Real-time thickness automatic detection device for green porcelain tape production

Abstract

The utility model provides a kind of real-time thickness automatic detection device for green porcelain strip production, it is related to green porcelain strip detection instrument technical field, including intelligent information ware, thickness detector, oil accumulator, auxiliary motor, axle bracket plate, top long rod, hydraulic device, oil pipe, pressure roller;The inside upper side of thickness detector is movably connected with reset spring, and the inside lower side of thickness detector is movably connected with link bracket rod, the lower outer side of link bracket rod is fastened and connected on the upper portion of axle bracket plate one side by screw, the pressure roller is rotatably connected on the axle bracket plate both sides connecting frame, the transmission belt is rotatably connected on the one side of pressure roller pivot tooth;Through thickness detector, hydraulic device, auxiliary motor and the like components, linkage pressure roller and reel realize green porcelain strip stable conveying and multi-position detection, match intelligent information ware real-time feedback data, both avoid blank body damage, prevent defect missed detection, also improve device adaptability and detection reliability.

Description

Technical Field

[0001] This utility model belongs to the technical field of green ceramic tape testing instruments, and more specifically, it relates to a real-time automatic thickness testing device for green ceramic tape production. Background Technology

[0002] Green ceramic tape is the basic blank material for manufacturing core electronic components in products such as mobile phones, home appliances, and automotive electronic devices. Its thickness uniformity directly affects the performance and lifespan of the final electronic components. The production process of green ceramic tape involves multiple steps, including slurry coating and roll forming. Fluctuations in each step can affect its thickness. As electronic devices move towards miniaturization and high performance, market demands for the quality of green ceramic tape are constantly increasing, requiring higher precision in thickness control. In traditional production models, thickness monitoring is a crucial step in ensuring the quality of finished green ceramic tape. To achieve large-scale, high-quality production, specialized equipment capable of simultaneously monitoring thickness on the production line is needed. This provides support for the stable production of qualified blanks and accumulates valuable data for subsequent process optimization.

[0003] Based on the above, existing green ceramic tape thickness detection devices have many problems. Contact probes are prone to damaging the fragile green ceramic tape, while non-contact detection is easily affected by dust and moisture, resulting in inaccurate data. Most devices only perform single-point detection, making it difficult to detect thickness differences at the edges and center of the tape, and easily missing defects. The detection data cannot be fed back to upstream equipment in real time, often resulting in material waste. When changing tape specifications, adjusting the probe is troublesome and has low accuracy, and there is no deviation warning, which can easily lead to detection failure. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a real-time automatic thickness detection device for green ceramic strip production, which solves the problems of existing detection methods that easily damage the green body or produce inaccurate data, single-point detection that easily misses thickness defects, difficulty in real-time data feedback, cumbersome specification adaptation, and lack of deviation warning.

[0005] This utility model discloses a real-time automatic thickness detection device for the production of green ceramic tape, which is achieved by the following specific technical means: A real-time automatic thickness detection device for green ceramic tape production includes an intelligent information device, a thickness detector, an oil reservoir, an auxiliary rotary motor, a shaft frame plate, a top rod, a hydraulic unit, oil pipes, and pressure rollers. A return spring is movably connected to the upper side of the thickness detector, and a connecting rod is movably connected to the lower side of the thickness detector. The lower outer side of the connecting rod is fastened to the upper side of one side of the shaft frame plate by screws. Pressure rollers are rotatably connected to the connecting frames on both sides of the shaft frame plate. A transmission belt is rotatably connected to the rotating shaft teeth on one side of the pressure rollers, and the other end of the transmission belt is rotatably connected to the rotating shaft on one side of the auxiliary rotary motor. An information transmission line is provided on one side of the intelligent information device, and the other end of the information transmission line is connected to the lower side of the thickness detector. The connecting plates on both sides of the rear of the oil reservoir are fastened to the top of the top rod by screws, and a hydraulic unit is fastened to the lower front of the oil reservoir by screws. A hydraulic rod is movably connected inside the hydraulic unit, and the lower part of the hydraulic rod is fastened to the upper middle part of the shaft frame plate by screws. The circular interfaces on one side of the oil reservoir and the hydraulic unit are connected through two sets of oil pipes.

