Energy-saving soybean peptide powder drying machine
Patent Information
- Application Number
- CN202522125628.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0003]现有的技术中对大豆肽粉的干燥过程中，因为大豆肽粉在温度急速升高的过程会产生抱团的现象，从而产生球状的大豆肽粉，这些球状的大豆肽粉的内部依旧是湿润的，长此以往会对后续的运输和贮存造成一定的影响，其次，在烘干的过程中，烘干设备往往会有能量溢出，造成不必要的能源浪费，因此，我们提出了大豆肽粉干燥机
[0015]与现有技术相比，本实用新型的有益效果是：通过设置搅拌组件和烘干装置等，使用时，通过驱动组件与搅拌组件的协同作用，实现肽粉全程均匀翻搅，电机带动第二同步轮转动，经第一同步带驱动第一同步轮及同轴轴体，再通过第一、二锥齿轮啮合传动带动转轴，最终由第四同步轮、第二同步带、第三同步轮联动搅拌杆及外壁等距分布的搅拌叶旋转，持续的搅拌可打破肽粉团聚结构，确保每一粒肽粉均能充分接触烘干装置输送的热风，通过上述设计，能够实现大豆肽粉的彻底干燥，避免抱团的现象，同时实现能源节约。
Smart Images
Figure CN224920799U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of soybean peptide powder drying technology, specifically an energy-saving soybean peptide powder dryer. Background Technology
[0002] The drying process for soybean peptide powder is designed to meet the specific requirements of the drying process. Its main purpose is to remove moisture while retaining the bioactive components of soybean peptide powder, making it easier to store and transport.
[0003] In existing technologies for drying soybean peptide powder, the powder clumps together during rapid temperature increases, resulting in spherical particles. These spherical particles remain moist inside, which can negatively impact subsequent transportation and storage over time. Furthermore, the drying equipment often experiences energy overflow during the drying process, leading to unnecessary energy waste. Therefore, we have proposed a soybean peptide powder dryer. Utility Model Content
[0004] The purpose of this invention is to provide a soybean peptide powder dryer to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an energy-saving soybean peptide powder dryer, comprising a base plate, a back plate fixed to the top right side of the base plate, a drive assembly installed on the right side of the back plate, a U-shaped frame installed on the left side of the back plate, a stirring assembly installed inside the U-shaped frame, and a drying device installed on the left side of the base plate near the stirring assembly. The drive assembly includes a motor fixed to the right side of the base plate, a first synchronous pulley rotatably connected to the right side of the back plate, a second synchronous pulley rotatably connected to the right side of the back plate, the second synchronous pulley and the first synchronous pulley being connected by a first synchronous belt, a shaft coaxially fixed to the left side of the first synchronous pulley, a rectangular groove being provided on the inner wall of the right side of the U-shaped frame, and a transmission device being installed on the inner wall of the rectangular groove.
[0006] Furthermore, the transmission device includes a rotating shaft rotatably disposed on the inner wall of the rectangular groove. A second bevel gear is coaxially fixedly connected to the bottom end of the rotating shaft, and a first bevel gear is coaxially fixedly connected to one end of the shaft near the second bevel gear. The first bevel gear meshes with the second bevel gear. A bearing is sleeved on the outer wall of the shaft, and the outer wall of the shaft is connected to a U-shaped frame.
[0007] Furthermore, a groove is provided at the top of the U-shaped frame, and a fourth synchronous pulley is rotatably connected to the inner wall of the groove. A third synchronous pulley is rotatably connected to the inner wall of the groove near the fourth synchronous pulley. The third synchronous pulley and the fourth synchronous pulley are connected by a second synchronous belt.
[0008] Furthermore, the fourth synchronous pulley is coaxially fixed with the rotating shaft, a stirring tank is fixedly connected to the inner wall of the U-shaped frame, a stirring rod is rotatably connected to the inner wall of the stirring tank, and several sets of stirring blades are fixed at equal intervals on the outer wall of the stirring rod.
