Tox rivet bottom thickness value automatic detection equipment

Abstract

The utility model provides TOX riveting bottom thickness value automatic detection equipment relates to riveting bottom thickness value automatic detection equipment technical field, including desk, the upper end surface mounting of desk has carousel mechanism, the left side mounting of carousel mechanism has detection mechanism, the middle part of carousel mechanism and detection mechanism installs sensor station, the right side mounting of carousel mechanism has riveting fixed frock, the side mounting of riveting fixed frock away from carousel mechanism has bad station, the right side mounting of bad station has material disc station mechanism, the whole design of this kind of equipment novel, simple structure can effectively avoid material shortage, can detect, engrave, can greatly reduce the labor intensity of staff, improve production efficiency, reduce production cost and product defective rate, guarantee product consistency, and stable structure, simple operation.

Description

Technical Field

[0001] This utility model belongs to the technical field of automatic detection equipment for riveting bottom thickness, and more specifically, it relates to an automatic detection equipment for TOX riveting bottom thickness. Background Technology

[0002] Currently, riveting thickness testing equipment is widely used in the automotive, home appliance, and hardware industries. The riveting thickness directly affects the connection strength and product reliability, and is widely used in the field of industrial quality testing.

[0003] Based on the above, the inventors have discovered the following problems: Existing TOX riveting thickness measurement mostly uses manual handheld measuring tools, which has the following problems: First, the detection efficiency is low; second, manual detection for a long time requires high concentration and can easily lead to visual fatigue, resulting in inaccurate measurement results; third, manual detection cannot record data in real time, which is not conducive to product quality recording and optimization.

[0004] Therefore, in view of this, we will study and improve the existing structure and its shortcomings, and provide an automatic detection device for TOX riveting bottom thickness, in order to achieve a more practical purpose. Utility Model Content

[0005] The purpose and effectiveness of this TOX riveting bottom thickness automatic detection device are achieved through the following specific technical means: The TOX riveting bottom thickness automatic detection equipment includes a table, a turntable mechanism installed on the upper surface of the table, a detection mechanism installed on the left side of the turntable mechanism, a sensor station installed in the middle of the turntable mechanism and the detection mechanism, a riveting fixing fixture installed on the right side of the turntable mechanism, a defect station installed on the side of the riveting fixing fixture away from the turntable mechanism, and a material tray station mechanism installed to the right of the defect station.

[0006] Furthermore, a laser engraving machine is installed behind the turntable mechanism on the upper surface of the table, a laser engraving inspection mechanism is installed on one side of the laser engraving machine, and a material unloading station is installed on the side of the laser engraving inspection mechanism away from the laser engraving machine.

[0007] Furthermore, the turntable mechanism consists of a cam divider turntable, which is mounted on the surface of the table by a fixing member. Its rotating shaft is connected to the central shaft of the motor on the outside by a coupling and rotates at 90° intervals.

[0008] Furthermore, a protective cover is installed along the edge of the upper surface of the table, a tower light is installed on the top of the protective cover, a touch screen is installed on one outer wall of the protective cover, and a display is installed on the front of the protective cover.

[0009] Furthermore, a delivery positioning module and a laser ranging detection module are installed on the side wall of the protective cover, and the laser ranging detection module includes a laser transmitter, a laser receiver, and a communication module.

[0010] Furthermore, the entire protective cover is made of metal and has a zinc-plated layer on its surface.

[0011] Compared with the prior art, the present invention has the following beneficial effects: This invention can effectively avoid material shortages, and can detect, laser engrave, and scan the entire production process. It can greatly reduce the labor intensity of employees, improve production efficiency, reduce production costs and product defect rate, ensure product consistency, and has a stable structure and is easy to operate. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of the TOX riveting bottom thickness automatic detection device of this utility model.

[0013] Figure 2 This is an exploded schematic diagram of the TOX riveting bottom thickness automatic detection device of this utility model.

[0014] In the diagram, the correspondence between component names and drawing numbers is as follows: 1. Protective cover; 2. Tower light; 3. Touch screen; 4. Display; 5. Turntable mechanism; 6. Table; 7. Riveting and fixing fixture; 8. Inspection mechanism; 9. Sensor station; 10. Laser engraving machine; 11. Laser engraving inspection mechanism; 12. Unloading station; 13. Defect station; 14. Material tray station mechanism. Detailed Implementation

[0015] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0016] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] Example: As attached Figure 1 To be continued Figure 2 As shown: This utility model provides an automatic detection device for TOX riveting bottom thickness, including a table 6. A turntable mechanism 5 is installed on the upper surface of the table 6. A detection mechanism 8 is installed on the left side of the turntable mechanism 5. A sensor station 9 is installed in the middle of the turntable mechanism 5 and the detection mechanism 8. A riveting fixing fixture 7 is installed on the right side of the turntable mechanism 5. A defect station 13 is installed on the side of the riveting fixing fixture 7 away from the turntable mechanism 5. A material tray station mechanism 14 is installed on the right side of the defect station 13.

