Cleaning and descaling structure of shell-and-tube heat exchanger

CN224921066UActive Publication Date: 2026-10-30WUXI TONGLI AIR CONDITIONING EQUIP CO LTD
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Patent Information

Application Number
CN202522189193.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-10-30
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

[0004]但是现有的超声波振动装置对壳管式换热器的内壁表面进行振动作业时,超声波振动装置的连接用的电线会缠绕在移动,对电线进行整理较为麻烦,需要花费大量时进行处理作业

Benefits of technology

1、该壳管式换热器的清洗与除垢结构,通过设置有电线承载块、钢支架和滑动连接块,电线承载块能够将电线进行支撑作业,且钢支架和滑动连接块能够将电线的位置进行限位作业,从而能够将电线的位置固定,方便将电线进行整理作业,不需要花费大量时间整理电线,缩短调节声波发生器的位置,从而能够增加该装置的使用时间。

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Abstract

The utility model relates to the cleaning technical field of shell -and -tube heat exchanger, and disclose the cleaning and descaling structure of shell -and -tube heat exchanger, including acoustic descaling device and connecting shell, the front end of acoustic descaling device is installed with shell -and -tube heat exchanger, and the connecting shell is installed in the front end of acoustic descaling device. The cleaning and descaling structure of shell -and -tube heat exchanger is provided with wire bearing block, steel support and sliding connecting block, the wire bearing block can support the wire operation, and the steel support and sliding connecting block can limit the position of wire operation, so as to fix the position of wire, make things convenient for the wire arrangement operation, do not need to spend a lot of time to arrange the wire, shorten the position of adjusting acoustic generator, the rear end of sliding connecting block has locking bolt, so as to determine the position of steel support and sliding connecting block, so as to adjust the position of steel support, can adjust the height of connecting wire.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning technology for shell-and-tube heat exchangers, specifically to the cleaning and descaling structure for shell-and-tube heat exchangers. Background Technology

[0002] Shell-and-tube heat exchangers (also known as tube-and-shell heat exchangers) are the most widely used indirect heat exchangers in production. Their cleaning and descaling structures are crucial for maintaining the performance of the heat exchanger and extending its service life.

[0003] Ultrasonic descaling utilizes the vibration and cavitation effects of ultrasound to remove dirt. Ultrasound is a high-frequency vibration wave; when it acts on the surface of dirt, it generates strong impact and vibration, thereby breaking down the molecular structure of the dirt and causing it to detach from the surface. Ultrasonic descaling has advantages such as high efficiency, environmental friendliness, and safety, and it will not cause corrosion or damage to equipment.

[0004] However, when existing ultrasonic vibration devices vibrate the inner wall surface of shell-and-tube heat exchangers, the connecting wires of the ultrasonic vibration devices become tangled in the movement, making it troublesome to tidy up the wires and requiring a lot of time to handle. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning and descaling structure for shell-and-tube heat exchangers to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning and descaling structure for a shell-and-tube heat exchanger, including an acoustic descaling device and a connecting shell. The shell-and-tube heat exchanger is installed at the front end of the acoustic descaling device, and the connecting shell is installed at the front end of the acoustic descaling device. A temperature sensor is installed on the inner wall surface of the shell-and-tube heat exchanger. The temperature of the temperature sensor and the temperature of the heat exchanger surface can form a temperature difference, which facilitates the determination of whether there is fouling inside the shell-and-tube heat exchanger and the amount of fouling.

[0007] The acoustic descaling device includes a computing host, connecting wires, a support frame, and an acoustic generator. The acoustic generator is installed at the front end of the connecting wires, the connecting wires are installed on the front of the computing host, and the computing host is installed at the rear end of the support frame.

[0008] Preferably, the support frame includes a fixed base, a support frame body, a connecting slider, a steel bracket, a sliding connecting block, a wire carrying block, and the connecting frame body. The connecting slider is slidably connected to the front section of the fixed base, the support frame body is threadedly connected to the front end of the connecting slider, the sliding connecting block is threadedly connected to the upper section of the support frame body, the steel bracket is slidably connected to the upper section of the support frame body, the wire carrying block is inserted into the front section inside the connecting frame body, and the wire carrying block is movably connected to the top surface of the steel bracket.

[0009] Preferably, the connecting frame is slidably connected to the upper end of the support frame, and the steel bracket is slidably connected to the upper surface of the support frame. The connecting frame and the steel bracket slide on the surface of the support frame, thereby allowing the position of the connecting frame and the steel bracket to be adjusted, and thus the position of the connecting wire to be adjusted.

[0010] Preferably, the sliding connecting block is threaded to the middle position of the connecting wire, the steel bracket is threaded to the middle position of the connecting wire, and a threaded rod is inserted at the connection between the sliding connecting block and the steel bracket, so as to fix the steel brackets together by threads, thereby preliminarily determining the position of the connecting wire.

[0011] Preferably, the fixed base is movably connected to the lower end of the computing host, the connecting slider is slidably connected to the surface of the computing host, the connecting slider moves left and right inside the fixed base to adjust the position of the connecting slider, and the connecting slider slides on the lower surface of the computing host to adjust the position of the support frame.