[0009] Furthermore, a temperature protection shell is fixedly connected to the bottom of the U-shaped frame near the mixing tank, and a temperature monitoring meter is fixedly connected to the inner wall of the temperature protection shell, which monitors the temperature inside the mixing tank in real time.
[0010] Furthermore, a feed inlet is provided at the top of the mixing tank, and the drying device includes a drying device fixed on the top left side of the base plate. The output end of the drying device is fixedly connected to a connecting pipe, and the other end of the connecting pipe is connected to the mixing tank. Four sets of support columns are fixedly fixed at equal intervals at the bottom of the base plate, and the output end of the motor is fixedly connected to the second synchronous pulley.
[0011] Furthermore, an anti-slip pad is fixedly connected to the bottom of the support column. The anti-slip pad is made of rubber and has several horizontal anti-slip grooves on its bottom.
[0012] Furthermore, the outer wall of the temperature monitor is provided with a data display module. The temperature monitor is signal-connected to the drying equipment control unit in the drying device. When the temperature monitor detects that the internal temperature of the mixing tank exceeds the preset range, it can send an adjustment signal to the drying equipment control unit to control the heat output power of the drying equipment.
[0013] Furthermore, the stirring blades have an arc-shaped structure, and the edges of the stirring blades are all rounded; adjacent sets of stirring blades are staggered on the outer wall of the stirring rod.
[0014] Furthermore, a sealing cover plate is hinged to the edge of the feed inlet, and a high-temperature resistant sealing gasket is fixedly connected to the inner wall of the sealing cover plate. When the sealing cover plate is closed on the feed inlet, the sealing gasket is tightly fitted to the edge of the feed inlet. A handle for easy opening and closing is fixedly provided on the outer wall of the sealing cover plate.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting up a stirring component and a drying device, during use, the peptide powder is uniformly stirred throughout the process through the synergistic action of the drive component and the stirring component. The motor drives the second synchronous wheel to rotate, which in turn drives the first synchronous wheel and coaxial shaft through the first synchronous belt. Then, the first and second bevel gears mesh to drive the rotating shaft. Finally, the fourth synchronous wheel, the second synchronous belt, and the third synchronous wheel link the stirring rod and the stirring blades evenly distributed on the outer wall to rotate. Continuous stirring can break the agglomeration structure of the peptide powder, ensuring that each particle of peptide powder can fully contact the hot air delivered by the drying device. Through the above design, the soybean peptide powder can be thoroughly dried, avoiding the phenomenon of clumping, while also saving energy. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a front view structural diagram of the present utility model; Figure 3 This is a schematic diagram of the drive component structure of this utility model; Figure 4 This is a partial structural schematic diagram of the present invention; Figure 5 This is a schematic diagram of the stirring assembly structure of this utility model; Figure 6 This is a front view structural diagram of the present invention.
[0017] In the diagram: 1. Base plate; 2. Back plate; 3. Drive assembly; 4. Stirring assembly; 5. Drying device; 6. Support column; 7. Stirring tank; 8. U-shaped frame; 9. Motor; 10. Temperature equipment protective shell; 11. Connecting pipe; 12. Drying equipment; 13. First bevel gear; 14. Rectangular groove; 15. Second bevel gear; 16. First synchronous pulley; 17. First synchronous belt; 18. Second synchronous pulley; 19. Feed inlet; 20. Third synchronous pulley; 21. Second synchronous belt; 22. Fourth synchronous pulley; 23. Rotating shaft; 24. Stirring rod; 25. Stirring blade; 26. Temperature monitoring gauge. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-6 An energy-saving soybean peptide powder dryer includes a base plate 1, a back plate 2 fixed to the top right side of the base plate 1, a drive assembly 3 installed on the right side of the back plate 2, a U-shaped frame 8 installed on the left side of the back plate 2, a stirring assembly 4 installed inside the U-shaped frame 8, and a drying device 5 installed on the left side of the base plate 1 near the stirring assembly 4. Before use, observe the four sets of support columns 6 at the bottom of the base plate 1 to ensure that the support columns 6 are firmly in contact with the ground without loosening or tilting, so as to avoid shaking during equipment operation. At the same time, check whether the back plate 2 is vertically fixed to the top right side of the base plate 1 and whether the U-shaped frame 8 is firmly installed on the left side of the back plate 2 to prevent the subsequent components from shifting during operation. The temperature monitoring meter 26 inside the temperature device protective shell 10 needs to be opened to set the temperature. This is to ensure that the drying device 5 does not cause energy waste during the drying process inside the mixing tank 7. Then, slowly pour the soybean peptide powder into the feed inlet 19. During the pouring process, pay attention to the maximum capacity inside the mixing tank 7 to avoid uneven mixing.
