Ceramic cleaning line drying device with rapid drying function

Abstract

The utility model discloses a kind of ceramic cleaning line drying device with quick drying function, belong to drying device technical field.This kind of ceramic cleaning line drying device with quick drying function, including main body and drying mechanism, the main body includes box, the inside bottom end of the box is fixedly installed with conveyor belt, the upper end of the box is slidably covered with sealing cover, the inside both sides of the box are fixedly installed with a pair of hot blast stove, every pair of hot blast stove is connected through pipeline, the side of hot blast stove is fixedly installed with mounting seat, the inside rotation of the mounting seat is connected with porous hot blast pipe, one end of the porous hot blast pipe is connected with hot blast stove through telescopic bellows;The drying mechanism includes hot blast machine, exhaust fan and dehumidifier, the bottom of hot blast machine, exhaust fan and dehumidifier is connected with the top of box, the utility model can effectively improve the practicality of ceramic cleaning line drying device, with higher practical value.

Description

Technical Field

[0001] This utility model relates to the field of drying equipment technology, specifically a drying device for a ceramic cleaning line with rapid drying function. Background Technology

[0002] In the production and processing of ceramic products, cleaning and drying are key processes to ensure product quality. After the preliminary stages such as forming, glazing, and firing, ceramic products are prone to adhering to impurities such as dust, glaze residue, and oil stains. These impurities need to be removed by high-pressure spraying, ultrasonic cleaning, or chemical cleaning in the cleaning line. The drying equipment is responsible for quickly removing moisture from the ceramic surface after cleaning, providing a dry and clean workpiece surface for subsequent quality inspection, packaging, or secondary processing.

[0003] Based on the above, the inventors have discovered the following problems: the design of the hot air conveying and diffusion structure of the traditional drying device is unreasonable, resulting in significant differences in temperature and wind speed in different areas of the chamber, which directly affects the uniformity and efficiency of ceramic drying. Furthermore, the evaporated moisture accumulates in the chamber, forming a high humidity environment, which further inhibits moisture evaporation and reduces drying efficiency.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a ceramic cleaning line drying device with rapid drying function, in order to achieve a more practical value. Utility Model Content

[0005] The purpose of this invention is to provide a ceramic cleaning line drying device with a rapid drying function, in order to solve the problem mentioned in the background art that the unreasonable design of the hot air conveying and diffusion structure of traditional drying devices leads to significant differences in temperature and wind speed in different areas of the chamber.

[0006] In view of the above problems, the technical solution proposed by this utility model is as follows:

[0007] A ceramic cleaning line drying device with rapid drying function includes a main body and a drying mechanism. The main body includes a box, with a conveyor belt fixedly installed at the bottom of the box. A sealing cover is slidably fitted onto the top of the box. A pair of hot air boxes are fixedly installed on both sides of the box, and each pair of hot air boxes is connected by a pipe. A mounting base is fixedly installed on one side of each hot air box, and a perforated hot air pipe is rotatably connected inside the mounting base. One end of each perforated hot air pipe is connected to the hot air box through a telescopic corrugated pipe. The drying mechanism includes a hot air blower, an exhaust fan, and a dehumidifier. The bottom ends of the hot air blower, exhaust fan, and dehumidifier are all connected to the top of the box.

[0008] Furthermore, a first tee pipe is fixedly installed at the top of the inside of the box. The two ends of the first tee pipe are respectively connected to the top of one of the hot air boxes located on both sides of the box through pipes. The top of the first tee pipe is connected to the output end of the hot air blower through pipes.

[0009] The beneficial effect of adopting the above-mentioned further solution is that the first three-way pipe at the top of the chamber can evenly distribute the hot air output by the hot air blower to the hot air boxes on both sides, ensuring a balanced supply of hot air on both sides of the chamber, avoiding uneven drying of ceramics due to local temperature differences, and improving the consistency of drying quality.

[0010] Furthermore, lifting frames are fixedly installed on both sides of the bottom end of the box, and the two sides of the sealing cover are slidably connected to a pair of the lifting frames.

