 7 installed at the bottom of the inside of the pressure filter chamber 4, a filter plate 8 arranged inside the mounting base 7, a hydraulic cylinder 9 installed at the top of the inside of the pressure filter chamber 4, a pressure plate 10 installed at the bottom of the hydraulic cylinder 9, a discharge mechanism arranged at the lower part of the inside of the filter plate 8, a drying mechanism arranged inside the drying chamber 5, and a temperature sensor arranged inside the drying chamber 5.

[0021] The drying mechanism includes a heating wire cavity 14, a fan 15, a mounting plate 16, a support plate 17, and a rotating mechanism. The heating wire cavity 14 is installed on the lower side of one side of the machine body 1. The fan 15 is installed at the top of the heating wire cavity 14. One end of the heating wire cavity 14 is connected to the interior of the drying chamber 5. The mounting plate 16 is installed at the bottom inside the drying chamber 5. The support plate 17 is installed inside the mounting plate 16. The rotating mechanism includes a servo motor 19, a drive gear 20, a driven gear 21, a limiting groove 22, and a limiting block 23. The servo motor 19 is installed at the bottom inside the drying chamber 5. The drive gear 20 is installed inside the drying chamber 5. The output end of the servo motor 19 is connected to the bottom end of the drive gear 20. The driven gear 21 meshes with one side of the drive gear 20. The top end of the driven gear 21 is connected to the bottom end of the mounting plate 16. The limiting groove 22 is opened at the lower side inside the drying chamber 5. The outer wall of the limiting groove 22 is provided with a limiting... Positioning block 23, the top end of which is connected to the bottom end of mounting plate 16, is used to start the heating wire cavity 14 and the fan 15. The fan 15 blows the heat generated by the heating wire cavity 14 into the drying chamber 5 to dry the filter cake above the support plate 17. At this time, the servo motor 19 is started to drive the drive gear 20 to rotate. Since the drive gear 20 and the driven gear 21 mesh with each other, under the limitation of the limiting groove 22 and the limiting block 23, the driven gear 21 drives the mounting plate 16 to rotate, which in turn drives the filter cake to rotate, making the filter cake more evenly heated. After drying, the drying chamber 5 is opened and the filter cake is taken out. The mounting plate 16 can be rotated, which in turn drives the multi-layer filter cake to rotate synchronously, so that each layer of filter cake and different parts of the same filter cake alternately contact the drying medium, which greatly improves the uniformity of heating, avoids local over-drying or under-drying, reduces problems such as clumping and mold, ensures the stability of glaze quality, and shortens the drying time, thereby improving production efficiency.

[0022] The cross-section of the limiting groove 22 is larger than the cross-section of the limiting block 23. The limiting groove 22 and the limiting block 23 form a sliding structure. In use, the mutual cooperation between the limiting groove 22 and the limiting block 23 can limit the rotation of the mounting plate 16, making the mounting plate 16 more stable when rotating.

[0023] The top of the support plate 17 is equipped with a limiting rod 18. Four limiting rods 18 are arranged above the support plate 17. The limiting rods 18 can be used to protect the filter cake.

[0024] The discharge mechanism includes a sealed cavity 11 and an electric telescopic rod 12. The sealed cavity 11 is installed at the bottom of the filter press 4, and the electric telescopic rod 12 is installed inside the sealed cavity 11. The top end of the electric telescopic rod 12 is connected to the bottom end of the filter plate 8. In use, the electric telescopic rod 12 is activated to move the filter plate 8 upward, pushing the filtered filter cake out from the inside of the mounting base 7, thus facilitating the discharge of the filter cake. This makes the discharge of the filter cake more convenient and faster, thereby greatly improving the convenience of using the machine.

[0025] An inclined plate 13 is installed at the bottom of the filter press chamber 4. The inclined plate 13 is designed to be inclined, which makes it easier and faster to discharge the filtered water during use.