[0019] A laser engraving machine 10 is installed behind the turntable mechanism 5 on the upper surface of the table 6. A laser engraving inspection mechanism 11 is installed on one side of the laser engraving machine 10, and a material unloading station 12 is installed on the side of the laser engraving inspection mechanism 11 away from the laser engraving machine 10.

[0020] The turntable mechanism 5 consists of a cam divider turntable, which is mounted on the surface of the table 6 by a fixing member. Its rotating shaft is connected to the motor shaft on the outside by a coupling and rotates at 90° intervals.

[0021] The table 6 has a protective cover 1 installed along the edge of its upper surface, a tower light 2 installed on the top of the protective cover 1, a touch screen 3 installed on one outer wall of the protective cover 1, and a display 4 installed on the front of the protective cover 1.

[0022] The protective cover 1 is equipped with a conveying and positioning module and a laser ranging and detection module on its side wall. The laser ranging and detection module includes a laser emitter, a laser receiver, and a communication module. The conveying and positioning module can be used to convey the TOX riveting workpiece to be inspected and to accurately position the riveting area of ​​the workpiece. It includes a cam divider, a riveting fixing fixture 7, and a position sensor. The riveting fixing fixture 7 can be replaced according to the workpiece specifications. The position sensor provides real-time feedback on the workpiece position information to control the start and stop. At the same time, the laser emitter emits a laser beam to the bottom thickness detection area of ​​the TOX riveting workpiece. The laser receiver receives the reflected beam and converts it into a distance signal. The data is processed and analyzed. The laser sensor and laser receiver are electrically connected to receive the position signal and the distance signal, convert the distance signal into a bottom thickness value, and compare it with the preset TOX riveting bottom thickness standard threshold to determine whether the detection result is qualified.

[0023] The protective cover 1 is made entirely of metal and has a galvanized layer on its surface. The galvanized layer design increases the overall corrosion resistance and oxidation resistance of the equipment, thus extending its service life.

[0024] The specific usage and function of this embodiment are as follows: This utility model uses PLC programming to complete the work semi-automatically. The product is manually fed to the riveting and fixing fixture 7. The sensor installed at this position transmits information to the PLC. The turntable mechanism 5 places the product under the inspection station 8. After the inspection is completed, the turntable mechanism 5 rotates the product to the laser engraving machine 10. After the laser engraving is completed, the turntable mechanism 5 rotates the product to the laser engraving inspection mechanism 11 for inspection. After inspection, the unloading station 12 places the unqualified products to the unqualified defective station 13, and the qualified products are placed in the material tray station mechanism 14.

[0025] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A TOX riveting bottom thickness automatic detection device, including a table (6), characterized in that: A turntable mechanism (5) is installed on the upper surface of the table (6). A detection mechanism (8) is installed on the left side of the turntable mechanism (5). A sensor station (9) is installed in the middle of the turntable mechanism (5) and the detection mechanism (8). A riveting fixture (7) is installed on the right side of the turntable mechanism (5). A defect station (13) is installed on the side of the riveting fixture (7) away from the turntable mechanism (5). A material tray station mechanism (14) is installed on the right side of the defect station (13).

2. The automatic detection equipment for TOX riveting bottom thickness as described in claim 1, characterized in that: A laser engraving machine (10) is installed behind the turntable mechanism (5) on the upper surface of the table (6). A laser engraving inspection mechanism (11) is installed on one side of the laser engraving machine (10), and a material unloading station (12) is installed on the side of the laser engraving machine (10) away from the laser engraving machine (10).

3. The automatic detection equipment for TOX riveting bottom thickness as described in claim 1, characterized in that: The turntable mechanism (5) consists of a cam divider turntable, which is mounted on the surface of the table (6) by a fixing member. Its rotating shaft is connected to the motor shaft on the outside by a coupling and rotates at 90° intervals.

4. The automatic detection equipment for TOX riveting bottom thickness as described in claim 1, characterized in that: A protective cover (1) is installed along the edge of the upper surface of the table (6), a tower lamp (2) is installed on the top of the protective cover (1), a touch screen (3) is installed on one side of the outer wall of the protective cover (1), and a display (4) is installed on the front of the protective cover (1).

5. The automatic detection equipment for TOX riveting bottom thickness as described in claim 4, characterized in that: The protective cover (1) is equipped with a delivery positioning module and a laser ranging detection module on its side wall, and the laser ranging detection module includes a laser transmitter, a laser receiver and a communication module.

6. The automatic detection equipment for TOX riveting bottom thickness as described in claim 5, characterized in that: The protective cover (1) is made entirely of metal and has a zinc plating layer on its surface.

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