[0006] Furthermore, a set of side support rods is clamped to each side of the top rod, and the bottom of the side support rods is clamped to the main frame of the device via a clamping round head.

[0007] Furthermore, a top wheel is rotatably connected to the middle of the main frame of the device, and a roller is rotatably connected to the rear of the main frame of the device. A transmission belt is rotatably connected to the rotating teeth on one side of the roller, and the rotating teeth on one side of the roller are rotatably connected to the pressure roller through the transmission belt.

[0008] Furthermore, the top of the thickness detector is fastened to the lower part of one side of the top rod by screws.

[0009] Furthermore, a set of circular threaded holes is provided on one side of the side support rod, and the upper connecting plate of the smart information device is fastened to one side of the side support rod by screws.

[0010] Furthermore, a guide plate is clamped and connected to the upper part of the main frame of the device.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model, by setting up a thickness detector, a return spring and a hydraulic device assembly, can buffer the pressure of the connecting rod driving the shaft plate. The hydraulic device adjusts the contact force of the pressure roller on the green porcelain belt through the hydraulic rod, which can not only avoid damaging the fragile green body, but also ensure the stability of the test. Combined with the information transmission line of the intelligent information device to collect data in real time, it solves the problem of inaccurate test data or damage to the green body, and improves the reliability of the test.

[0012] 2. This utility model is equipped with an auxiliary rotating motor, a transmission belt, a pressure roller, and a top roller. The auxiliary rotating motor is linked to the pressure roller and the roller shaft via the transmission belt, which drives the green ceramic belt to move smoothly. The pressure roller can be adapted to different detection positions with the shaft frame plate. With the limiting effect of the guide plate, it can realize multi-position thickness detection, avoid the missed detection of defects in single-point detection, and ensure the overall thickness uniformity of the green ceramic belt.

[0013] 3. This utility model, by setting up an intelligent information device, side support rods and oil reservoir, allows the information transmission line to feed back the detection data to the intelligent information device in real time, which facilitates timely adjustment of upstream processes and reduces raw material waste; the threaded holes of the side support rods make it easy to disassemble and install to adapt to different specifications, the top wheel can prevent the green ceramic belt from running off-center, and the hydraulic system improves the convenience of adjustment, enhancing the adaptability and stability of the device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model.

[0015] Figure 2 This is a cross-sectional structural diagram of the hydraulic component of this utility model.

[0016] Figure 3 This is a cross-sectional structural diagram of the thickness detection component of this utility model.

[0017] Figure 4 This is a cross-sectional structural diagram of the power component of this utility model.

[0018] Figure 5 This is a schematic cross-sectional view of the side strut assembly connection structure of this utility model.

[0019] Figure 6 This is a cross-sectional structural diagram of the pressure roller assembly of this utility model.

[0020] Figure 7 This is a schematic diagram of the connection structure of the various components of this utility model from an oblique perspective.

[0021] In the diagram, the correspondence between component names and drawing numbers is as follows: 1. Main frame of the device; 2. Guide plate; 3. Intelligent information device; 4. Thickness detector; 5. Reel; 6. Oil reservoir; 7. Auxiliary motor; 8. Shaft support plate; 101. Side support rod; 102. Top rod; 301. Information transmission line; 401. Return spring; 402. Connecting rod; 601. Hydraulic unit; 602. Hydraulic rod; 603. Oil pipe; 701. Transmission belt; 801. Pressure roller; 802. Top roller. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0023] Example: As attached Figure 1 To be continued Figure 7 As shown: This utility model provides a real-time automatic thickness detection device for green ceramic tape production, including an intelligent information device 3, a thickness detector 4, an oil reservoir 6, an auxiliary rotary motor 7, a shaft support plate 8, a top extension rod 102, a hydraulic device 601, an oil pipe 603, and a pressure roller 801. A return spring 401 is movably connected to the upper side inside the thickness detector 4, and a connecting rod 402 is movably connected to the lower side inside the thickness detector 4. The lower outer side of the connecting rod 402 is fastened to the upper part of one side of the shaft support plate 8 by screws. Pressure rollers 801 are rotatably connected to the connecting frames on both sides of the shaft support plate 8, and a transmission belt 701 is rotatably connected to the rotating shaft teeth on one side of the pressure roller 801. The other end of the transmission belt 701 is rotatably connected to the shaft on one side of the auxiliary motor 7; a set of information transmission lines 301 is provided on one side of the intelligent information device 3, and the other end of the information transmission line 301 is connected to the lower side of the thickness detector 4; the connecting plates on both sides of the rear of the oil reservoir 6 are fastened to the top of the top rod 102 by screws, and the lower front side of the oil reservoir 6 is fastened to the hydraulic device 601 by screws. The hydraulic device 601 is movably connected to the hydraulic rod 602, and the lower part of the hydraulic rod 602 is fastened to the upper middle part of the shaft frame plate 8 by screws; the circular interfaces on one side of the oil reservoir 6 and the hydraulic device 601 are connected by two sets of oil pipes 603.