[0026] Working principle: The operator first pours the ceramic glaze into the mounting base 7, then activates the hydraulic cylinder 9 to move the pressure plate 10 downwards, using the pressure plate 10 to press the ceramic glaze. After pressing, the hydraulic cylinder 9 is activated to move the pressure plate 10 upwards, and then the electric telescopic rod 12 is activated to move the filter plate 8 upwards, pushing the pressed filter cake out from inside the mounting base 7 for convenient discharge. The filter cake is then placed inside the support plate 17, and the heating wire chamber 14 and the fan 15 are then activated. The fan 15 blows the heat generated by the heating wire cavity 14 into the drying chamber 5 to dry the filter cake above the support plate 17. At this time, the servo motor 19 is started to drive the drive gear 20 to rotate. Since the drive gear 20 and the driven gear 21 mesh with each other, under the limit of the limit groove 22 and the limit block 23, the driven gear 21 drives the mounting plate 16 to rotate, thereby driving the filter cake to rotate, so that the filter cake is heated more evenly. After drying, the drying chamber 5 is opened and the filter cake is taken out.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A ceramic glaze pressure filter drying integrated machine, comprising a machine body (1), characterized in that: Support legs (2) are installed at the four corners of the bottom of the machine body (1). A door (3) is installed at the front end of the machine body (1). A filter press chamber (4) is opened at the top inside the machine body (1). A drying chamber (5) is opened at the bottom inside the machine body (1). A water outlet (6) is installed on one side of the filter press chamber (4). A mounting base (7) is installed at the bottom inside the filter press chamber (4). A filter plate (8) is installed inside the mounting base (7). A hydraulic cylinder (9) is installed at the top inside the filter press chamber (4). A pressure plate (10) is installed at the bottom end of the hydraulic cylinder (9). A discharge mechanism is installed at the bottom inside the filter plate (8). A drying mechanism is installed inside the drying chamber (5). A temperature sensor is installed inside the drying chamber (5). The drying mechanism includes a heating wire cavity (14), a fan (15), a mounting plate (16), a support plate (17), and a rotating mechanism. The heating wire cavity (14) is installed on the lower side of one side of the machine body (1). The fan (15) is installed at the top of the heating wire cavity (14). One end of the heating wire cavity (14) is connected to the interior of the drying chamber (5). The mounting plate (16) is installed at the bottom inside the drying chamber (5). The support plate (17) is installed inside the mounting plate (16).

2. The integrated ceramic glaze pressure filter and dryer according to claim 1, characterized in that: The rotating mechanism includes a servo motor (19), a drive gear (20), a driven gear (21), a limiting groove (22), and a limiting block (23). The servo motor (19) is installed at the bottom of the drying chamber (5). The drive gear (20) is installed inside the drying chamber (5). The output end of the servo motor (19) is connected to the bottom end of the drive gear (20). The driven gear (21) meshes with one side of the drive gear (20). The top end of the driven gear (21) is connected to the bottom end of the mounting plate (16). The limiting groove (22) is opened at the bottom inside the drying chamber (5). A limiting block (23) is provided on the outer wall of the limiting groove (22). The top end of the limiting block (23) is connected to the bottom end of the mounting plate (16).

3. The integrated ceramic glaze pressure filter and dryer according to claim 2, characterized in that: The cross-section of the limiting groove (22) is larger than the cross-section of the limiting block (23), and the limiting groove (22) and the limiting block (23) form a sliding structure.

4. The integrated ceramic glaze pressure filter and dryer according to claim 3, characterized in that: The top of the support plate (17) is equipped with a limiting rod (18), and four limiting rods (18) are provided above the support plate (17).

5. The integrated ceramic glaze pressure filter and dryer according to claim 1, characterized in that: The discharge mechanism includes a sealed cavity (11) and an electric telescopic rod (12). The sealed cavity (11) is installed at the bottom of the filter press (4). The electric telescopic rod (12) is installed inside the sealed cavity (11). The top of the electric telescopic rod (12) is connected to the bottom of the filter plate (8).

6. The integrated ceramic glaze pressure filter and dryer according to claim 5, characterized in that: An inclined plate (13) is installed at the bottom of the filter press chamber (4), and the inclined plate (13) is designed to be inclined.

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