[0011] The beneficial effects of adopting the above-mentioned further solution are that the lifting frame at the bottom of the box provides a sliding guide for the sealing cover, ensuring that the sealing cover rises and falls smoothly and avoiding deviation that could lead to poor sealing; at the same time, the lifting frame supports the weight of the sealing cover, preventing deformation of the sealing cover and extending its service life.

[0012] Furthermore, pneumatic telescopic rods are fixedly installed at the bottom of the lifting frame, and the output ends of a pair of pneumatic telescopic rods are respectively connected to the bottom two sides of the sealing cover.

[0013] The beneficial effect of adopting the above-mentioned further solution is that the pneumatic telescopic rod inside the lifting frame can drive the sealing cover to rise and fall automatically, which facilitates the entry and exit of ceramic parts into and out of the box without manual operation, thus improving the degree of automation.

[0014] Furthermore, a transmission box is fixedly installed at one end of each mounting base, and a worm gear is rotatably connected inside each transmission box. The central shaft of one side of the worm gear is connected to one end of the porous hot air pipe.

[0015] The beneficial effects of adopting the above-mentioned further solution are that the transmission box at one end of the mounting base protects the worm gear from high temperature and hot air corrosion, avoiding transmission failure; the worm gear is connected to the porous hot air pipe, which can transmit power to drive the porous hot air pipe to rotate, adjust the hot air spray angle, and adapt to the drying needs of ceramic parts of different shapes.

[0016] Furthermore, worm gears are rotatably connected to the inner side of the transmission box, and the worm gears mesh with worm wheels.

[0017] The beneficial effects of adopting the above-mentioned further solution are that the meshing of the worm and worm wheel forms a speed reduction and torque increase structure, which reduces the output speed of the high-temperature resistant motor and increases the torque, making the porous hot air pipe rotate smoothly and avoiding unstable hot air jet due to excessive speed; at the same time, the worm and worm wheel transmission has reverse self-locking property, preventing the porous hot air pipe from rotating unexpectedly due to the hot air reaction force, and ensuring angle stability.

[0018] Furthermore, a high-temperature resistant motor is rotatably connected to one side of the upper end of the transmission box, and the output end of the high-temperature resistant motor is connected to the worm gear transmission.

[0019] The advantages of adopting the above-mentioned further solutions are that the high-temperature resistant motor is suitable for the high-temperature environment inside the chamber, avoiding damage to the motor due to high temperature and ensuring long-term stable operation; the motor directly drives the worm gear, which has efficient power transmission and can accurately control the rotation angle and speed of the multi-hole hot air pipe, improving the drying flexibility.

[0020] Furthermore, the input end of the exhaust fan is connected to the interior of the housing via a pipe, and the output end of the exhaust fan is connected to the input end of the dehumidifier via a pipe.

[0021] The beneficial effects of adopting the above-mentioned further solution are that the exhaust fan draws out the hot and humid air inside the chamber and delivers it to the dehumidifier to remove moisture, thereby reducing the humidity inside the chamber, preventing the hot and humid air from affecting the drying speed of the ceramics, and reducing the condensation of water vapor inside the chamber that could cause the ceramics to become damp again, thus improving the drying efficiency.

[0022] Furthermore, the input end of the hot air blower is fitted with a second tee pipe, one end of which is connected to the output end of the dehumidifier via a pipe.

[0023] The beneficial effect of adopting the above-mentioned further solution is that the second three-way pipe at the input end of the hot air blower can mix the dried air processed by the dehumidifier with the outside air, reheat it and send it into the chamber, realize air circulation, reduce heat waste, reduce energy consumption, and at the same time ensure the dryness of the hot air sent in, further accelerating the drying of ceramics.