[0012] Preferably, there are two wire carrier blocks, which are distributed left and right. The wire carrier blocks are movably connected to the upper end of the connecting wire. The wire carrier blocks can determine the position of the connecting wire, making it convenient to adjust the position of the connecting wire.

[0013] Preferably, the acoustic generator is inserted into the upper end of the shell-and-tube heat exchanger. There are four acoustic generators in total. Two sets of acoustic generators are distributed left and right, and two acoustic generators on the same side are distributed vertically. The upper and lower acoustic generators on the same side are at a 90-degree angle. The acoustic generator connector at the lower end is connected to the inside of the outer shell, which can perform descaling operations on the scale connecting the outer shell and the inside of the shell-and-tube heat exchanger.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. The cleaning and descaling structure of this shell-and-tube heat exchanger includes an electrical wire support block, a steel bracket, and a sliding connection block. The electrical wire support block supports the electrical wires, while the steel bracket and sliding connection block limit the position of the electrical wires, thus fixing their position and facilitating wire management. This reduces the time spent on wire management, shortens the adjustment time of the acoustic generator, and increases the service life of the device.

[0015] 2. The cleaning and descaling structure of this shell-and-tube heat exchanger is equipped with a steel bracket, a sliding connecting block, and a support frame. The rear end of the sliding connecting block is equipped with a locking bolt, which can determine the position of the steel bracket and the sliding connecting block. This allows for adjustment of the position of the steel bracket and the height of the connecting wires, enabling cleaning and descaling operations on shell-and-tube heat exchangers of different heights. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the entire utility model; Figure 2 This is a three-dimensional schematic diagram of the acoustic descaling device of this utility model; Figure 3 This is a three-dimensional schematic diagram of the support frame of this utility model; Figure 4 This is a three-dimensional schematic diagram of the steel bracket, sliding connecting block, wire bearing block and connecting frame of this utility model.

[0017] In the diagram: 1. Acoustic descaling device; 11. Computer processing host; 12. Connecting wires; 13. Support frame; 131. Fixed base; 132. Support frame body; 133. Connecting slider; 134. Steel bracket; 135. Sliding connecting block; 136. Wire carrying block; 137. Connecting frame body; 14. Acoustic generator; 2. Shell and tube heat exchanger; 3. Connecting shell. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 The present invention provides the following technical solution: The cleaning and descaling structure for a shell-and-tube heat exchanger includes an acoustic descaling device 1 and a connecting shell 3. A shell-and-tube heat exchanger 2 is installed at the front end of the acoustic descaling device 1, and the connecting shell 3 is installed at the front end of the acoustic descaling device 1. A temperature sensor is installed on the inner wall surface of the shell-and-tube heat exchanger 2. The temperature of the temperature sensor and the temperature of the heat exchanger surface can form a temperature difference, which makes it easy to determine whether there is fouling inside the shell-and-tube heat exchanger 2 and how much fouling there is.

[0020] The acoustic descaling device 1 includes a computing processor 11, connecting wires 12, a support frame 13, and acoustic generators 14. The acoustic generators 14 are installed at the front end of the connecting wires 12 and are inserted into the upper end of the shell-and-tube heat exchanger 2. There are four acoustic generators 14 in total. Two sets of acoustic generators 14 are distributed left and right, and two acoustic generators 14 on the same side are distributed vertically. The upper and lower acoustic generators 14 on the same side are at a 90-degree angle. The connector of the lower acoustic generator 14 is connected to the inside of the outer casing 3, which can perform descaling operations on the connection between the outer casing 3 and the inside of the shell-and-tube heat exchanger 2. The connecting wires 12 are installed on the front of the computing processor 11, and the computing processor 11 is installed at the rear end of the support frame 13.

[0021] The support frame 13 includes a fixed base 131, a support frame body 132, a connecting slider 133, a steel bracket 134, a sliding connecting block 135, a wire carrying block 136, and a connecting frame body 137. The connecting slider 133 is slidably connected to the front end of the fixed base 131, and the fixed base 131 is movably connected to the lower end of the computing processor 11. The connecting slider 133 is slidably connected to the surface of the computing processor 11. The connecting slider 133 can move left and right inside the fixed base 131, thereby adjusting the position of the connecting slider 133. The connecting slider 133 slides on the lower surface of the computing processor 11, thereby adjusting the position of the support frame body 132. The support frame body 132 is threadedly connected to the front end of the connecting slider 133. The sliding connecting block 135 is threadedly connected to the upper section of the support frame body 132 and threadedly connected to the middle position of the connecting wire 12. The steel bracket 134 is threadedly connected to the middle position of the connecting wire 12. The sliding connecting block 135 and the steel bracket 134 are connected... A threaded rod is inserted at the joint, which can fix the steel bracket 134 with threads, thereby initially determining the position of the connecting wire 12. The steel bracket 134 is slidably connected to the upper section of the support frame 132. The wire carrying block 136 is inserted into the front section inside the connecting frame 137. The connecting frame 137 is slidably connected to the upper end of the support frame 132. The steel bracket 134 is slidably connected to the upper surface of the support frame 132. The connecting frame 137 and the steel bracket 134 slide on the surface of the support frame 132, thereby adjusting the position of the connecting frame 137 and the steel bracket 134, and thus adjusting the position of the connecting wire 12. The wire carrying block 136 is movably connected to the top surface of the steel bracket 134. There are two wire carrying blocks 136, which are distributed left and right. The wire carrying blocks 136 are movably connected to the upper end of the connecting wire 12. The wire carrying blocks 136 can determine the position of the connecting wire 12, which is convenient for adjusting the position of the connecting wire 12.