[0024] The top rod 102 is connected to a set of side support rods 101 on both sides, and the bottom of the side support rods 101 is connected to the main frame 1 of the device by a snap-fit ​​round head. This ensures a stable connection between the top rod and the main frame of the device, and also allows for quick disassembly and assembly, which is convenient for the assembly and maintenance of the equipment.

[0025] The device has a top wheel 802 rotatably connected in the middle of the main frame 1, and a roller 5 rotatably connected at the rear of the main frame 1. A transmission belt 701 is rotatably connected to the rotating teeth on one side of the roller 5. The rotating teeth on one side of the roller 5 are rotatably connected to the pressure roller 801 through the transmission belt 701. The linkage between the roller and the pressure roller is realized by the transmission belt. The top wheel assists in supporting the material, ensuring that the material conveying and winding are synchronized and smooth.

[0026] The thickness detector 4 is fastened to the lower part of the top rod 102 by screws, which securely fixes the installation position of the detector, ensures the accuracy of the detection data, and facilitates the disassembly, calibration or replacement of parts in the later stage.

[0027] The side support rod 101 has a set of circular threaded holes on one side, and the upper connecting plate of the smart information device 3 is fastened to the side support rod 101 by screws. The threaded holes provide flexible installation points, and the screws can prevent the smart information device from loosening, ensuring stable data transmission during device operation.

[0028] Among them, the upper part of the main frame 1 of the device is fitted with a guide plate 2, which supports and guides the material, preventing the material from shifting or wrinkling during transportation and improving the operating accuracy of the equipment.

[0029] The specific usage and function of this embodiment are as follows: In this invention, the main frame 1 of the device is first securely installed at a suitable workstation in the production of green ceramic conveyor belts, ensuring that the entire structure is level and stable. Next, the side support rods 101 are fastened to the main frame 1 using snap-fit ​​round heads. Then, the top extension rod 102 is fastened between the side support rods 101 on both sides, completing the assembly of the main frame. Afterward, the intelligent information device 3 is fixed to the circular threaded hole on one side of the side support rod 101 using an upper connecting plate and screws. One end of the information transmission line 301 is connected to the intelligent information device 3, and the other end is accurately connected to the lower side of the thickness detector 4, ensuring smooth data transmission. Finally, the guide plate 2 is fastened to the upper part of the main frame 1, and the device to be tested is placed on top. One end of the green ceramic tape passes through the limiting area of ​​the guide plate 2 and is placed on the top wheel 802 in the middle of the main frame 1 of the device. Finally, the other end of the green ceramic tape is wound and fixed to the reel 5 at the rear of the main frame 1 of the device. When in use, the auxiliary motor 7 is started. The auxiliary motor 7 drives the pressure wheel 801 on the shaft frame plate 8 to rotate through the transmission belt 701. At the same time, the transmission belt 701 also drives the reel 5 to rotate synchronously. During the rotation of the reel 5, the green ceramic tape is pulled at a uniform speed. The guide plate 2 can prevent the green ceramic tape from deviating. The top wheel 802 works with the pressure wheel 801 to keep the green ceramic tape flat and avoid wrinkles during the transmission process, which would affect the detection. At this time, the oil in the oil reservoir 6 will flow through the oil pipe 603. The material is conveyed to the hydraulic unit 601, which drives the hydraulic rod 602 to extend and retract, thereby adjusting the height of the shaft support plate 8. This allows the pressure roller 801 to adhere to the surface of the green ceramic belt with appropriate force. The thickness detector 4 is fixed at the bottom of one side of the top extension rod 102. Its internal return spring 401 buffers the pressure of the shaft support plate 8 driven by the connecting rod 402, preventing the pressure roller 801 from damaging the green ceramic belt blank due to excessive pressure. During the detection process, the thickness detector 4 monitors the thickness of the green ceramic belt in real time and transmits the detection data to the intelligent information device 3 in real time via the information transmission line 301. The staff can see the data intuitively. If an abnormal thickness is found, the upstream production process can be adjusted in time to reduce the risk of damage. This system minimizes raw material waste. Throughout the entire operation, the circular threaded hole on the side support rod 101 allows for easy disassembly and adjustment of the intelligent information device 3 according to different production needs, adapting to the detection of green ceramic tape of different specifications. The oil reservoir 6 continuously supplies oil to the hydraulic device 601, ensuring that the hydraulic rod 602 can be flexibly adjusted, allowing the pressure roller 801 to always maintain appropriate contact force. The auxiliary motor 7 stably links the pressure roller 801 and the reel 5 through the transmission belt 701, achieving smooth and continuous transmission of the green ceramic tape. Combined with the multi-position detection structure, it comprehensively checks for thickness defects, ensuring that the produced green ceramic tape has uniform thickness and improving product quality. At the same time, the entire operation is simple and easy to learn, achieving stable detection without complicated operations.