[0024] Compared with the prior art, the beneficial effects of this utility model are as follows: The main body of this ceramic cleaning line drying device with rapid drying function provides a closed space for ceramic drying. The internal conveyor belt can transport ceramic parts into the box for drying. The external conveyor belt allows users to conveniently place undried ceramics inside the box while the ceramics are being dried, improving efficiency. The sliding sealing cover ensures the box's airtightness and reduces heat loss. Hot air boxes on both sides blow hot air to the ceramic parts through perforated hot air pipes. The telescopic corrugated pipe adapts to the rotation of the perforated hot air pipes, achieving multi-angle drying and improving the uniformity of hot air output inside the box. The hot air blower of the drying mechanism provides the hot air source, and the exhaust fan and dehumidifier work together to dehumidify the extracted hot air, accelerating ceramic drying. Overall, it achieves rapid and uniform drying of ceramic parts, meeting the continuous production needs of the cleaning line. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural diagram of the ceramic cleaning line drying device with rapid drying function disclosed in an embodiment of the present invention. Figure 1 ;

[0026] Figure 2 This is a three-dimensional structural diagram of the ceramic cleaning line drying device with rapid drying function disclosed in an embodiment of the present invention. Figure 2 ;

[0027] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the drying device for a ceramic cleaning line with rapid drying function disclosed in an embodiment of this utility model. Figure 1 ;

[0028] Figure 4 This is a schematic diagram of the internal three-dimensional structure of the drying device for a ceramic cleaning line with rapid drying function disclosed in an embodiment of this utility model. Figure 2 ;

[0029] Figure 5 This is a side cross-sectional view of the transmission box of the drying device for a ceramic cleaning line with rapid drying function disclosed in an embodiment of this utility model.

[0030] In the diagram: 1. Main body; 101. Box; 102. Conveyor belt; 103. Lifting frame; 104. Sealing cover; 105. Pneumatic telescopic rod; 106. Hot air box; 107. Transmission box; 108. Perforated hot air duct; 109. Mounting base; 110. Worm gear; 111. High temperature resistant motor; 112. Worm; 113. First tee pipe; 2. Drying mechanism; 201. Hot air blower; 202. Second tee pipe; 203. Dehumidifier; 204. Exhaust fan. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1 - Figure 5This utility model provides a technical solution: a ceramic cleaning line drying device with rapid drying function, including a main body 1 and a drying mechanism 2. The main body 1 includes a box 101, a conveyor belt 102 is fixedly installed at the bottom of the box 101, a sealing cover 104 is slidably fitted at the top of the box 101, a pair of hot air boxes 106 are fixedly installed on both sides of the box 101, and each pair of hot air boxes 106 is connected by a pipe. A mounting base 109 is fixedly installed on one side of each hot air box 106, and a perforated hot air pipe 108 is rotatably connected inside the mounting base 109. One end of the perforated hot air pipe 108 is connected to the hot air box 106 through a telescopic corrugated pipe. The drying mechanism 2 includes a hot air blower 201, an exhaust fan 204 and a dehumidifier 203, and the bottom ends of the hot air blower 201, the exhaust fan 204 and the dehumidifier 203 are all connected to the top of the box 101.

[0033] As an embodiment of this utility model, a first three-way pipe 113 is fixedly installed at the top of the interior of the housing 101. The two ends of the first three-way pipe 113 are respectively connected to the top of one of the hot air boxes 106 located on both sides of the housing 101 through pipes. The top of the first three-way pipe 113 is connected to the output end of the hot air blower 201 through pipes. The first three-way pipe 113 at the top of the housing 101 can evenly distribute the hot air output by the hot air blower 201 to the hot air boxes 106 on both sides, ensuring a balanced supply of hot air on both sides of the housing 101, avoiding uneven drying of ceramics due to local temperature differences, and improving the consistency of drying quality.

[0034] As an embodiment of this utility model, furthermore, lifting frames 103 are fixedly installed on both sides of the bottom end of the box 101, and the two sides of the sealing cover 104 are slidably connected to a pair of lifting frames 103. The lifting frames 103 at the bottom end of the box 101 provide sliding guides for the sealing cover 104, ensuring that the sealing cover 104 rises and falls smoothly and avoiding deviation that would lead to poor sealing. At the same time, the lifting frames 103 support the weight of the sealing cover 104, preventing the sealing cover 104 from deforming and extending its service life.