[0020] In this embodiment, the drive assembly 3 includes a motor 9 fixed to the right side of the base plate 1. A first synchronous pulley 16 is rotatably connected to the right side of the back plate 2, and a second synchronous pulley 18 is rotatably connected to the right side of the back plate 2. The second synchronous pulley 18 and the first synchronous pulley 16 are connected by a first synchronous belt 17. A shaft is coaxially fixed to the left side of the first synchronous pulley 16. A rectangular groove 14 is provided on the inner wall of the right side of the U-shaped frame 8. A transmission device is installed on the inner wall of the rectangular groove 14. The transmission device includes a rotating shaft 23 rotatably disposed on the inner wall of the rectangular groove 14. A second bevel gear 15 is coaxially fixedly connected to the bottom end of the rotating shaft 23, and the end of the shaft near the second bevel gear 15 is coaxially fixedly connected to... A first bevel gear 13 is connected, which meshes with a second bevel gear 15. A bearing is fitted on the outer wall of the shaft, and the outer wall of the shaft is connected to a U-shaped frame 8. A groove is opened at the top of the U-shaped frame 8, and a fourth synchronous wheel 22 is rotatably connected to the inner wall of the groove. A third synchronous wheel 20 is rotatably connected to the inner wall of the groove near the fourth synchronous wheel 22. The third synchronous wheel 20 and the fourth synchronous wheel 22 are connected by a second synchronous belt 21. The fourth synchronous wheel 22 is coaxially fixed to the rotating shaft 23. A stirring tank 7 is fixedly connected to the inner wall of the U-shaped frame 8, and a stirring rod 24 is rotatably connected to the inner wall of the stirring tank 7. Several sets of stirring blades 25 are fixed at equal intervals on the outer wall of the stirring rod 24. Specifically, after the soybean peptide powder enters the mixing tank 7 through the feed inlet 19, the cover plate at the feed inlet 19 is closed to prevent leakage during drying. Then, the motor 9 is started. The output end of the motor 9 is fixedly connected to the second synchronous pulley 18. When the motor 9 rotates, the second synchronous pulley 18 drives the first synchronous pulley 16 to rotate synchronously via the first synchronous belt 17. A shaft is coaxially fixed to the left side of the first synchronous pulley 16. When the first synchronous pulley 16 rotates, it drives this shaft to rotate synchronously. A first bevel gear 13 is fixed to the end of the shaft near the mixing tank. A second bevel gear 15 is fixed to the bottom end of the rotating shaft 23 in the rectangular groove 14 on the right inner wall of the U-shaped frame 8. The first bevel gear 13 and the second bevel gear 15 mesh with each other. Therefore, when the shaft rotates, it drives the first bevel gear 13 to rotate, which in turn meshes and drives the second bevel gear 15 to rotate. The second bevel gear 15 is coaxially fixed to the rotating shaft 23, so when the second bevel gear 15 rotates... The rotating shaft 23 rotates vertically within the rectangular groove 14. The top of the rotating shaft 23 is coaxially fixed with the fourth synchronous wheel 22. The fourth synchronous wheel 22 is installed in a groove at the top of the U-shaped frame 8 and can rotate freely. When the rotating shaft 23 rotates, it will drive the fourth synchronous wheel 22 to rotate synchronously. The fourth synchronous wheel 22 is connected to the third synchronous wheel 20 in the groove through the second synchronous belt 21. When the fourth synchronous wheel 22 rotates, it will drive the third synchronous wheel 20 to rotate through the second synchronous belt 21. The third synchronous wheel 20 is coaxially fixed with the stirring rod 24 inside the mixing tank 7. Therefore, when the third synchronous wheel 20 rotates, it will drive the stirring rod 24 to rotate inside the mixing tank 7. Several sets of stirring blades 25, which are equidistantly fixed on the outer wall of the stirring rod 24, will rotate synchronously with the stirring rod 24, continuously stirring the soybean peptide powder in the mixing tank 7. This can break the "clumping" that the peptide powder may form due to the increase in temperature, ensuring that each particle of peptide powder can be evenly contacted by the hot airflow, and avoiding the formation of "dry on the outside and wet on the inside" spherical peptide powder.