[0022] In use, push the support frame 132 to move backward, so that the back of the support frame 132 and the front end of the connecting slider 133 are movably connected. Then rotate the nut, which can fix the support frame 132 and the connecting slider 133 with threads, thereby determining the position of the support frame 132.

[0023] Pushing the steel bracket 134 and the sliding connecting block 135 downwards allows the steel bracket 134 and the sliding connecting block 135 to slide on the surface of the support frame 132, thereby adjusting the position of the steel bracket 134 and the sliding connecting block 135.

[0024] Push the connecting wire 12 downward so that it is positioned between the steel bracket 134 and the sliding connecting block 135. Then push the threaded rod so that it is inserted into the connection between the steel bracket 134, the sliding connecting block 135 and the connecting wire 12. Then rotate the nut to secure the threads between the steel bracket 134, the sliding connecting block 135 and the connecting wire 12.

[0025] Pushing the connecting frame 137 downward, the connecting frame 137 is movably connected to the upper end of the supporting frame 132, and at the same time, the bottom surface of the connecting frame 137 is movably connected to the top surface of the steel bracket 134, which can initially determine the position of the connecting frame 137.

[0026] Pushing the wire carrier block 136 backward causes it to slide on the inner wall surface of the connecting frame 137, and the bottom surface of the connecting frame 137 to slide on the top surface of the steel bracket 134, thereby determining the position of the steel bracket 134.

[0027] Pushing the connecting wire 12 downwards allows it to be inserted into the inner wall surface of the wire carrier block 136, thus determining the position of the connecting wire 12. Pushing the sound wave generator 14 downwards allows it to be inserted into the inner wall surface of the shell-and-tube heat exchanger 2 and the connecting outer shell 3, thereby enabling descaling and cleaning of the shell-and-tube heat exchanger 2 and the connecting outer shell 3, and protecting the cleanliness of the inside of the connecting outer shell 3.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning and descaling structure for a shell-and-tube heat exchanger, comprising an acoustic descaling device (1) and a connecting shell (3), characterized in that: The front end of the acoustic descaling device (1) is equipped with a shell-and-tube heat exchanger (2), and the connecting shell (3) is installed at the front end of the acoustic descaling device (1). The sonic descaling device (1) includes a computing host (11), a connecting wire (12), a support frame (13), and a sonic generator (14). The sonic generator (14) is installed at the front end of the connecting wire (12), the connecting wire (12) is installed on the front of the computing host (11), and the computing host (11) is installed at the rear end of the support frame (13).

2. The cleaning and descaling structure for a shell-and-tube heat exchanger according to claim 1, characterized in that: The support frame (13) includes a fixed base (131), a support frame body (132), a connecting slider (133), a steel bracket (134), a sliding connecting block (135), a wire carrying block (136), and a connecting frame body (137). The connecting slider (133) is slidably connected to the front end of the fixed base (131). The support frame body (132) is threadedly connected to the front end of the connecting slider (133). The sliding connecting block (135) is threadedly connected to the upper section of the support frame body (132). The steel bracket (134) is slidably connected to the upper section of the support frame body (132). The wire carrying block (136) is inserted into the front section inside the connecting frame body (137). The wire carrying block (136) is movably connected to the top surface of the steel bracket (134).

3. The cleaning and descaling structure for a shell-and-tube heat exchanger according to claim 2, characterized in that: The connecting frame (137) is slidably connected to the upper end of the support frame (132), and the steel bracket (134) is slidably connected to the upper surface of the support frame (132).

4. The cleaning and descaling structure for a shell-and-tube heat exchanger according to claim 3, characterized in that: The sliding connecting block (135) is threaded to the middle position of the connecting wire (12), and the steel bracket (134) is threaded to the middle position of the connecting wire (12).

5. The cleaning and descaling structure for a shell-and-tube heat exchanger according to claim 4, characterized in that: The fixed base (131) is movably connected to the lower end of the computing host (11), and the connecting slider (133) is slidably connected to the surface of the computing host (11).

6. The cleaning and descaling structure for a shell-and-tube heat exchanger according to claim 5, characterized in that: There are two wire carrier blocks (136), which are distributed left and right. The wire carrier blocks (136) are movably connected to the upper end of the connecting wire (12).

7. The cleaning and descaling structure for a shell-and-tube heat exchanger according to claim 6, characterized in that: The acoustic generator (14) is inserted into the upper end of the shell-and-tube heat exchanger (2). There are four acoustic generators (14). Two sets of acoustic generators (14) are distributed left and right, and two acoustic generators (14) on the same side are distributed up and down.