[0035] As an embodiment of this utility model, further, pneumatic telescopic rods 105 are fixedly installed at the bottom of the lifting frame 103. The output ends of a pair of pneumatic telescopic rods 105 are respectively connected to the bottom sides of the sealing cover 104. The pneumatic telescopic rods 105 in the lifting frame 103 can drive the sealing cover 104 to automatically lift and lower, which facilitates the entry and exit of ceramic parts into and out of the box 101 without manual operation, thus improving the degree of automation.

[0036] As an embodiment of this utility model, a transmission box 107 is fixedly installed at one end of the mounting base 109. A worm gear 110 is rotatably connected inside the transmission box 107. The central shaft of one side of the worm gear 110 is connected to one end of the porous hot air pipe 108. The transmission box 107 at one end of the mounting base 109 protects the worm gear 110 from high temperature and hot air corrosion, and avoids transmission failure. The worm gear 110 is connected to the porous hot air pipe 108, which can transmit power to drive the porous hot air pipe 108 to rotate, adjust the hot air spray angle, and adapt to the drying needs of ceramic parts of different shapes.

[0037] As one embodiment of this utility model, furthermore, a worm gear 112 is rotatably connected to the inner side of the transmission box 107. The worm gear 112 meshes with the worm wheel 110, and the meshing of the worm gear 112 and the worm wheel 110 forms a speed reduction and torque increase structure, which reduces the output speed of the high-temperature motor 111 and increases the torque, so that the porous hot air pipe 108 rotates smoothly and avoids unstable hot air jet due to excessive speed. At the same time, the worm gear transmission has a reverse self-locking property to prevent the porous hot air pipe 108 from rotating unexpectedly due to the reaction force of hot air and ensure angle stability.

[0038] As an embodiment of this utility model, a high-temperature resistant motor 111 is rotatably connected to one side of the upper end of the transmission box 107. The output end of the high-temperature resistant motor 111 is connected to the worm gear 112. The high-temperature resistant motor 111 is adapted to the high-temperature environment inside the box 101, avoiding damage to the motor due to high temperature and ensuring long-term stable operation. The motor directly drives the worm gear 112, which is highly efficient in power transmission and can accurately control the rotation angle and speed of the multi-hole hot air pipe 108, improving the drying flexibility.

[0039] As one embodiment of this utility model, the input end of the exhaust fan 204 is connected to the interior of the box 101 through a pipe, and the output end of the exhaust fan 204 is connected to the input end of the dehumidifier 203 through a pipe. The exhaust fan 204 draws out the humid and hot air inside the box 101 and delivers it to the dehumidifier 203 to remove moisture, reduce the humidity inside the box, avoid the humid and hot air from affecting the drying speed of the ceramic, and at the same time reduce the condensation of water vapor inside the box 101 that causes the ceramic to become damp again, thereby improving the drying efficiency.

[0040] As an embodiment of this utility model, the input end of the hot air blower 201 is fitted with a second three-way pipe 202. One end of the second three-way pipe 202 is connected to the output end of the dehumidifier 203 through a pipe. The second three-way pipe 202 at the input end of the hot air blower 201 can mix the dried air processed by the dehumidifier 203 with the outside air and draw it in. After reheating, it is sent into the housing 101 to realize air circulation, reduce heat waste, reduce energy consumption, and at the same time ensure the dryness of the hot air sent in, further accelerating the drying of ceramics.

[0041] Specifically, the working principle of this ceramic cleaning line drying device with rapid drying function is as follows: In use, the pneumatic telescopic rod 105 inside the lifting frame 103 drives the sealing cover 104 to rise along the lifting frame 103 to open the box 101. The ceramic parts to be dried are placed on the conveyor belt 102 and transported into the box 101. Then, the pneumatic telescopic rod 105 is controlled to lower the sealing cover 104 to seal the box 101. The hot air blower 201 of the drying mechanism 2 is started, which draws in outside air and dry air processed by the dehumidifier 203 through the second three-way pipe 202. After heating, the air is evenly distributed to the hot air boxes 106 on both sides of the box 101 through the first three-way pipe 113. 6. Hot air is introduced into the porous hot air pipe 108 through the telescopic corrugated pipe. At the same time, the high-temperature resistant motor 111 on the transmission box 107 is started to drive the worm gear 112 to rotate. The worm gear 112 meshes with the worm wheel 110 to drive the porous hot air pipe 108 to rotate in the mounting base 109, adjusting the hot air spray angle to dry the ceramic parts conveyed by the conveyor belt 102 evenly from multiple angles. During the process, the exhaust fan 204 draws out the hot and humid air in the box 101 and sends it to the dehumidifier 203 to remove moisture. The dehumidified dry air flows back to the hot air fan 201 through the second three-way pipe 202 for recycling. The whole process realizes continuous, fast and uniform drying of ceramic parts, taking into account efficiency and energy saving, and adapting to the production needs of the cleaning line.