[0021] It should be noted that a temperature protection shell 10 is fixedly connected to the bottom of the U-shaped frame 8 near the mixing tank 7. A temperature monitoring meter 26 is fixedly connected to the inner wall of the temperature protection shell 10. The temperature monitoring meter 26 monitors the temperature inside the mixing tank 7 in real time. A feed inlet 19 is opened at the top of the mixing tank 7. The drying device 5 includes a drying device 12 fixed to the top left side of the base plate 1. A connecting pipe 11 is fixedly connected to the output end of the drying device 12. The other end of the connecting pipe 11 is connected to the mixing tank 7. Four sets of support columns 6 are fixedly fixed at equal intervals at the bottom of the base plate 1. The output end of the motor 9 is fixedly connected to the second synchronous wheel 18. During the drying and mixing process, the drying equipment 12 starts synchronously and delivers hot air to the mixing tank 7 through the connecting pipe 11. It should be noted that during the delivery process, the temperature monitoring meter 26 fixed on the inner wall of the temperature protection shell 10 will monitor the temperature inside the mixing tank 7 in real time and display the temperature data on its display screen. If the temperature is detected to be higher than the set value, the power of the drying equipment 12 can be manually reduced to reduce the output of hot air and avoid the temperature from being too high and damaging the bioactivity of soybean peptide powder. If the temperature is detected to be lower than the set value, the power of the drying equipment 12 can be appropriately increased to ensure drying efficiency. Finally, when the drying time reaches the set value, or after sampling and testing confirms that the moisture content of the peptide powder meets the standard, first turn off the power of the drying equipment 12 and let the temperature inside the mixing tank 7 naturally drop to room temperature; after the temperature drops to room temperature, turn off the power of the motor 9, stop stirring, open the discharge port at the bottom of the mixing tank 7, and slowly release the dried soybean peptide powder, which is then collected in a collection container; if a small amount of peptide powder remains on the inner wall of the mixing tank 7, the motor 9 can be started at low speed for 10-20 seconds to scrape off the residual peptide powder through the stirring blades 25, ensuring thorough discharge. After discharge, use a clean soft brush to clean the inlet 19, the outlet, and the inside of the mixing tank 7 to remove any residual peptide powder, preventing cross-contamination of materials during the next use.
[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An energy-saving soybean peptide powder dryer, comprising a base plate (1), characterized in that: A back plate (2) is fixed to the top right side of the base plate (1), a drive assembly (3) is installed on the right side of the back plate (2), a U-shaped frame (8) is installed on the left side of the back plate (2), a stirring assembly (4) is installed inside the U-shaped frame (8), and a drying device (5) is installed on the left side of the base plate (1) near the stirring assembly (4). The drive assembly (3) includes a motor (9) fixed on the right side of the base plate (1). A first synchronous pulley (16) is rotatably connected to the right side of the back plate (2). A second synchronous pulley (18) is rotatably connected to the right side of the back plate (2). The second synchronous pulley (18) and the first synchronous pulley (16) are connected by a first synchronous belt (17). A shaft is coaxially fixed on the left side of the first synchronous pulley (16). A rectangular groove (14) is opened on the inner wall of the right side of the U-shaped frame (8). A transmission device is installed on the inner wall of the rectangular groove (14).