[0030] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.

Claims

1. A real-time automatic thickness detection device for green ceramic tape production, characterized in that: Includes intelligent information device (3), thickness detector (4), oil reservoir (6), auxiliary rotary motor (7), shaft bracket plate (8), top rod (102), hydraulic device (601), oil pipe (603), and pressure roller (801); A reset spring (401) is movably connected to the upper side inside the thickness detector (4), and a connecting rod (402) is movably connected to the lower side inside the thickness detector (4). The lower outer side of the connecting rod (402) is fastened to the upper part of one side of the shaft frame plate (8) by screws. Pressure rollers (801) are rotatably connected to the connecting frames on both sides of the shaft frame plate (8). A transmission belt (701) is rotatably connected to the rotating shaft teeth on one side of the pressure roller (801), and the other end of the transmission belt (701) is rotatably connected to the rotating shaft on one side of the auxiliary rotating motor (7). A set of information transmission devices is provided on one side of the intelligent information device (3). The other end of the information transmission line (301) is connected to the lower side of the thickness detector (4); the connecting plates on both sides of the rear part of the oil reservoir (6) are fastened to the top of the top rod (102) by screws, and the lower front part of the oil reservoir (6) is fastened to the hydraulic device (601) by screws. The hydraulic device (601) is movably connected to the hydraulic rod (602), and the lower part of the hydraulic rod (602) is fastened to the upper middle part of the shaft frame plate (8) by screws; the circular interface on one side of the oil reservoir (6) and the hydraulic device (601) is connected through two sets of oil pipes (603).

2. The real-time automatic thickness detection device for green ceramic tape production as described in claim 1, characterized in that: Each side of the top rod (102) is connected to a set of side support rods (101), and the bottom of the side support rods (101) is connected to the main frame of the device (1) by a snap-fit ​​round head.

3. The real-time automatic thickness detection device for green ceramic tape production as described in claim 2, characterized in that: The main frame (1) of the device is rotatably connected to a top wheel (802) in the middle, and a roller (5) is rotatably connected to the rear of the main frame (1). A transmission belt (701) is rotatably connected to the rotating shaft teeth on one side of the roller (5). The rotating shaft teeth on one side of the roller (5) are rotatably connected to the pressure roller (801) through the transmission belt (701).

4. The real-time automatic thickness detection device for green ceramic tape production as described in claim 1, characterized in that: The thickness detector (4) is fastened to the lower part of one side of the top rod (102) by screws.

5. The real-time automatic thickness detection device for green ceramic tape production as described in claim 2, characterized in that: The side support rod (101) has a set of circular threaded holes on one side, and the upper connecting plate of the intelligent information device (3) is fastened to the side support rod (101) by screws.

6. The real-time automatic thickness detection device for green ceramic tape production as described in claim 2, characterized in that: The main frame (1) of the device is fitted with a guide plate (2) on its upper part.

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