Box type far infrared overturning vacuum activation equipment

Abstract

The utility model provides a box type far infrared overturning vacuum activation equipment, including processing interval, baking area, double -sided workstation, overturning motor, top and cold -blast system, wherein: baking area fixed mounting is in the bottom of processing interval, and double -sided workstation installs the top of baking area, and this overturning motor sets up the outside of double -sided workstation, top fixed mounting is in the top of processing interval, and cold -blast system fixed mounting is under top, the utility model baking area and the setting of double -sided workstation can carry out continuous processing, and product glue activation is even.

Description

Technical Field

[0001] This utility model relates to the field of material activation technology, and in particular to a box-type far-infrared flip vacuum activation device. Background Technology

[0002] In the field of materials processing, such as the activation treatment of leather, textiles, or polymer composites, thermal activation is a crucial step. Traditional thermal activation equipment, such as ordinary ovens or single-sided heating equipment, has many inherent drawbacks. First, they typically operate on a single-sided processing model. After one side of the workpiece is processed, the machine must be stopped for cooling, and the operator must manually flip and reload the workpiece before processing the other side can begin. This model leads to production interruptions, low efficiency, and high labor intensity and cost for manual operation. Furthermore, existing activation equipment still suffers from the inability to perform continuous processing and uneven activation of the adhesive in the product.

[0003] Therefore, it is essential to invent a box-type far-infrared flip vacuum activation device. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a box-type far-infrared rotating vacuum activation device, solving the issues of existing activation devices still being unable to perform continuous processing and uneven activation of product adhesives. A box-type far-infrared rotating vacuum activation device includes a processing area, a baking area, a double-sided worktable, a rotating motor, a top cover, and a cooling system. The baking area is fixedly installed at the bottom of the processing area, and the double-sided worktable is installed above the baking area. The rotating motor is located on the outside of the double-sided worktable. The top cover is fixedly installed above the processing area, and the cooling system is fixedly installed below the top cover.

[0005] The baking area includes a support frame, far-infrared lamps, a sealing plate, and a blower. The support frame is fixedly installed at the bottom of the processing area, and the far-infrared lamps are fixedly installed inside the support frame. The sealing plate is fixedly installed on the outside of the support frame. The blower is fixedly installed on the sealing plates at both ends of the support frame.

[0006] The double-sided worktable includes a flip support table, a processing worktable, a vacuum suction and pressing frame, a support shaft, and a support frame, with the support frame fixedly installed at both ends above the baking area; the flip support table has support shafts fixedly installed at both ends, and the flip support table can be rotatably installed inside the support frame via the support shafts; the processing worktable is fixedly installed on the upper and lower sides of the flip support table.

[0007] The support frame and enclosed plate inside the baking area adopt a rectangular space with an open top, and the open top of the baking area can accommodate the rotating support table inside it. The far-infrared lamp tube adopts a heating structure with several far-infrared lamp tubes. The blower adopts two sets, and the blower can blow air into the interior of the support frame and enclosed plate to form a high-temperature airflow.

[0008] The internal flip support of the double-sided worktable adopts a rectangular support structure, and the processing worktables on the front and back of the flip support form two processing areas. The workstation can be changed by rotating the flip support. The vacuum suction and pressing frame adopts two sets, which can be opened or closed by the driving structure and clamped on the two sides of the flip support.

[0009] Compared with the prior art, the present invention has the following beneficial effects:

[0010] 1. The baking area of ​​this utility model gathers heat through a closed space consisting of a support frame and a closed plate, and uses the internal far-infrared lamp tube to provide the core heat source to penetrate and heat the workpiece. At the same time, the blower blows air to form a uniform high-temperature airflow, ensuring efficient and uniform baking and activation of the workpiece on the double-sided workbench.

[0011] 2. The double-sided worktable of this utility model, through its unique flipping structure, integrates workstation support, workpiece fixation, and double-sided processing functions into one unit. Specifically, the flipping support table is rotatably mounted on the support frame via support shafts at both ends. The two fixed processing worktables on the front and back sides form two independent processing areas, while the vacuum suction and pressing frame is responsible for firmly adhering to the workpiece during processing. Driven by the flipping motor, the entire double-sided worktable can be flipped 180 degrees, allowing one side to be heated and activated in the baking area while the other side is cooled by the cold air.

[0012] The system performs cooling and loading / unloading, thereby greatly improving processing efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a structural schematic diagram of the cooling system of this utility model.

[0015] Figure 3 This is a schematic diagram of the baking area of ​​this utility model.

[0016] Figure 4 This is a structural schematic diagram of the double-sided worktable of this utility model.

[0017] In the picture:

[0018] Processing area 1, baking area 2, support frame 21, far-infrared lamp tube 22, enclosed plate 23, blower 24, double-sided workbench 3, flip support table 31, processing workbench 32, vacuum suction and pressing frame 33, support shaft 34, support frame 35, flip motor 4, top cap 5, cold air system 6. Detailed Implementation

[0019] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0020] As attached Figure 1 To be continued Figure 4 As shown.

[0021] This utility model provides a box-type far-infrared rotating vacuum activation device, including a processing area 1, a baking area 2, a double-sided workbench 3, a rotating motor 4, a capping 5, and a cold air system 6, wherein: the baking area 2 is fixedly installed at the bottom of the processing area 1, and the double-sided workbench 3 is installed above the baking area 2, and the rotating motor 4 is located on the outside of the double-sided workbench 3; the capping 5 is fixedly installed above the processing area 1, and the cold air system 6 is fixedly installed below the capping 5.