2. The energy-saving soybean peptide powder dryer according to claim 1, characterized in that: The transmission device includes a rotating shaft (23) rotatably disposed on the inner wall of a rectangular groove (14). The bottom end of the rotating shaft (23) is coaxially fixedly connected to a second bevel gear (15). The end of the shaft near the second bevel gear (15) is coaxially fixedly connected to a first bevel gear (13). The first bevel gear (13) meshes with the second bevel gear (15). The outer wall of the shaft is fitted with a bearing. The outer wall of the shaft is connected to a U-shaped frame (8).
3. The energy-saving soybean peptide powder dryer according to claim 2, characterized in that: The top of the U-shaped frame (8) has a groove, and the inner wall of the groove is rotatably connected to a fourth synchronous wheel (22). The inner wall of the groove is rotatably connected to a third synchronous wheel (20) near the fourth synchronous wheel (22). The third synchronous wheel (20) and the fourth synchronous wheel (22) are connected by a second synchronous belt (21).
4. The energy-saving soybean peptide powder dryer according to claim 3, characterized in that: The fourth synchronous wheel (22) is fixed coaxially with the rotating shaft (23). The inner wall of the U-shaped frame (8) is fixedly connected to the stirring tank (7). The inner wall of the stirring tank (7) is rotatably connected to the stirring rod (24). The outer wall of the stirring rod (24) is fixed with several sets of stirring blades (25) at equal intervals.
5. The energy-saving soybean peptide powder dryer according to claim 4, characterized in that: A temperature device protective shell (10) is fixedly connected to the bottom of the U-shaped frame (8) near the mixing tank (7). A temperature monitoring meter (26) is fixedly connected to the inner wall of the temperature device protective shell (10). The temperature monitoring meter (26) monitors the temperature inside the mixing tank (7) in real time.
6. The energy-saving soybean peptide powder dryer according to claim 5, characterized in that: The mixing tank (7) has a feed inlet (19) at the top. The drying device (5) includes a drying device (12) fixed on the top left side of the base plate (1). The output end of the drying device (12) is fixedly connected to a connecting pipe (11). The other end of the connecting pipe (11) is connected to the mixing tank (7). Four sets of support columns (6) are fixed at equal intervals at the bottom of the base plate (1). The output end of the motor (9) is fixedly connected to the second synchronous wheel (18).
7. The energy-saving soybean peptide powder dryer according to claim 6, characterized in that: The bottom of the support column (6) is fixedly connected to an anti-slip pad, which is made of rubber and has several horizontal anti-slip lines on the bottom.
8. The energy-saving soybean peptide powder dryer according to claim 7, characterized in that: The outer wall of the temperature monitoring meter (26) is provided with a data display module. The temperature monitoring meter (26) is connected to the control unit of the drying equipment (12) in the drying device (5). When the temperature monitoring meter (26) detects that the internal temperature of the stirring tank (7) exceeds the preset range, it can send an adjustment signal to the control unit of the drying equipment (12) to control the heat output power of the drying equipment (12).
9. An energy-saving soybean peptide powder dryer according to claim 8, characterized in that: The stirring blade (25) has an arc-shaped structure, and the edges of the stirring blade (25) are rounded; the two adjacent sets of stirring blades (25) are staggered on the outer wall of the stirring rod (24).
10. An energy-saving soybean peptide powder dryer according to claim 9, characterized in that: The edge of the feed inlet (19) is hinged with a sealing cover plate, and the inner wall of the sealing cover plate is fixedly connected with a high temperature resistant sealing gasket. When the sealing cover plate is closed on the feed inlet (19), the sealing gasket is tightly fitted with the edge of the feed inlet (19). The outer wall of the sealing cover plate is fixedly provided with a handle for easy opening and closing.