[0042] It should be noted that all standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Furthermore, since this application is mainly used to protect mechanical devices, this application will not explain the control method and circuit connection in detail.

Claims

1. A drying device for a ceramic cleaning line with rapid drying function, characterized in that, The system includes a main body (1) and a drying mechanism (2). The main body (1) includes a box (101). A conveyor belt (102) is fixedly installed at the bottom of the box (101). A sealing cover (104) is slidably fitted on the upper end of the box (101). A pair of hot air boxes (106) are fixedly installed on both sides of the inside of the box (101). Each pair of hot air boxes (106) is connected by a pipe. A drying mechanism (2) is fixedly installed on one side of each hot air box (106). There is a mounting base (109), and a perforated hot air pipe (108) is rotatably connected inside the mounting base (109). One end of the perforated hot air pipe (108) is connected to the hot air box (106) through a telescopic corrugated pipe. The drying mechanism (2) includes a hot air blower (201), an exhaust fan (204) and a dehumidifier (203). The bottom ends of the hot air blower (201), the exhaust fan (204) and the dehumidifier (203) are all connected to the top end of the box body (101).

2. The drying device for a ceramic cleaning line with rapid drying function according to claim 1, characterized in that, The top of the inner part of the housing (101) is fixedly installed with a first three-way pipe (113). The two ends of the first three-way pipe (113) are respectively connected to the top of one of the hot air boxes (106) located on both sides of the housing (101) through pipes. The top of the first three-way pipe (113) is connected to the output end of the hot air blower (201) through pipes.

3. The drying device for a ceramic cleaning line with rapid drying function according to claim 1, characterized in that, Lifting frames (103) are fixedly installed on both sides of the bottom end of the box (101), and the two sides of the sealing cover (104) are slidably connected to a pair of lifting frames (103).

4. A ceramic cleaning line drying device with rapid drying function according to claim 3, characterized in that, Each of the lifting frames (103) has a pneumatic telescopic rod (105) fixedly installed at its inner bottom. The output ends of a pair of pneumatic telescopic rods (105) are respectively connected to the bottom sides of the sealing cover (104).

5. A ceramic cleaning line drying device with rapid drying function according to claim 1, characterized in that, A transmission box (107) is fixedly installed on one end of each mounting base (109). A worm gear (110) is rotatably connected inside each transmission box (107). The central shaft of one side of the worm gear (110) is connected to one end of the porous hot air pipe (108).

6. A ceramic cleaning line drying device with rapid drying function according to claim 5, characterized in that, The inner side of each transmission box (107) is rotatably connected to a worm (112), and the worm (112) meshes with the worm wheel (110).

7. A ceramic cleaning line drying device with rapid drying function according to claim 6, characterized in that, A high-temperature resistant motor (111) is rotatably connected to one side of the upper end of the transmission box (107), and the output end of the high-temperature resistant motor (111) is connected to the worm gear (112) for transmission.

8. A ceramic cleaning line drying device with rapid drying function according to claim 1, characterized in that, The input end of the exhaust fan (204) is connected to the interior of the housing (101) through a pipe, and the output end of the exhaust fan (204) is connected to the input end of the dehumidifier (203) through a pipe.

9. A ceramic cleaning line drying device with rapid drying function according to claim 8, characterized in that, The input end of the hot air blower (201) is fitted with a second three-way pipe (202), and one end of the second three-way pipe (202) is connected to the output end of the dehumidifier (203) through a pipe.

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