[0022] Baking area 2 includes a support frame 21, far-infrared lamps 22, a sealing plate 23, and a blower 24. The support frame 21 is fixedly installed at the bottom of the processing area 1, and the far-infrared lamps 22 are fixedly installed inside the support frame 21. The sealing plate 23 is fixedly installed outside the support frame 21. The blower 24 is fixedly installed on the sealing plates 23 at both ends of the support frame 21.

[0023] The double-sided workbench 3 includes a flip support table 31, a processing workbench 32, a vacuum suction and pressing frame 33, a support shaft 34, and a support frame 35, with the support frame 35 fixedly installed at both ends above the baking area 2; the flip support table 31 has support shafts 34 fixedly installed at both ends, and the flip support table 31 can be rotatably installed inside the support frame 35 via the support shafts 34; the processing workbench 32 is fixedly installed on the upper and lower sides of the flip support table 31.

[0024] The support frame 21 and the enclosing plate 23 inside the baking area 2 adopt a rectangular space with an open top, and the open top of the baking area 2 can accommodate the rotating support table 31 to rotate inside it. The far-infrared lamp tube 22 adopts a heating structure with several far-infrared lamp tubes. The blower 24 adopts two sets, and the blower 24 can blow air into the interior of the support frame 21 and the enclosing plate 23 to form a high-temperature airflow.

[0025] The flip support 31 inside the double-sided worktable 3 adopts a rectangular support structure, and the processing worktables 32 on the front and back sides of the flip support 31 form two processing areas, and the workstation can be changed by rotating the flip support 31; the vacuum suction and pressing frame 33 adopts two sets, and can be opened or closed by the driving structure, and clamped on the two sides of the flip support 31.

[0026] The overall working principle of this equipment 1 is based on the flipping characteristic of its double-sided worktable 3, which combines the heating and activation function of the baking zone 2 with the cooling function of the cold air system 6 in space and in time, thereby achieving efficient and uninterrupted cyclical production. The specific workflow is as follows: In the initial state, the operator lays the workpiece to be processed flat on the processing worktable 32 located at the top, and the vacuum suction and pressing frame 33 on this side closes, firmly fixing the workpiece through vacuum suction. Subsequently, the flipping motor 4 starts, driving the support shaft 34 to rotate the entire flipping support table 31 180 degrees within the support frame 35, turning the side with the fixed workpiece into the baking zone 2 below. At this time, the baking zone 2 starts, and the far-infrared lamp tube 22 inside emits far-infrared radiation to penetrate and heat the workpiece. At the same time, the blower 24 runs, forming a uniform high-temperature airflow in the cavity formed by the support frame 21 and the closed plate 23, ensuring that the workpiece is heated evenly and completing the activation process.

[0027] When the processing cycle of baking zone 2 ends, the flipping motor 4 starts again, driving the double-sided worktable 3 to flip 180 degrees. At this time, the activated side is turned to face the top 5, and the cooling system 6 is activated to force-cool and shape the workpiece on that side. At the same time, the other processing worktable 32, which has just been moved into baking zone 2 and has been cooled and loaded in the previous cycle, begins to be baked and activated by the far-infrared lamps 22. This process is repeated continuously, with each flipping cycle simultaneously completing the cooling and unloading / loading of one side of the workpiece and the heating and activation of the other side, enabling the equipment 1 to operate continuously without interruption and greatly improving production efficiency.

[0028] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. A box-type far-infrared flip-vacuum activation device, characterized in that: It includes a processing area (1), a baking area (2), a double-sided workbench (3), a flip motor (4), a cap (5), and a cold air system (6), wherein: the baking area (2) is fixedly installed at the bottom of the processing area (1), and the double-sided workbench (3) is installed above the baking area (2), and the flip motor (4) is located on the outside of the double-sided workbench (3); the cap (5) is fixedly installed above the processing area (1), and the cold air system (6) is fixedly installed below the cap (5).

2. The box-type far-infrared flip-vacuum activation device as described in claim 1, characterized in that: The baking area (2) includes a support frame (21), far-infrared lamps (22), a sealing plate (23), and a blower (24). The support frame (21) is fixedly installed at the bottom of the processing area (1), and the far-infrared lamps (22) are fixedly installed inside the support frame (21). The sealing plate (23) is fixedly installed outside the support frame (21). The blower (24) is fixedly installed on the sealing plates (23) at both ends of the support frame (21).

3. The box-type far-infrared flip-vacuum activation device as described in claim 1, characterized in that: The double-sided workbench (3) includes a flip support table (31), a processing workbench (32), a vacuum suction and pressing frame (33), a support shaft (34), and a support frame (35), and the support frame (35) is fixedly installed at both ends above the baking area (2); the flip support table (31) is fixedly installed with support shafts (34) at both ends, and the flip support table (31) can be rotatably installed inside the support frame (35) through the support shafts (34); the processing workbench (32) is fixedly installed on the upper and lower sides of the flip support table (31).

4. The box-type far-infrared flipping vacuum activation device as described in claim 2, characterized in that: The support frame (21) and the enclosed plate (23) inside the baking area (2) adopt a rectangular space with an open top, and the open top of the baking area (2) can accommodate the rotating support table (31) to rotate inside it. The far-infrared lamp tube (22) adopts a heating structure with several far-infrared lamp tubes. The blower (24) adopts two sets, and the blower (24) can blow air into the interior of the support frame (21) and the enclosed plate (23) to form a high-temperature airflow.

5. The box-type far-infrared flipping vacuum activation device as described in claim 3, characterized in that: The flip support table (31) inside the double-sided worktable (3) adopts a rectangular support structure, and the processing worktable (32) on the front and back sides of the flip support table (31) forms two processing areas, and the workstation can be changed by rotating the flip support table (31); the vacuum suction and pressing frame (33) adopts two sets, and can be opened or closed by the driving structure, and clamped on the two sides of the flip support table (31).

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